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OPERATOR’S MANUAL

651612-X

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

HEAVY DUTY TWO POST LIFT / RAM

For use with 55 Gallon Drums

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

INCLUDE MANUALS: 66516-X FOLLOWER PLATE (PN 97999-854) OR 67195-X FOLLOWER PLATE (PN 97999-841)
& S-635 GENERAL INFORMATION (PN 97999-635)

THIS MANUAL COVERS THE FOLLOWING MODELS (COMPLETE FOLLOWER DATA ON PAGE 3)

MODEL

(See Page 3 for Follower Plate)

TYPICAL PUMP APPLICATION

651612-1, -2, -3, -7, -8, -9, -59

4-1/4” & 6” Chop-Check & Two-Ball Pumps, 8” 44:1 Chop-Check and 38:1 Two-Ball Pumps.

651612, -4, -5, -6, -10, -11, -12

8”, 10” & 12” Chop-Check & Two-Ball Pumps (except 8” 44:1 Chop-Check and 38:1 Two-Ball Pumps).

SERVICE KITS

637343 for repair of elevator elastomeric seals.
104302 for repair of R37121- 100 regulator.

GENERAL DESCRIPTION

The ARO Model 651612-X Two Post Lift / Ram is used to help force high
viscosity materials or greases into the pump material inlet. This unit uses
dual 5-1/2’’ air operated cylinders welded to a heavy gauge plate and a
tubular steel cross member to raise and lower a fluid handling pump as-
sembly into and out of a standard 55 - gallon drum.
The cast aluminum follower is fitted with a dual-lipped seal to wipe the
drum clean and seal off the material from the atmosphere. Several fol-
lower plate outer seal material options are available to be compatible
with the material being pumped. In a typical configuration the pump low-
er pump end is securely attached to the follower plate and is further sta-
bilized by a support bracket assembly. Hold down brackets located on
each of the cylinders help to properly position drum with the follower
plate each time the drum is changed.
It is best to permanently fasten the lift / ram to the floor. Once the unit has
been properly anchored in concrete, this unit has the ability to raise a
pump 38-1/4” (to clear a standard 55 - gallon drum.) The operator is then
able to easily remove a pump and follower assembly from a drum in or-
der to exchange drums.
This unit uses a lever type control valve which controls the air necessary
to raise and lower the lift. This type of valve exhausts through a port in the
valve.
The lift also includes an auxiliary manual air valve which is used to sup-
ply a controlled amount of air to the follower plate. A small amount of air
supplied under the follower plate will help to raise the follower plate,
pump and lift by relieving the vacuum.

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

(800) 495-0276 FAX(800) 892-6276

©

201

2

CCN

81377905

www.ingersollrandproducts.com

651612-

X

H

EA

V

Y

 

DUTY

 

T

W

O

 

POST

 

LIFT

/

RAM

B

ASE DIMENSIONS

:

39-1

/

2

(100.3 cm)

x

24

(61.0 cm)

H

EI

GH

T

:

LO

W

ERED 61-3

/

4

(156.2 cm)

, RAISED

:

99-13

/

16

(253.4 cm)

FI

G

URE 1

RELEASED:

7-15-90

REVISED:

2-15-1

2

(REV. M)

Summary of Contents for 651612 Series

Page 1: ...l lipped seal to wipe the drum clean and seal off the material from the atmosphere Several fol lower plate outer seal material options are available to be compatible withthematerialbeingpumped Inatypicalconfigurationthepumplow er pump end is securely attached to the follower plate and is further sta bilized by a support bracket assembly Hold down brackets located on each of the cylinders help to p...

Page 2: ... sure within safe limits when supplying air to the follower plate WARNING AVOID POSSIBLE INJURY KEEP HANDS ARMS AND FEET CLEAR OF DRUM WHEN LIFT IS ASCENDING AND DESCENDING Do not attempt to reposition the pump by grasping the follower plate In the raising and lowering function the air is re stricted through a secondary restrictor orifice in addition to the air valve Inasituationwheretheliftcouldg...

Page 3: ... EPR 651612 11 17 875 67196 1 Neoprene 651612 12 17 875 67196 3 Viton 651612 59 17 875 67195 7 Viton Follower plate is PTFE coated GENERAL LIFT INSTALLATION INSTRUCTIONS 1 Theareaabovetheliftworkareamustbeclearandwithoutobstruc tions and safely away from anything electrical 2 THE LIFT BASE SHOULD BE SECURELY ANCHORED IN CON CRETE Anchorbolts studsmustbeembeddedin ATLEAST 2 of good concrete is reco...

Page 4: ...ING BE CERTAIN HEAD HANDS AND ARMS ARE CLEAROFASCENDINGANDDESCENDINGLIFT Referto OP ERATING AND SAFETY PRECAUTIONS on page 2 4 Gradually work the follower seal into the drum be certain the vent plug has been remove as applicable so that the air trapped be tween the follower and the material is allowed to escape 5 Air trapped between material and follower will purge through the ventplugopening When...

Page 5: ...ludes 92362 Support Bracket 2 Y6 65 C Screw 4 3 8 16 x 1 Y6 66 C Screw 4 3 8 16 x 1 1 4 Y12 106 C Jam Nut 4 3 8 16 Y12 6 C Nut 4 3 8 16 Y14 616 Lockwasher 8 3 8 66354 1 for 4 1 4 6 Motors Includes 91519 Mounting Plate 92362 Support Bracket 2 Y6 62 C Screw 4 3 8 16 x 5 8 Y6 65 C Screw 4 3 8 16 x 1 Y6 66 C Screw 4 3 8 16 x 1 1 4 Y12 106 C Jam Nut 8 3 8 16 Y12 6 C Nut 4 3 8 16 Y14 616 Lockwasher 12 3...

Page 6: ...hers releasing 36 crossbar from the 18 piston rods 3 Remove 1 retaining ring and 14 rod scraper from the top of each 2 guide 4 Remove 3 screws releasing 2 guides from the 29 weldment tubes sliding over the piston rods 5 Remove 10 O rings from the o d of 2 guides 6 Remove 13 O rings from the i d of 2 guides 7 Remove 11 pistonand 18 rodassemblyfromeach 29 weldment tube and remove 9 wear strip from e...

Page 7: ...PAGE 7 OF 8 651612 X PARTS LIST FIGURE 4 4 9 1 10 13 14 11 3 7 8 12 2 5 6 VALVE DETAIL 42 45 44 41 38 43 46 27 39 48 40 10 24 16 15 18 28 21 27 44 36 25 26 34 35 31 32 33 29 30 19 37 17 23 20 ...

Page 8: ...651612 X PAGE 8 OF 8 DIMENSIONAL DATA PN 97999 226 FIGURE 5 17 875 14 000 62 410 39 500 24 000 ...

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