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GRUVLOK ROLL GRO0VER

1007 & 3007 MANUAL

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Summary of Contents for Gruvlok 1007

Page 1: ...GRUVLOK ROLL GRO0VER 1007 3007 MANUAL ...

Page 2: ...ings steel pipe nipples and couplings pipe hangers and supports channel and strut fittings mining and oil field fittings along with much more As an additional benefit to our customers Anvil offers a complete and comprehensive Design Services Analysis for mechanical equipment rooms to help you determine the most effective and cost efficient piping solutions for your pipe system At Anvil we believe ...

Page 3: ...DIAMETER 10 GROOVING THE PIPE OR TUBE 11 GROOVING ROLL CHANGE 13 GROOVER MAINTENANCE 15 REPLACEMENT PARTS 16 GROOVE SPECIFICATIONS 20 TROUBLESHOOTING 22 Carefullyreadandunderstandinstructionsbeforeassembling andoperatingtheGroover s Becomethoroughlyfamiliar withtheGrooveroperation usageandpossiblehazards specifictotheGroover s IMPORTANT SAFETY NOTICE ...

Page 4: ...ation of the Groovers to protect the operator from possible serious injury The Groovers are designed for safe reliable operation However unforeseen circumstances impossible to predict could result in an accident Following the information in these operating instructions will permit safe operation of the Groover D GROOVER OPERATION 1 All safety guards must be in place Never operate the Groover with ...

Page 5: ...raulic hand pump mounting base with footed support legs for direct attachment to your Ridgid 300 Power Drive Complete set up and operating instructions 2 6 rolls on tool 8 12 rolls stored in box and three depth gauges covering the range of 2 12 pipe are mounted on the tool Required Ridgid 300 Power Drive not included Shipped in closed wood crate that can be used for storage or rental tool return S...

Page 6: ...rd and foot switch from the cabinet mounted on the Groover frame Plug the power cord into a grounded electrical outlet that matches the Groover Power requirements 110 volt 30 amp or optional 230 volt The Groover should be leveled for best grooving results Assure level position of the Groover and provide a firm fixed base location for the Groover Remove the padlocked lockout clip from the power swi...

Page 7: ...rovided then securely connect the coupler located on the end of the hose assembly to it s mating part on the hydraulic ram Align the flats on the triangular shaft tailpiece with the Ridgid 300 chuck jaws and slide the Groover back into the chuck jaws Securely tighten the chuck jaws Push extension arms in flush with the Groover mounting base front The Groover should be leveled for best grooving res...

Page 8: ...to ensure that the top grooving roll makes contact with the pipe prior to guide roll contact Close the release valve on the hydraulic pump by turning the knob clockwise Pump the hydraulic hand pump to lower the top grooving roll into light firm contact approx 100 psi with the pipe Use one 1 roller pipe stand to support the pipe Adjust the outboard pipe stand to assure proper contact between the pi...

Page 9: ...he tube flush against the front flange of the bottom roll Be certain tube does not override this flange Using the slot on top of the Roller plate adjustment rod lower the guide rolls into firm contact with the tube Note Improper tool adjustment will cause tube flare and or the tube to roll out of the machine Using the slot on top of the roller plate adjustment rod raise counterclockwise rotation t...

Page 10: ... the back of the groover body Note For CTS Copper System use the CTS Depth Gauge Turn the Knurled Stop to snug against the surface of the groove diameter gauge Release the pump pressure by turning the pump release valve counterclockwise and remove the groove diameter gauge 1 2 3 For proper set up and positioning of pipe refer to instructions as shown on page 9 STEEL PIPE RECOMMENDED SET UP PRESSUR...

Page 11: ...094 2 125 STEEL PIPE RECOMMENDED GROOVING PRESSURE Pipe Size Wall Grooving Pressure Inches Schedule PSIG 2 6 10 800 1 000 8 12 10 3 000 3 400 14 16 10 3 400 3 800 2 40 1 600 2 000 21 2 4 40 2 600 3 000 5 6 40 3 400 3 800 8 10 40 4 400 4 800 12 STD 4 600 5 000 14 16 STD 4 600 5 000 Note Adjustment of the Knurled Stop groove diameter stop will produce the below listed groove diameter changes Knurled...

Page 12: ... Knurled Stop groove diameter stop will produce the below listed groove diameter changes Knurled Stop Rotation Clockwise rotation Increase groove diameter Counterclockwise rotation Decrease groove diameter After adjustment of the Knurled Stop if the groove diameter is large i e shallow groove depth place the tube end back into the Groover and complete the same groove to the new diameter stop setti...

Page 13: ...ead If the bottom roll has been removed lower the roll out of the grooving head If the bottom roll has not been removed 8 12 and 14 16 roll removal raise the roll out of the grooving head Screw the 1 4 20 thumb screw same one that is used to secure the depth gauges to the main housing into the tapped hole in the top shaft Release the Ridgid 300 chuck jaws from around the tailpiece on the bottom ro...

Page 14: ... return it to its proper storage position Insert the quick release pin When properly installed the spring loaded locking ball on the bottom portion of the pin will extend below the bottom of the top shaft Note Top rollers for the Advanced Copper Method utilize a spherical bearing that the top shaft passes through This bearing must be aligned such that the top shaft hole is perpendicular to the fac...

Page 15: ...air into the pump reservoir 4 Recheck fluid level and add as required Check hydraulic fluid level Fully retract hydraulic ram piston by turning pump release valve counterclockwise Remove filler cap from the rear of the reservoir body The fluid level should come to the bottom edge of the filler hole when the pump is level and resting horizontally on its base Mobil DTE 24 hydraulic oil or its ISO 32...

Page 16: ...L 3 8 GL11767 8 Safety Mesh GL11313 9 Stop Plate Assembly GL11467 ID PART NAME PART NO 10 Top Shaft GL11039 11 Bottom Roller 2 6 Steel GL11114 8 12 Steel GL11119 14 16 Steel OPT GL11337 2 8 CTS Copper System OPT GL13801 12 Top Roller 2 6 Steel GL11110 8 12 Steel GL11117 14 16 Steel OPT GL11335 2 8 CTS Copper System OPT GL13799 I ID PART NAME PART NO 13 Depth Gauge 1 3 Steel GL11115 4 6 Steel GL111...

Page 17: ...D PART NAME PART NO 5 Hex Bolt 3 8 16 L 1 GL11150 6 Electronic Control Panel GL11168 7 Hex Bolt 5 16 18 L 1 2 GL11217 8 Motor Gear Reducer GL11164 9 Bolt 1 2 13 L 21 2 GL11174 10 Lockwasher 1 2 ID GL11197 11 Hex Nut 1 2 13 GL11198 12 Shaft Safety Cover GL11200 ID PART NAME PART NO 13 Gearbox Key GL11175 14 Flexible Coupling Body STD 0048 15 Spider GL11173 16 Shaft Coupling Assembly GL11195 17 Lock...

Page 18: ...bly Consists of the Following 1A Hydraulic Pump GL11082 1B Pump Plate GL11090 1C Cap Screw 1 4 20 L 1 2 GL11230 ID PART NAME PART NO 1D Cap Screw 1 4 20 L 5 8 GL11093 1E Hydraulic Pressure Gauge GL11084 2 Hex Bolt 5 8 11 L 11 2 GL11091 3 Hex Nut 5 8 11 GL11092 4 Lockwasher 3 8 ID GL11076 ID PART NAME PART NO 5 Bolt 5 8 16 L 11 4 GL11074 6 Upper Leg Weldment GL11145 7 Foot Leg Sub Assembly GL11147 ...

Page 19: ...sists of the Following 1A Guide Roll GL11106 1B Washer 1 2 GL11109 ID PART NAME PART NO 1C Shoulder Bolt 1 2 GL11107 1D Guide Roll Guard GL11304 1E Cap Screw 1 4 20 L 1 2 GL 11230 1F Flat Head Screw 1 4 20 L 3 4 GL11108 1G Hex Nut 1 2 GL11198 ID PART NAME PART NO Options 14 16 Steel Guide Roll Assembly GL11333 1D 1E 1F 1G 1 1A 1B 1C ITEMS 1A 1B 1C 2 REQUIRED FOR STEEL 1 REQUIRED FOR CTS COPPER SYS...

Page 20: ...0 344 2 720 0 018 0 078 0 083 2 980 65 73 0 0 74 0 74 15 88 8 74 69 09 0 46 1 98 2 1 75 7 3 3 500 0 035 0 031 0 625 0 344 3 344 0 018 0 078 0 083 3 600 80 88 9 0 89 0 79 15 88 8 74 84 94 0 46 1 98 2 1 91 4 31 2 4 000 0 040 0 031 0 625 0 344 3 834 0 020 0 083 0 083 4 100 90 101 6 1 02 0 79 15 88 8 74 97 38 0 51 2 11 2 1 104 1 4 4 500 0 045 0 031 0 625 0 344 4 334 0 020 0 083 0 083 4 600 100 114 3 1...

Page 21: ...ATIONS 1 2 3 4 5 6 7 8 Nominal Size Tubing Outside Diameter Gasket Seat A 0 03 in 0 76mm Groove Width B 0 03 0 00 in 0 76 0 00mm Groove Diameter C Nominal Groove Depth D Min Wall T Max Flare Diam Actual Tolerance Actual Tolerance 0 000 In In mm In mm In mm In mm In mm In mm In mm In mm In mm In mm 2 2 125 0 002 0 002 0 610 0 300 2 029 0 020 0 048 0 058 2 220 54 0 0 05 0 05 15 5 7 6 51 54 0 51 1 2 ...

Page 22: ...to correct IPS VerifyGrooveDiameterStopNutsare fullybackedoff 3 Pipe flare excessive Pipe stand adjusted too high Tool is tilted forward Incorrect pipe stand offset positioning Pipe is over tracking Warped bottom roll shaft See PipeSet up Positioning See GrooverSet up See PipeSet up Positioning Replacedamagedbottomrollshaft Thehingedcollarmaybemissing Replacedamagedparts 4 While grooving loud sque...

Page 23: ...BUILDING CONNECTIONS THAT LAST 23 NOTES ...

Page 24: ...traceable and available with complete mill certifications Catawissa s oilfield hammer union product line includes the standard ball and cone design plus our unique Figure 300 Flat Face design where space and pipe line separation are a consideration The SPF Anvil product line includes a variety of internationally sourced products such as grooved couplings fittings cast iron malleable iron and ducti...

Page 25: ...is the leading manufacturer of oil country tubular fittings swages and bull plugs all meeting API specifications Offering tubing nipples casing nipples as well as a full line of traditional line pipe and oil country threads in every schedule JB Smith is the resource for all your oilfield needs We invented the concept of Flexible Fire Protection FlexHead systems connect sprinkler heads to sub mains...

Page 26: ...EL 31 53 572 5570 EMAIL internationalsales anvilintl com UNITED STATES ILLINOIS 7979 W 183rd Street Unit D Tinley Park IL 60484 TEXAS 1401 Valley View Lane Suite 150 Irving TX 75061 PENNSYLVANIA 800 Malleable Road Columbia PA 17512 CALIFORNIA 551 North Loop Drive Ontario CA 91761 FLORIDA 236 Outlook Point Drive Suite 100 Orlando FL 32809 CANADA ONTARIO 390 Second Avenue P O Box 40 Simcoe Ontario N...

Page 27: ... Henderson TN Tinley Park IL Waynesboro PA Greencastle PA Columbia PA North Kingstown RI Simcoe ON Canada Exeter NH Orlando FL Houston TX ANVIL MAINTAINS CONTRACTS WITH A CORE FLEET OF CARRIERS TO PROVIDE EFFICIENTLY CONSISTENT DELIVERY SERVICES TO OUR CLIENTS ...

Page 28: ...FIRE PRODUCTS 26 www anvilintl com 2018 Anvil International All Rights Reserved ANV_BRO_GV ROLL GROOVER 190205 ...

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