background image

Assault Air Bike 

Assembly Instructions 

Tools Needed:  

Box Cutter 

6mm Hex Wrench 

Phillips Screw Driver 

13mm Wrench 

22mm Wrench 

15mm Wrench 

Step 1: Lay the Assault Airbike Bike box on 

the ground. 

Step 2: Cut the straps and open the 

bottom of the box. 

Step 3: Stand the box up with the open 

end down. 

Step 4: Remove the box. 

Summary of Contents for Air Bike

Page 1: ... Cutter 6mm Hex Wrench Phillips Screw Driver 13mm Wrench 22mm Wrench 15mm Wrench Step 1 Lay the Assault Airbike Bike box on the ground Step 2 Cut the straps and open the bottom of the box Step 3 Stand the box up with the open end down Step 4 Remove the box ...

Page 2: ...tool remove the nuts securing the red transport tube Note After assembly this red tube can be discarded and will not be used along with the nuts and bolts that held it in place Step 7 Place the Red tube underneath the frame to prop the front end of the bike up Locate two 58 Screws two 34 Lock washers and two 35 Flat washers ...

Page 3: ...ghten the two 58 Screws two 34 Lock washers and two 35 Flat washers to secure the front stabilizer bar Step 10 Using the red tube now prop up the rear of the bike to allow for easier installation of the rear stabilizer Locate two 58 Screws two 34 Lock washers and two 35 Flat washers ...

Page 4: ...two 34 Lock washers and two 35 Flat washers to secure the rear stabilizer bar Step 12 Locate the speed sensor wire and remove the twist tie Step 13 Route the Speed Sensor cable through the console mast Step 14 Pull the Speed Sensor cable so there is no slack in the cable ...

Page 5: ...me and the mast Locate two 58 Screws two 34 Lock washers and two 35 Flat washers Step 16 Using the provided 6mm Allen wrench tighten the two 58 Screws two 34 Lock washers and two 35 Flat washers to secure the Console Mast Step 17 Locate the pair of double A AA batteries and install them into the computer console ...

Page 6: ...i tool remove the four Phillips screws from the back of the Computer Console Step 20 When installing the Computer Console tuck the excess length of Speed Sensor cable into the Computer Mast Step 21 Using the provided multi tool reinstall the four Phillips screws onto the back of the Computer Console Make sure not to pinch the Speed Sensor Cable ...

Page 7: ...dle Bar Assemblies Step 24 Install the Handle Bar Assemblies by rotating the peg Clockwise NOTE Make sure they are being threaded on straight and are not being cross threaded Step 25 Using the provided multi tool tighten the 22mm nut between the handle bar and the frame NOTE Make sure to tighten this nut tightly so there is no movement and there are no threads exposed ...

Page 8: ... Step 26 Install the 37 Pivot Pin and 84 washer onto the handlebar Step 27 Once the 37 Pivot Pin and 84 washer onto the handlebar install the linkage arm Step 28 Once the 37 Pivot Pin is inserted into the linkage arm install the 84 washer and then the 85 locknut ...

Page 9: ...movement in the linkage arm Step 30 Using the provided 6mm wrench remove the 6mm Allen screw and washer from the Seat post Assembly Step 31 Install the 64 seat Once the seat is installed replace the 6mm Allen Screw and washer and tighten with the 6mm Allen wrench Make sure the seat is level and mounted onto the rough part of the seat post ...

Page 10: ...tickers noting which they are Step 34 Install the 16 Left pedal onto Left crank arm by threading it loosely COUNTER CLOCKWISE and then use the Multi tool to tighten it the rest of the way Make sure it is installed tightly NOTE Only the left side is reverse threaded Step 35 Install the 15 Right pedal onto Right crank arm by threading it loosely CLOCKWISE and then use the Multi tool to tighten it th...

Reviews: