American Standard DY060R9V3W Series Installer'S Manual Download

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*UY060R9V3W
*UY080R9V3W

Upflow / Horizontal and Downflow / Horizontal,
Gas-Fired, Direct Vent, 2-Stage Condensing
Furnaces with Variable Speed Inducer

ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES

IMPORTANT —

This Document is

customer property

and is to remain with this unit.

Please return to service information pack upon completion of work.

Installer’s Guide

*UY100R9V4W
*UY120R9V5W

*__First letter may be “A” or “T”

A341624P04

UPFLOW

*UY-R9V-V

UPFLOW/HORIZONTAL

*DY-R9V-V

DOWNFLOW

DOWNFLOW/HORIZONTAL

*DY060R9V3W
*DY080R9V3W

*DY100R9V4W
*DY120R9V5W

1 8 - CD2 0 D3 - 1 8

Summary of Contents for DY060R9V3W Series

Page 1: ...ith NATIONAL STATE AND LOCAL CODES IMPORTANT This Document is customer property and is to remain with this unit Please return to service information pack upon completion of work Installer s Guide UY100R9V4W UY120R9V5W __First letter may be A or T A341624P04 UPFLOW UY R9V V UPFLOW HORIZONTAL DY R9V V DOWNFLOW DOWNFLOW HORIZONTAL DY060R9V3W DY080R9V3W DY100R9V4W DY120R9V5W 1 8 CD2 0 D3 1 8 ...

Page 2: ... DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is limited to the most extreme situations b WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury c CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury ...

Page 3: ...r or panel must permit removal of the largest component 4 Are there at least 3 inches of clearance between the furnace combustion air openings in the front panel and any closed panel or door provided 5 Are the ventilation and combustion air openings large enough and will they remain unobstructed If outside air is used are the openings set above the highest snow accumulation level See the Air for C...

Page 4: ...4 18 CD20D3 18 Installer s Guide From Dwg 21C341884 Rev 1 UY R9V W OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES ...

Page 5: ...18 CD20D3 18 5 Installer s Guide From Dwg 21C341885 Rev 1 DY R9V W DOWNFLOW HORIZONTAL OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES ...

Page 6: ...56 123456789012345678901234567890121234567890123456 123456789012345678901234567890121234567890123456 123456789012345678901234567890121234567890123456 123456789012345678901234567890121234567890123456 123456789012345678901234567890121234567890123456 123456789012345678901234567890121234567890123456 123456789012345678901234567890121234567890123456 FURNACE FRONT A width B depth C D 3 UPFLOW FURNACE CAS...

Page 7: ...ndoor pools Furnaces installed in confined laundry rooms Furnaces installed in confined hobby or craft rooms Furnaces installed near chemical storage areas Exposure to the following substances in the combustion air supply will also require OUTDOOR AIR for combustion Permanent wave solutions Chlorinated waxes and cleaners Chlorine based swimming pool chemicals Water softening chemicals Deicing salt...

Page 8: ...ed very close to a living area It is often advisable to route the return air ducts under the floor or through the attic Such design permits the installation of air return remote from the living area i e central hall When the furnace is installed so that the supply ducts carry air circulated by the furnace to areas outside the space containing the furnace the return air shall also be handled by a d...

Page 9: ...filters may need to be trimmed for side or bottom filter use TABLE 3 MODELS NUMBERS CABINET WIDTH FILTER QTY SIZE UY060R9V3 UY080R9V3 17 1 2 1 17 X 25 X 1 UY100R9V4 21 1 20 X 25 X 1 UY120R9V5 24 1 2 1 24 X 25 X 1 First letter may be A or T NOTE On 5 ton airflow models if the airflow requirement exceeds 1800 CFM these models will require return air openings and filters on both sides OR 1 side and t...

Page 10: ... the retaining pins screws from the furnace sides and slide the filter rack out d Leave the bottom panel in place e After the side cutout is made following the directions in the Return Air Duct Connections section on pages 8 and 9 compress the filter rack and reinstall in the side of the furnace Confirm that the upper retaining pin screw locks into the engagement hole in the blower deck and the lo...

Page 11: ...ature simply remove the lower hinge as shown in Figure 20 The bottom of the blower door will catch in the bottom of the furnace front channel for door replacement ALTERNATE UPFLOW FILTER CLIP BRACKET INSTALLATION 1 Determine the location to be used The furnace cabinet has dimples for location of the alternate furnace clips Side return only Pre drill clearance holes with a 3 16 drill Bottom return ...

Page 12: ...ation of the filter retaining brackets shipped with downflow furnaces TABLE 6 Airflow DOWNFLOW HORIZONTAL DOWNFLOW Airflow d TABLE 4 MODELS NUMBERS CABINET WIDTH FILTER QTY SIZE DY060R9V3 DY080R9V3 17 1 2 2 14 X 20 X 1 DY100R9V4 21 2 16 X 20 X 1 DY120R9V5 24 1 2 2 16 X 20 X 1 First letter may be A or T TABLE 5 LOCATING FILTER RETAINER BRACKETS IN DUCTWORK CABINET WIDTH RETURN DUCT WIDTH DIMENSION ...

Page 13: ...ing steps shall be followed with each appliance remaining connected to the common venting system placed in operation while the other appliances remaining connected to the common venting system are not in operation 1 Seal any unused openings in the common venting system 2 Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restriction leaka...

Page 14: ...sories can be used for inlet and outlet terminals when the pipes do not exit the structure together The following are EXAMPLES ONLY EX 1 Example 1 shows that the vent may go vertical while the inlet air may be on any side of the structure The vent pipe would decide the maximum equivalent length for the pipe depending on the furnace and pipe size EX 2 Example 2 shows the vent pipe exhausting throug...

Page 15: ...1 212 ASTM D2846 F441 SCH 40 80 212 ASTM F441 F442 SDR SERIES 212 ASTM F442 ABS ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE MARKING D2661 SCH 40 DWV 180 ASTM D2661 F628 SCH 40 DWV CELLULAR CORE 180 ASTM F628 Allowable temperatures based on classifications covered in ASTM D4396 Deflection Temps Under Load 264 PSI Allowable temperatures based on classifications covered in ASTM D1784 Deflection Tem...

Page 16: ...ways be required VENT LENGTH TABLE ALTITUDE MAXIMUM TOTAL EQUIVALENT LENGTH IN FEET FOR VENT AND INLET AIR SEE NOTES 0 7 000 Feet 2 INCH PIPE 2 5 INCH PIPE 3 INCH PIPE UY DY060R9V3 200 200 200 UY DY080R9V3 50 120 200 UY DY100R9V4 Not Allowed 60 200 UY DY120R9V5 Not Allowed Not Allowed 200 7 000 9 500 Feet 2 INCH PIPE 2 5 INCH PIPE 3 INCH PIPE UY DY060R9V3 100 100 100 UY DY080R9V3 25 60 100 UY DY10...

Page 17: ...ons will require an orifice change Important Reinstall the propane orifices to the same depth as the orifices supplied with the equipment See Table 9 for help in selecting orifices if orifice change is required Furnace input rate and temperature rise should be checked again after changing orifices to confirm the proper rate for the altitude The Vent Length Table on page 16 shows the required vent ...

Page 18: ...affected by this moisture it is recommended that a corrosion resistant shield 24 inches square be used behind the vent terminal This shield can be wood plastic sheet metal etc Also silicone caulk all cracks seams and joints within 3 feet of the vent terminal All horizontal pipes must be supported at a maximum of 3 foot intervals DOWNWARD VENTING Furnace may be in vertical or horizontal configurati...

Page 19: ...NADA MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE WHICHEVER IS GREATER SCREWS 4 req ANCHORS 4 req 7 2 3 2 BAYVENT200A B j k BAYVENT100A Sidewall HORIZONTAL VENT CLEARANCES See clearance tables on page 20 V D E E V G INSIDE CORNER DETAIL B L V V FIXED CLOSED OPERABLE F B C V FIXED CLOSED V V V B B B A X J B H I V X K M V VENT TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT...

Page 20: ...er s Installation Instructions Direct Vent Terminal Clearances Canadian Installations US Installations A Clearance above grade veranda porch deck or balcony 12 inches 30 cm 12 inches 30 cm B Clearance to window or door that may be opened 6 inches 15 cm for appliances 10 000 Btuh 3 kw 12 inches 30 cm for appliances 10 000 Btuh 3 kw and 100 000 Btuh 30 kw 36 inches 91 cm for appliances 100 000 Btuh ...

Page 21: ...ials must be maintained when using single wall stainless steel venting See Figure 31 above Shield material to be a minimum of 24 gauge stainless or aluminized sheet metal Minimum dimensions are 12 x12 Shield must be fastened to both inside and outside of wall Use screws or anchor type fasteners suited to the outside or inside wall surfaces NONCOMBUSTIBLE MATERIAL WALL The hole through the wall mus...

Page 22: ...late the exposed pipe above the roof line with Armaflex type insulation c v n SUPPORT HORIZONTAL PIPE EVERY 3 0 WITH THE FIRST SUPPORT AS CLOSE TO THE FURNACE AS POSSIBLE INDUCED DRAFT BLOWER HOUSING AND FURNACE MUST NOT SUPPORT THE WEIGHT OF THE FLUE PIPE VENT COMBUSTION AIR SUPPORT FIELD SUPPLIED VENT MAINTAIN 12 IN 18 IN FOR CANADA MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL MAXIMUM ...

Page 23: ...G ONLY THROUGH UNUSED CHIMNEY STAINLESS STEEL VENT CAP OPTIONAL STAINLESS STEEL VENT CAP OPTIONAL CAUTION Do not run vent through chimney for wood burning or oil furnaces or incinerators If remaining free area between single wall flue pipe and masonry chimney is to be used for another gas appliance venting area must be sufficient to vent that appliance and that appliance must be connected to chimn...

Page 24: ... will begin based on IFC switch setting 8 Set dip switches with power off per installation instructions to set airflow and indoor fan off delays 9 Continuous fan airflow can be increased by adding this jumper 10 This wire is only for thermostats requiring connection to transformer common terminal 11 Optional humidistat is to be connected between R and BK Factory installed jumper R to BK on the cir...

Page 25: ...SING A 2 STAGE HEATING 1 STAGE COOLING THERMOSTAT OUTDOOR SECTION WITHOUT TRANSFORMER W14 OUTDOOR UNIT NO TRANSFORMER SEE NOTE 6 SEE NOTE 7 From Dwg B342022 Rev 1 Y1 Ylo W14 JUMPER SEE NOTE 9 B C B C TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 EAC SEE NOTE 5 FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAGE FURNACE 1 STAGE HEATING 1 STAGE COOLING USING A 1 STAGE HEATING 1 STAGE C...

Page 26: ...ing the condensate canister trap to the exterior of the cabinet Additionally the drain tubing connected to the inducer housing must be repositioned for removing the plug and reconnecting the tubing to the lower connection on the inducer housing See Figure 39 For horizontal installation remove the condensate trap and position the trap outside the cabinet through the slotted opening next to the seco...

Page 27: ... watts per foot at 120 volts Self regulating preferred or thermostatically controlled heat tape is required Typical sources of UL listed heat tapes are W W Granger Inc Wintergard Plus Series McMaster Carr Supply Co 3554 Series or your equipment supplier The condensate drain may be cleaned or inspected by removal of the drain tube at the header as shown in the illustrations Primary drain vent stack...

Page 28: ...LVE GROUND UNION JOINT DRIP LEG DRIP LEG HORIZONTAL FURNACE GAS PIPING MAY BE FROM EITHER SIDE Typical UPFLOW Furnace in horizontal configuration shown AUTOMATIC GAS VALVE WITH MANUAL SHUT OFF AUTOMATIC GAS VALVE WITH MANUAL SHUT OFF MAIN MANUAL SHUT OFF VALVE GROUND UNION JOINT DRIP LEG AUTOMATIC GAS VALVE WITH MANUAL SHUT OFF GROUND UNION JOINT DRIP LEG CAUTION Use a backup wrench on the gas val...

Page 29: ...4 Read the Flow column opposite the number of seconds clocked 5 Use the following factors if necessary For 1 Cu Ft Dial Gas Flow CFH Chart Flow Reading 2 For 1 2 Cu Ft Dial Gas Flow CFH Chart Flow Reading 4 For 5 Cu Ft Dial Gas Flow CFH 10X Chart Flow Reading 4 6 Multiply the final figure by the heating value of the gas obtained from the utility company and compare to the nameplate rating This mus...

Page 30: ...ergize valve j Using a leak detection solution or soap suds check for leaks at plug or pressure boss screw NOTE The manifold pressure must be referenced to the burner box The burner box pressure tap equalizes the gas valve pressure regulator Manifold pressure is checked by installing a tee field supplied in the tubing between the tee coming from the burner box tube and the gas valve in addition to...

Page 31: ...START UP AND ADJUSTMENT PRELIMINARY INSPECTIONS WARNING Disconnect power to the unit before removing the blower door Allow a minimum of 10 seconds for IFC power supply to drain to 0 volts Failure to follow this warning could result in property damage personal injury or death With gas and electrical power OFF 1 Duct connections are properly sealed 2 Filters are in place 3 Venting is properly assemb...

Page 32: ...tat W1 W2 jumpered thermostat contacts close signaling a call for heat 1st stage sequence of operation remains the same as above 2nd stage heat will energize after the stage delay timer field selectable at 5 5 10 or 15 minutes has expired Thermostat satisfied W1 W2 jumpered contacts open signaling the control module to close the gas valve The induced draft blower is switched to low speed and de en...

Page 33: ...d lock out the system 3 POWER FAILURE If there is a power failure during a heating cycle the system will restart the ignition sequence automatically when power is restored if the thermostat still calls for heat 4 GAS SUPPLY FAILURE If loss of flame occurs during a heating cycle the system integrated control module will recycle the ignition sequence then if ignition is not achieved the integrated c...

Page 34: ...ond or by removing the thermostat call for heat for more than 1 second but less than 20 seconds 8 RESET AFTER BURNER BOX LIMIT SHUTDOWN If the furnace shuts down one thing that can be checked is the burner box temperature limit switch It is located on the bottom of the burner box The vent and combus tion air inlet terminations should be checked for block age If blockage exists clear the problem an...

Page 35: ...ODE RECOVERY On power up last 4 faults if any will be flashed on the red LED The newest fault detected will flash first and the oldest last There will be a 2 second delay between fault code flashes Solid red LED error codes will not be displayed The Green LED will be on solid during last fault recovery At any other time the control is powered the Green LED indicator light will operate as shown in ...

Page 36: ... policy of continuous product and product data improvement it reserves the right to change design and specifications without notice AmericanStandardInc 6200TroupHighway Tyler TX75707 Formoreinformationcontact yourlocaldealer distributor ...

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