amiad SAF-4500 Installation, Operation And Maintenance Instructions Download

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AMIAD Water Systems

SAF-4500 FILTER

Serial number:

Order number:

Catalog number:

Filtration degree:

Tested by:

Installation, Operation and Maintenance

Instructions

Ref: 910101-000341/07.2019

Summary of Contents for SAF-4500

Page 1: ...AMIAD Water Systems SAF 4500 FILTER Serial number Order number Catalog number Filtration degree Tested by Installation Operation and Maintenance Instructions Ref 910101 000341 07 2019 ...

Page 2: ...ts content The confidential nature of and or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file If you received this file in error please notify Amiad immediately at info amiad com This document does not replace any certified drawing procedure or information provided by Amiad in reference to a specific customer site or project Amiad assumes that all...

Page 3: ...n 5 Commissioning 6 Operation and Control 6 Maintenance 7 RECOMMENDED INSTALLATION DRAWING 8 DESCRIPTION OF FILTER OPERATION 9 INSTALLATION 11 MAINTENANCE 13 TROUBLESHOOTING 15 DISMANTLING AND ASSEMBLING THE FILTER COMPONENTS 16 PARTS SCHEDULE SAF 4500 FILTER Section 1 18 PARTS DRAWING SAF 4500 FILTER Section 1 page 2 21 PARTS SCHEDULE AND DRAWING Section 2 Drive Shaft Housing 22 PARTS SCHEDULE AN...

Page 4: ...3 liter 22 gallon at 2 bar 30 psi Minimum flow for flushing 15 m3 h 66 USgpm at 2 bar 30 psi Control and electricity Control voltage 24V AC 12V or 24V DC upon request Electric motor 1 4 HP 50 60 Hz 35 42 Gear output R P M Rated operation voltage 3 phase 220 380 440 V 50 60 Hz Single phase 110 220 V 50 60 Hz Current consumption 0 6 Amp with 3 phase 380 440 V Construction materials Filter housing an...

Page 5: ...ing at the area of the filter to enable good visibility and safe maintenance The user should arrange suitable platforms ladders and safety barriers to enable easy and safe access to the filter without climbing on pipes and other equipment The user should verify that any platform barrier ladder or other such equipment is built installed and used in accordance with the relevant local authorized stan...

Page 6: ...note that the maximum working pressure indicated at the filter s specifications table includes the pressure caused by fluid hammer and pressure surge effects Civil Engineering Make sure that the filter installation is done by Amiad qualified technicians Make sure that any civil engineering work at the installation site such as construction lifting welding etc is done by qualified workers technicia...

Page 7: ...e slippage electrification or damage to the equipment caused by moisture While using lifting equipment make sure that the filter or the lifted part is chained securely and in a safe manner Do not leave lifted equipment if there is no necessity Avoid working below lifted equipment Wear a safety helmet goggles gloves and any other personal safety equipment required by the local standards and regulat...

Page 8: ...SAF 4500 910101 000341 07 2019 Page 8 of 26 RECOMMENDED INSTALLATION DRAWING ...

Page 9: ... fwd rev drive unit that is attached to the scanner by a threaded shaft rotates the scanner and provides the linear movement The exhaust valve is activated for the duration of the cleaning cycle by a 3 way solenoid During the 20 seconds self cleaning process filtered water continues to flow downstream System Operation modes The filtration system may be found in one of the following modes 1 Filteri...

Page 10: ...on the control board door activates a single flushing cycle 3 Timed flush SW1 must be in the DP Time position The T1 timer in the control panel activates the flushing cycles at time intervals regardless of the pressure differential The timer resets after every flushing cycle The PD flush mode is active in this mode as well 4 Continuous flush SW1 must be in cont position In this mode the filter flu...

Page 11: ...be installed on the exhaust line in order to enable regulation of the flushing flow rate 6 The user should arrange suitable lighting at the area of the filter to enable good visibility and safe maintenance 7 The user should arrange suitable platforms and safety barriers to enable easy access to the filter without climbing on pipes and other equipment IMPORTANT Prevent static back pressure or rever...

Page 12: ...escribed in the Self cleaning process paragraph in this manual 6 Open the inlet valve to the filter leaving the outlet valve closed or with an open by pass valve This will keep the flow through the filter to a minimum and operate a flushing cycle 7 Check that the exhaust valve opens and all stages of the flushing cycle perform properly Attend to leakage if any 8 Close the 1 4 valve at the low pres...

Page 13: ... Power down the unit when the drive shaft is half way through its cycle The drive shaft is now separated from the suction scanner 7 Unscrew the sealing nut 38 8 Remove the used internal O ring and clean the O ring seat 9 Insert a new O ring 40 10 Apply some grease on the external O ring and on the shaft 11 Tighten the sealing nut 38 12 Re connect the drive shaft to the suction scanner shaft 13 Ope...

Page 14: ...filter by performing a flush cycle 3 Remove the service lid 24 by disconnecting the bolts 26 from the nuts 28 4 Clean the coarse screen To remove large particles insert your hand into the coarse screen area To remove fine particles and organic matter rinse the screen Afterwards partially open the inlet valve and let water flow out ...

Page 15: ...found faulty The motor protector was activated The fault indication lamp is blinking in red This fault means that the motor was operated under too high load Note All the following checks and actions should be done by a qualified electrician only A Check the motor power consumption when not loaded B Check the limit switches for correct operation and verify that each one of them stop the motor at it...

Page 16: ...olled and balanced method The bolts seats of the lid should touch the bolts seats of the filter housing 6 Open the filter inlet and outlet valves and operate the control board 7 Check proper operation of the filter The suction scanner Dismantling 1 Begin the dismantling procedure as per 1 4 in the chapter dismantling the fine screen 2 Remove the cover 35 from the drive shaft housing 14 by unscrewi...

Page 17: ...he coarse screen 3 Attach the screens adapter seal 10 to its place with its flat side using some grease as adhesive material 4 Attach the flushing chamber o ring 6 to its place using some grease as adhesive material 5 Apply some grease on the o ring of the upper bearing 4 6 Insert the flushing chamber assembly into its place Use the centering pin to locate the flange in its position 7 Tighten the ...

Page 18: ...in SAF 1500 3000 4500 1 20 Split Pin 1 6X12 DIN94 S ST316 1 21 Lid SAF 4500 Red 1 22 Hydraulic Seal AM 08 1 23 Hex Bolt Full Thread M20X120 Z Plated C ST 4 24 SAF 4500 Service Port Lid Red 1 25 Servic Port Lid Seal AM 12 SAF 4500 1 26 Hex Bolt Partial Thread M12X80 Z PLT C ST 3 27 Flat Washer M12 DIN125 Zinc Plated C ST 3 28 Hex Nut M12 Zinc Plated C ST DIN934 3 29 Drive Shaft Key SAF 1 30 Drive U...

Page 19: ...1 4 for 3 4 Filter 1 56 O Ring Seal P2 112 NBR 1 57 Raccord Nut 3 4 for 3 4 Filter 1 58 2 Bermad Hydraulic Valve RAM BSP RED 1 59 Connector 5 16 x1 4 1 60 Solenoid Valve 24VAC 50HZ No Gem Sol 1 61 Phillips Pan Machine Screw M5X16 304 4 62 Hex Nut M5 S ST304 DIN934 4 63 Flat Washer M5 DIN125 S ST304 4 64 Hex Bolt Full Thread M6X20 S ST304 DIN933 2 65 Flat Washer M6 DIN125 S ST316 4 66 Hex Nut M6 S ...

Page 20: ...00341 07 2019 Page 20 of 26 37 36 30 33 34 32 29 31 32 14 15 12 35 12 11 3 4 6 5 7 9 10 28 27 24 25 26 2 8 1 23 22 18 16 17 16 5 4 21 13 12 38 39 40 6 20 19 12 13 PARTS DRAWING STANDARD SAF 4500 FILTER Section 1 page 1 ...

Page 21: ...500 910101 000341 07 2019 Page 21 of 26 67 66 62 63 60 61 46 64 65 63 45 59 42 41 43 68 44 49 48 47 68 44 50 51 52 54 53 55 68 44 68 57 49 56 41 58 44 PARTS DRAWING STANDARD SAF 4500 FILTER Section 1 page 2 ...

Page 22: ... 1 5 Limit Switch Plate Locking Ring 1 6 HD Limit Switch Sling SAF 1 7 Limit Switch NC EBS SAF 2 8 Phillips Pan Machine Screw M4x20 DIN7985 4 9 Flat Washer M4 DIN125 S ST304 4 10 Nylon Insert Lock Nut M4 S ST304 DIN985 4 11 Hex Bolt Full Thread M6x35 DIN933 S St 316 3 12 Flat Washer M6 DIN125 S ST316 16 13 Nylon Insert Lock Nut M6 S ST304 DIN985 3 14 Hex Bolt Full Thread M6x20 S St304 DIN933 2 15 ...

Page 23: ... of 26 PARTS SCHEDULE AND DRAWING STANDARD SAF 4500 Section 3 Scanner No Description Qty 1 NOZZLE SAF 4500 POM SCANNER 4 2 SUC SCANNER SHAFT SAF 4500 1 3 PIN 5X45 S ST316 1 4 PLUG 8MM SAF POM F SCANNER 1 5 SUCTION SCANNER SAF 4500 S ST316 1 ...

Page 24: ...ion Scanner Improved SAF 4500 Machined 1 2 Suction Scanner Shaft SAF 4500 1 3 PIN 5X45 S ST316 1 4 PLUG 8MM SAF POM F SCANNER 1 5 SLN Cap SAF 3000 45000 4 6 O RING Seal 2 016 NBR 4 7 SLN Body SAF 3000 1500 4 8 SLN Seal 16mm 8 9 SLN Tightening Nut SAF 4500 3000 4 10 Spring Loaded Nozz Spring SAF 3000 4500 4 11 SLN Spring Seat SAF 3000 4500 4 ...

Page 25: ...epresentative of Amiad 8 This Warranty will not apply to damaged or defective products resulting from or related to i Fire flood power surges or failures or any other catastrophe and or unforeseen occurrence such as but not limited to those for which the Buyer is customarily insured for or any force majeure events ii Fault abuse or negligence of the Buyer iii Intake water not meeting the agreed st...

Page 26: ...td D N Galil Elyon 1 1233500 Israel Tel 972 4690 9500 Fax 972 48141159 Email info amiad com Obelis s a Bd Général Wahis 53 1030 Brussels Belgium Tel 32 2732 5954 Fax 32 27326003 Email mail obelis net EC Declaration http amiad com pdf certificates MACHINERY_SAFETY pdf ...

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