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Operator

’s Manual

ATV

SHARE OUR PASSION.

201

650

650 Mud Pro

Содержание 650 MUD PRO 2011

Страница 1: ...O p e ra to r s M a n u a l ATV ATV SHARE OUR PASSION TM 2011 650 650 Mud Pro ...

Страница 2: ... SERIOUS INJURY OR DEATH Training is available U S owners call 1 800 887 2887 Canadian owners call 1 613 739 1535 Un cours d instruction est disponible pour les propriétaires canadiens compo sez le 1 613 739 1535 Particularly important information is dis tinguished in this manual by the follow ing notations California Proposition 65 The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS I...

Страница 3: ...ed This preventive maintenance program is designed to ensure that all critical components on this ATV are thor oughly inspected at various intervals All information in this manual is based on the latest product data and specifications available at the time of printing Arctic Cat Inc reserves the right to make product changes and improvements which may affect illustrations or explanations without n...

Страница 4: ...s 38 Tips 44 General Information 46 55 ATV Identification Numbers 46 Ignition Switch Key 46 Control Locations and Functions 46 Speedometer LCD Digital 49 Vacuum Fuel Pump 51 Primer Cold Start 51 Gas Vent Hoses 51 Carburetor Float Bowl Drain 51 Oil Level Stick 52 Seat Latch 52 Safety Flag Bracket 52 Rack Loading Front and Rear 52 Trailering and Towing 53 Transporting ATV 53 Gasoline Oil Lubricant 5...

Страница 5: ... including rental operations non transferable 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include normal wear abuse ...

Страница 6: ...t the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any autho rized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if in his opin ion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace at Arctic...

Страница 7: ... control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emission Control Warranty Responsibilities It is the owner s responsibility to perform the required maintenance listed in the Operator s Manual Arctic Cat recommends the retention of all receipts covering maintenance performed on th...

Страница 8: ...air and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed compo nents in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed or replacements improperly ...

Страница 9: ...s for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Fuel Pump Engine Coolant Temperature Sensor Carbureto...

Страница 10: ...ive 98 37 EC Date of Issue June 1993 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model 650 H1 4x4 650 H1 Mud Pro Standards to which conformity is declared IEC 801 2 1991 IEC 801 3 1984 EN 55012 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave S Thief River Falls MN 56701 USA ...

Страница 11: ...ing On slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll back wards follow the special procedure for braking described in this manual Dismount on the uphill ...

Страница 12: ...e a training course Always follow these age recommen dations A Y 12 is intended for use by children age 12 or older and a T 14 is intended for use by an operator age 14 or older A child under 16 years old should never operate an ATV without adult supervision Children need to be observed carefully because not all chil dren have the strength size skills or judgment to operate an ATV safely Never car...

Страница 13: ...supervision Call the CSC at 1 613 739 1535 ext 227 for more details Also available is a bilingual com puter based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le conseil canadien de la sécurité CSC offre un cours de conduite de VTT pour enseigner les habiletés d opération sécuritaires de VTT Un cours spécial de conduite de VTT est également offert aux en...

Страница 14: ...Cat ATV comes with hangtags containing important safety information Anyone who rides the ATV should read and understand this information before rid ing 2257 220 2258 133 Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 344 ...

Страница 15: ...important safety informa tion Anyone who rides the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement NOTE The location and content of labels on the ATV you have purchased may differ from those shown on this page 2011B ...

Страница 16: ...ing anyone under age 16 to operate this ATV WHAT CAN HAPPEN Use of an ATV by children can lead to severe injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 16 should never operate this ATV WARNING POTENTIAL HAZARD Carrying a passenger...

Страница 17: ...d injury or death in the event of an accident Operating without eye protection can result in an acci dent and increases your chances of a severe injury in the event of an accident Operating without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear Eye protection gogg...

Страница 18: ...rience WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe oper ating condition Always follow the inspection and maintenance procedures and schedules described in this ...

Страница 19: ...round on any hill until you have mastered the turning technique as described in this Operator s Manual Practice first on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described in this Operator s Manual Avoid hills with slippery or loose surfaces Shift your weight to the ...

Страница 20: ...s Do not turn at excessive speed WARNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator s Manual Always check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your wei...

Страница 21: ...forward speed Keep weight uphill Apply the brakes Engage the brake lever lock after you are stopped If you begin rolling backwards Keep weight uphill Apply the brakes while rolling backwards When fully stopped engage the brake lever lock Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and mount following the procedure described in this Operator s Manual WARNING ...

Страница 22: ...aces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control WARNING POTENTIAL HAZARD Operating the ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify the ATV through...

Страница 23: ...er tires on the ATV or operation of the ATV with improper or uneven tire pressure may cause loss of control increasing your risk of accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator s Manual for this ATV Always maintain proper tire pressure as described in this Operator s Manual WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing wat...

Страница 24: ...th providing skin protection gloves will shield your hands from harsh weather Wear gloves that are weather resistant and have a gripping sur face to keep them from sliding off the handlebars Off road style gloves with knuckle pads are the best for comfort and protection Boots Ankle Protection Wear a boot that covers the largest possi ble area of your leg preferably up to your knee and can handle s...

Страница 25: ...e goal is to protect your body from branches long grass airborne objects or anything else that could scrape your skin The more thick and durable the material the better protection it ll provide Riding pants with kneepads a jersey and shoul der pads provide the best protection The second step in Prevention is check ing the condition of your ATV Chances are good that you ll be using your ATV in some...

Страница 26: ...s Operator s Manual for instructions Driving your ATV with a sticking throttle can turn your leisurely ride into an unwelcome accident Don t drive your ATV if the throttle sticks 3 Lights and Electric Turn the hi beam and lo beam on and off to make sure they work At the same time check that the taillight and brake light work Also check the status warn ing indicators reverse neutral and hi lo beam ...

Страница 27: ...eat exhaustion and heat stroke can creep up suddenly and can take you out of commission If you become dehy drated you could find yourself physi cally unable to safely operate your ATV Identification If something does happen to you the emergency personnel will want to know who you are and whom to contact It s possible you may be in no condition to give them that information Put your I D in your poc...

Страница 28: ...or example when you drive a car quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Constantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV Fo...

Страница 29: ...ften 9 Do you tailgate other drivers when you think they re driving too slow 1 2 3 Never Sometimes Often 10 Do you ignore weather reports before you do outside activities like swimming camping fishing or boating 1 2 3 Never Sometimes Often Add the totals from lines 1 10 YOUR RISK FACTOR IS 10 15 You re pretty conservative Chances are good that the consistently safe choices you make will help you a...

Страница 30: ...is pretty rugged standing up on your footrests will make it easier for you to endure the rough terrain Make yourself visible by using head lights and taillights and pull completely off the trail if you need to stop Outsloped trails trails that slant to allow rain to run off make trail riding a bit more challenging Accepting that chal lenge means keeping your weight shifted into the slope Denying t...

Страница 31: ... ATV Cargo can do the same if it weighs too much Limit the ATV to the load capacity ratings identified in the follow ing chart for the particular model being operated So if you re weighing in at over 215 lb 97 kg when you ride leave some of that extra cargo at home The com bined weight limit including you your rack cargo and your trailer is a specified amount so consult the ATV Load Capac ity Rati...

Страница 32: ...ns take unnecessary chances or ride beyond your ability or your vehicle s capability Don t allow the thrill of free dom or adventure to affect your ability to make good safe choices Alcohol and Drug Consumption Alcohol is related to 30 of all hospital admissions due to ATV accidents in the U S This isn t an issue of morality It s extremely dangerous to drink alcoholic beverages and ride it s also ...

Страница 33: ...e that you can continue to ride in your favorite areas The quick est way to have a land area closed is by riding over the regulations Group Behavior People always do crazier and riskier things in a group than they would con sider doing by themselves When you re ATV riding with others and things start to get out of hand decide whether you re willing to be injured or see your friends injured Alcohol...

Страница 34: ...ts will go very far But when you put them all together when you re paying attention to how you feel when you re monitoring the movements of your ATV and when you re constantly evaluating your environment then you re practicing SIPDE SIPDE is an acronym that stands for S I P D E SCAN SEARCH IDENTIFY HAZARDS PREDICT WHAT WILL HAPPEN DECIDE WHAT TO DO EXECUTE THE DECISION ...

Страница 35: ...u do it ATV s are all a little different from the handling to the stability to the controls So regardless of how much experience your family members have with ATV s they don t have experience with your ATV Let experienced riders get familiar with your ATV show them the basics before they take off You don t want it on your conscience that someone got hurt because you didn t tell them how to use you...

Страница 36: ...verall 120 7 cm 47 5 in Suspension Travel Front Rear 25 4 cm 10 in Tire Size Front 25 x 8 12 28 x 9 14 Mud Pro Tire Size Rear 25 x 10 12 28 x 9 14 Mud Pro Tire Inflation Pressure 0 35 kg cm 5 0 psi MISCELLANY Dry Weight Approx 306 kg 674 lb 360 kg 793 lb Mud Pro Gas Tank Capacity 21 6 L 5 7 U S gal Coolant Capacity 2 9 L 3 0 U S qt Differential Capacity 275 ml 9 3 fl oz Rear Drive Capacity 250 ml ...

Страница 37: ...tment 8 Reverse Override Switch 9 Auxiliary Brake Pedal 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 DC Power Outlet 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight HI LO Switch 19 Starter Button 20 Emergency Stop Switch 21 Drive Select Switch NOTE The ATV you have pur chased may differ slightly from those shown in the figures of this...

Страница 38: ...e ATV and sit down 2 Engage the brake lever lock 3 Turn on the ignition 4 Shift into neutral 5 Move the emergency stop switch to RUN 6 Press the starter button Another way to remember the starting procedure is by using the acronym BONE C It stands for Starting A Cold Engine NOTE It is very important not to touch or compress the throttle lever during the starting procedures 1 Turn off all electrica...

Страница 39: ... outward and forward NOTE The high range is for nor mal riding with light loads The low range is for carrying heavy loads or trailer towing Compared to HIGH range the LOW range position pro vides slower speed and greater torque to the wheels 3 To engage reverse gear from neutral move the shift lever outward and rearward into the R position CAUTION Do not run the starter motor for more than eight s...

Страница 40: ...ound on the left side of the ATV Active riding involves moving your body You must learn to lean and shift your weight into your turns to maintain control Your safety depends on using safe riding techniques Statistics from the U S Con sumer Product Safety Commission CPSC say that inexperienced riders who don t use safe riding techniques are 13 times more likely to have an ATV accident than riders w...

Страница 41: ...d reduce speed shift more of your body weight to the side that s lift ing and make the turn wider if possible ATV 0013 ATV 0024 ATV 0025 Wide Turns About 20 of ATV accidents happen during turns If you don t understand turning techniques it s easy for the ATV to get away from you by losing traction plowing or tipping Use this method for wide turns ATV 0046 ATV 0045 ATV 0044 1 Ease off the throttle ...

Страница 42: ...rns are the most difficult turns and should only be done after you are experienced with your ATV ATV 203 1 Ease off the throttle as you approach the turn to slow down 2 Turn the handlebar shift your weight and balance at the same time as you enter the turn use the principles of leaning weight shifting and balanc ing shift your body weight to the inside of the turn 3 Follow this with slight acceler...

Страница 43: ...t the ATV roll to your right side until it faces slightly downhill 8 Reapply the brakes 9 Get back on the ATV from the uphill side and keep your weight shifted uphill when you sit down 10 Start the engine and follow the method for riding downhill Riding Uphill Roughly 20 of accidents happen while riding on hills and as a result of the ATV rolling or flipping So obviously use extreme caution and fo...

Страница 44: ...UP OR DOWN HILLS STEEPER THAN 25 Riding Downhill Success in riding downhill depends on how well you know your brakes take it easy on them or you could flip over ATV 0018 ATV 0030 ATV 0031 1 Shift your body weight as far back on the seat as possible 2 Keep it in a low gear stay out of neu tral 3 Lightly apply the brake and ease up on the throttle Sidehilling Traversing Sidehilling is considered an ...

Страница 45: ...ach the obstacle 2 Turn the handlebar At the same time shift your weight and balance as you swerve Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 Keep your hand off the brake until the emergency is over and you re back in control Crossing Obstacles Crossing obstacles is risky avoid it if possible Riding over logs rocks and ruts means ...

Страница 46: ...s your ATV may not respond and goes straight ahead instead of letting you turn Here s how to handle it 1 Slow down 2 Move forward on the seat 3 Lean to inside of turn 4 Turn handlebar Parking on a Hill This shouldn t be necessary but if it is 1 Keep it in gear 2 Engage the brake lever lock 3 Find something to block the rear tires Stalling on a Hill If you use the right method for riding uphill thi...

Страница 47: ... may be frozen to the discs 2 If the tires are frozen to the ground pour warm water around them to melt the ice 3 If the brakes are frozen take the ATV to a warmer area to thaw out the brakes NOTE After the brakes thaw dry them by applying them several times while riding slowly NOTE After riding through water mud snow or slush it is important to dry both brake systems before parking the ATV 4 Prac...

Страница 48: ...on Switch Key Two keys come with the ATV Keep the spare key in a safe place An identifying number is stamped on each key Use this number when ordering a replacement key ATV 0055 Control Locations and Functions Ignition Switch The ignition switch has three positions ATV 0056 OFF position All electrical circuits except the accessory plug are off The engine will not start The key can be removed in th...

Страница 49: ...ired choice To either engage or disengage the front wheels move the switch to the 4WD position or to the 2WD position The 4WD lock allows the operator to mechanically lock the front differential to apply equal power to both front wheels To engage the lock from 4WD slide the switch up and move fully to the left To disengage the lock move the switch lever to the right CAUTION Always shift into low r...

Страница 50: ...he headlight HI LO switch to select the high or low headlight beam when the ignition switch is in the LIGHTS position When the switch is in the HI position the high beam will illuminate When the switch is in the LO position the low beam will illuminate Emergency Stop Switch OFF position The ignition circuit is off The engine cannot be started or will not run If the emergency stop switch is used to...

Страница 51: ...er travel may be limited by adjusting the throttle limiter screw The throttle limiter should be adjusted according to the operator s skill and experience To adjust the throttle limiter use the following procedure 1 Loosen the jam nut 2 Turn the throttle limiter screw clock wise to decrease engine RPM maxi mum or counterclockwise to increase engine RPM maximum 3 Tighten the jam nut securely NOTE Th...

Страница 52: ...i cle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate transmis sion gear can lower the temperature NOTE Debris in front of the engine or packed between the cooling fins of the radiator can reduce cooling capacity Using a garden hose wash the radiator and the engine to remove any debris restricting air flow 3 Mode Button Shifts the g...

Страница 53: ...y press and release Mode But ton 3 until the icon MPH km h appears then press the Set Button 4 to change the display Condition Warning Display Uses odom eter trip meter display of the LCD to warn of a system error condition requir ing attention The LCD will go blank except the word VOLT will flash on the LCD whenever a low voltage 9 DC volts or a high voltage 16 DC volts is detected When voltage r...

Страница 54: ...the rear of seat The seat should automat ically lock into position Safety Flag Bracket A bracket is provided for mounting a flag at the rear of the ATV Rack Loading Front and Rear The front rack and rear rack are designed to carry specified load capacities Always refer to the ATV Load Capacity Ratings Chart for proper capacities WARNING Do not drain float bowl contents directly onto the engine Gas...

Страница 55: ...rting the ATV Arctic Cat recommends that the ATV be in its normal operating position on all four wheels and the following procedure be used 1 Engage the brake lever lock and place the transmission in gear 2 Secure the ATV with load rated hold down straps NOTE Suitable hold down straps are available from your Arctic Cat ATV dealer Ordinary rope is not recommended because it can stretch under load W...

Страница 56: ...I Recommended Front Differential Rear Drive Lubricant NOTE Arctic Cat recommends the use of genuine Arctic Cat lubricants The recommended lubricant front differ ential and rear drive is SAE approved 80W 90 hypoid This lubricant meets all of the lubrication requirements of the Arctic Cat ATV CAUTION If using additional hold down straps in any other areas care must be taken not to damage the ATV CAU...

Страница 57: ...ents to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts allow it to warm up properly Idle the engine several minutes until the engine has reached normal operat ing temperature Do not idle the engine for excessively long period...

Страница 58: ...g of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair If the owner operator does not feel quali fied to perform any of these maintenance procedures or checks take the ATV to an authorized Arctic Cat ATV dealer for professional service NOTE The following instructions and information refer to spec...

Страница 59: ...ery 2 years Engine transmission oil and filter 60 R R Air filter 68 I I Air filter housing drains 69 I Inspect every time before riding Gear lubricant Front differential rear drive 61 I I 61 Replace every 4 years V Belt 69 I I Spark arrester muffler 70 C Tires air pressure 69 34 I Inspect every time before riding Brake components 61 63 I Inspect every time before riding Brake fluid 61 I Replace ev...

Страница 60: ...manufacturer s recommenda tions While the cooling system is being filled air pockets may develop there fore run the engine for five minutes after the initial fill shut the engine off and then fill the cooling system to the bottom of the stand pipe in the radiator neck Checking Filling 1 Remove the four screws securing the radiator access panel FI476 2 Move the panel forward until free of the ATV 3...

Страница 61: ...sive fluid leak age some seal leakage may be observed but it does not indicate the shock is in need of replacement cracks or breaks in the lower case or a bent shock rod If any one of these conditions is detected replacement is necessary NOTE When the ATV is operated in extremely cold weather 23 C 10 F or colder a small amount of leakage may be present Unless the leakage is excessive replacement i...

Страница 62: ...m the bot tom of the engine and drain the oil into a drain pan 733 441A 4 Remove the oil filter plug from the fil ter mounting boss located on the front right side of the transmission case and allow the filter to drain completely 5 Using the oil filter wrench and a ratchet handle or a socket or box end wrench remove the old oil filter and dispose of properly Do not re use oil filter NOTE Clean up ...

Страница 63: ... in turn the drain plug from each CF107B CF106C 4 After all the oil has been drained install the drain plugs and tighten securely 5 Pour recommended oil into each filler hole CF113A CF116A NOTE Arctic Cat recommends the use of genuine Arctic Cat lubri cants 6 Install the filler plugs Hydraulic Hand Brake Brake Fluid Check the brake fluid level in the brake fluid reservoir If the level in the reser...

Страница 64: ... Check the thickness of each of the brake pads as follows 1 Remove a front wheel 2 Measure the thickness of each brake pad 3 If thickness of either brake pad is less than 1 0 mm 0 039 in take the ATV to an authorized Arctic Cat ATV dealer to have brake pads replaced PR376B 4 Install the wheel and tighten using a crisscross pattern to 40 ft lb Auxiliary Brake The auxiliary brake must be maintained ...

Страница 65: ...92 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four tie rod boots for cracks tears or perforations 4 Check the tie rod end free play by grasping the tie rod near the end and attempting to move it up and down 5 If boot damage is present or tie rod end free play seems excessive con tact an authorized Arctic Cat ATV dealer for service Drive...

Страница 66: ...rge the battery using the following guidelines A When using an automatic battery charger always follow the char ger manufacturer s instructions B When using a constant current battery charger use the following Battery Charging Chart WARNING Any time service is performed on a battery the following must be observed keep sparks open flame cigarettes or any other flame away Always wear safety glasses ...

Страница 67: ...con nected to a maintenance charger during storage or any extended period of non use This charger MUST have an automatic float stor age safe or pulse maintenance mode to avoid battery damage due to long term overcharging To con nect the maintenance charger use any of the following procedures A Remove the battery cover then connect the charger leads positive cable first directly to the battery B Lo...

Страница 68: ...d battery B then attach the other clamp of the negative black jumper cable 4 to an unpainted metal surface A on the engine or frame well away from the dead battery and fuel system compo nents 8 Stand well away from the dead bat tery and start the vehicle with the good battery Allow the vehicle to run for several minutes applying some charge to the dead battery 9 Start the vehicle with the dead bat...

Страница 69: ...t could enter engine when removing or installing the spark plug ATV 0051 Adjust the gap to specified amount see appropriate specifications chart for proper ignition Use a feeler gauge to check the gap ATV0052B When installing the spark plug be sure to tighten it securely A new spark plug should be tightened 1 2 turn once the washer contacts the cylinder head A used spark plug should be tightened 1...

Страница 70: ...installable rivets securing the storage compart ment CF260A 2 Raise the storage compartment cover then slide the cover forward and off the compartment Remove the storage compartment CD669 CD671 3 Unsnap the four spring clip fasteners and remove the air filter cover 4 Fill a wash pan larger than the ele ment with a non flammable solvent then dip the element in the solvent and wash it NOTE Foam Air ...

Страница 71: ...CF110A 3 Shift the range lever to the neutral position then start the engine 4 Increase and decrease engine RPM several times to blow out any water then stop the engine 5 Install the drain bolt and tighten securely NOTE The V belt and pulleys should be inspected every 500 miles and the belt replaced if necessary Tires CAUTION A torn air filter can cause damage to the ATV engine Dirt and dust may g...

Страница 72: ...using a plug the tire must be replaced When operating the ATV in areas where transportation or service facilities are not readily available it is strongly recom mended to carry a plug type repair kit and a tire pump along Wheels 1 Park the ATV on level ground and engage the brake lever lock 2 Loosen the lug nuts on the wheel to be removed 3 Elevate the ATV 4 Remove the lug nuts 5 Remove the wheel ...

Страница 73: ...nnect from the wiring harness 2 Connect the new bulb assembly to the wiring harness connector then insert into the headlight housing and rotate fully clockwise Taillight Brakelight To replace the taillight brakelight bulb use the following procedure 1 Rotate the socket counterclockwise and remove it from the housing CF135A 2 To remove the bulb from the socket pull it straight out of the socket 3 T...

Страница 74: ... or counterclock wise to lower the beam CD714A Fuses The fuses are located in a power distribu tion module under the seat If there is any type of electrical system failure always check the fuses first NOTE To remove the fuse com press the locking tabs on either side of the fuse cover and lift out 1411 502 Electrical Output Terminals Two output terminals for electrical acces sories are located on t...

Страница 75: ...73 DIVISION II OPERATION MAINTENANCE AL675 ...

Страница 76: ...lug the hole in the exhaust system with a clean cloth Drain the carbure tor float bowl 5 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 6 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications ...

Страница 77: ...attery then install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls head lights taillight brakelight and head light aim adjust or replace if necessary 8 Check the tire pressure Inflate to rec ommended pressure as necessary 9 Tighten all nuts bolts cap screws and screws making sure all calibrated nuts cap...

Страница 78: ...Chart 30 Lubricant Inspecting Changing 61 Lubricant Recommended Front Differential Rear Drive 54 Lubrication General 60 Maintenance General 56 Maintenance Record 77 Maintenance Schedule 57 Mounting the ATV 36 Muffler Spark Arrester 70 Oil and Filter 60 Oil Level Stick 52 Oil Recommended Engine Transmission 54 Operating Maneuvers Basic 36 Operation ATV 36 Parking 38 Parts 1 Parts and Controls Locat...

Страница 79: ...77 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES ...

Страница 80: ...78 NOTES ...

Страница 81: ...at will then process the application and issue warranty for the balance of the time remaining of the origi nal warranty Address Change Ownership Change Warranty Transfer Change of Address Ownership Warranty Transfer to Name _________________________________________ Address _______________________________________ City State Province Zip Code Postal Code ___________ Phone ___________________________...

Страница 82: ...Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here ...

Страница 83: ...d a new key Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen 1 Key Identification Number 2 Vehicle Identification Number 3 Engine Serial Number WARNING Indicates a potential hazard that could result in serious injury or death ...

Страница 84: ...collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ALWAYS WARNING p n 2258 854 ...

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