Alto Industrial Aluminium Towers, Assembly Instructions Manual

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5 RUNG
BASE
FRAME
(2015)
HORIZONTAL BRACE
1.8m (2040)
2.7m (2041)
TOE BOARD
1.8m (2065)
2.7m (2067)
4 RUNG
MAIN
FRAME
(2016)
DIAGONAL
BRACE
2.7m (2041)
3.3m (2042)
2 RUNG
LADDER FRAME
(2225)
LADDERSPAN
TRAP
PLATFORM
1.8m (2201)
2.7m (2202)
5 RUNG
LADDER FRAME
(2222)
STABILISERS
(2056) or (2057)
ADJUSTABLE
CASTORS
(2230)
Industrial Aluminium Towers
SINGLE WIDTH LADDERSPAN &
VERTICAL LADDER ERECTION MANUAL
TO BS-EN 1004-2004
Using the 3T (Through the Trap) Assembly method
Using 2 rung frames (Recommended) Using guardrail frames
C CO OM MP PO ON NE EN NT TS S::--
S SIIN NG GL LE E W WIID DT TH H L LA AD DD DE ER RS SP PA AN N
((1 1..8 8m m & & 2 2..7 7m m L LO ON NG G)) W WIIT TH H 5 5 R RU UN NG G
O OR R 4 4 R RU UN NG G S ST TA AR RT TE ER R FFR RA AM ME ES S
Distributed by:-
2 RUNG
FRAME
(2019)
PLATFORM HEIGHT METRIC
2.4 2.9 3.4 3.9 4.4 4.9 5.4 5.9 6.4 6.9 7.4 7.9
DESCRIPTION IMPERIAL 7’10” 9’6” 11’2” 12’10” 14’5” 16’0” 17’9” 19’4” 21’0” 22’8” 24’3” 25’11”
1.8 m x 0.8 m SPAN
CODE
8.4 8.9 9.4 9.9 10.4
27’7” 29’2” 30’10” 32’6” 34’9”
COMPONENT SCHEDULE
SINGLE WIDTH SPAN TOWERS WITH LADDER FRAMES TO BSEN 1004-2004 5 RUNG STARTER FRAMES
Using the 3T (Through the Trap) Assembly method
INTERNAL & EXTERNAL USE INTERNAL USE ONLY
2230 4 4 4 4 4 4 4 4 4 4 4 4
2065 1 1 1 1 1 1 1 1 1 1 1 1
2015 1 1 1 1 1 1 1 1 1 1 1 1
2222 1 1 1 1 1 1 1 1 1 1 1 1
2016 - - 1 - 1 1 2 1 2 2 3 2
2223 - - 1 - 1 1 2 1 2 2 3 2
2018 - 1 - 1 - 1 - 1 - 1 - 1
2224 - 1 - 1 - 1 - 1 - 1 - 1
2019 1 - - 1 1 - - 1 1 - - 1
2225 1 - - 1 1 - - 1 1 - - 1
2040 6 10 10 10 10 14 14 14 14 18 18 18
2041 3 2 3 2 4 3 4 3 5 4 5 4
2080 - 1 - 2 - 1 - 2 - 1 - 2
2201 1 2 2 2 2 3 3 3 3 4 4 4
2056 4 4 4 4 4 4 4 4 4 4 4 -
2057 - - - - - - - - - - - 4
126 159 164 169 174 207 212 219 224 255 260 273
1 1 1 2 2 2 2 3 3 3 3 3
150mm Adjustable Castor
1.8m SingleToeboard
0.8m 5 Rung Base Frame
0.8m 5 Rung Ladder Frame
0.8m 4 Rung Main Frame
0.8m 4 Rung Ladder Frame
0.8m 3 Rung Frame
0.8m 3 Rung Ladder Frame
0.8m 2 Rung Frame
0.8m 2 Rung Ladder Frame
1.8m Brace
*
2.7m Brace
1.8m 3 Rung Blue Brace
1.8m Ladder Span Trap Platform
Small Stabiliser (up to 7.4m)
Large Stabiliser (7.9 - 10.4m)
TOTAL SELF WEIGHT OF TOWER (KGS)
MAX. No. OF WORKING PLATFORMS
4 4 4 4 4
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
3 3 4 3 4
3 3 4 3 4
- 1 - 1 -
- 1 - 1 -
1 - - 1 1
1 - - 1 1
18 22 22 22 22
6 5 6 5 7
- 1 - 2 -
4 5 5 5 5
- - - - -
4 4 4 4 4
283 317 322 328 334
4 4 4 4 5
COMPONENT SCHEDULE
SINGLE WIDTH SPAN TOWERS WITH LADDER FRAMES TO BSEN 1004-2004 4 RUNG STARTER FRAMES
Using the 3T (Through the Trap) Assembly method
THE ABOVE SCHEDULE INCLUDES FOR:
(i) 1 WORKING LEVEL WITH LADDERSPAN TRAP PLATFORM, TOEBOARDS AND DOUBLE HANDRAILS AT 0.5m AND 1m
(ii) A LADDERSPAN TRAP PLATFORM & HANDRAILS. AS A REST PLATFORM EVERY 2m.
TO CONVERT A REST PLATFORM TO A WORKING PLATFORM ADD A SINGLE TOEBOARD
MAXIMUM WORKING LOAD ON A 0.61m WIDE x 1.8m LONG PLATFORM IS 2kN/m 2 WHICH IS 212kgs.
MAXIMUM WORKING LOAD ON A 0.61m WIDE x 2.7m LONG PLATFORM IS 2kN/m 2 WHICH IS 324kgs.
MAXIMUM LOAD ON THE TOWER (INCLUDING THE SELF WEIGHT OF THE TOWER) SHOULD NOT EXCEED 2500kgs
ON TOWERS NOT USING 2 RUNG FRAMES.
ON TOWERS USING 2 RUNG FRAMES, MAXIMUM LOAD ON TOWER IS 1500kg (1.5 TONNE) UNLESS ADDITIONAL SHORT BRACES
HAVE BEEN ADDED (REFER TO SUPPLIER FOR MORE INFORMATION)
MAXIMUM HORIZONTAL FORCE WHEN USING HAND TOOLS ETC. SHOULD NOT EXCEED 30kgs.
STABILISERS MUST BE FITTED.
THE ABOVE SCHEDULE INCLUDES FOR:
(i) 1 WORKING LEVEL WITH LADDERSPAN TRAP PLATFORM, TOEBOARDS AND DOUBLE HANDRAILS AT 0.5m AND 1m
(ii) A LADDERSPAN TRAP PLATFORM & HANDRAILS. AS A REST PLATFORM EVERY 2m.
TO CONVERT A REST PLATFORM TO A WORKING PLATFORM ADD A SINGLE TOEBOARD
MAXIMUM WORKING LOAD ON A 0.61m WIDE x 1.8m LONG PLATFORM IS 2kN/m 2 WHICH IS 212kgs.
MAXIMUM WORKING LOAD ON A 0.61m WIDE x 2.7m LONG PLATFORM IS 2kN/m 2 WHICH IS 324kgs.
MAXIMUM LOAD ON THE TOWER (INCLUDING THE SELF WEIGHT OF THE TOWER) SHOULD NOT EXCEED 2500kgs
ON TOWERS NOT USING 2 RUNG FRAMES.
ON TOWERS USING 2 RUNG FRAMES, MAXIMUM LOAD ON TOWER IS 1500kg (1.5 TONNE) UNLESS ADDITIONAL SHORT BRACES
HAVE BEEN ADDED (REFER TO SUPPLIER FOR MORE INFORMATION)
MAXIMUM HORIZONTAL FORCE WHEN USING HAND TOOLS ETC. SHOULD NOT EXCEED 30kgs.
STABILISERS MUST BE FITTED.
SWLS 3T 07/07
2.7 m x 0.8 m SPAN
CODE
2230 4 4 4 4 4 4 4 4 4 4 4 4
2067 1 1 1 1 1 1 1 1 1 1 1 1
2015 1 1 1 1 1 1 1 1 1 1 1 1
2222 1 1 1 1 1 1 1 1 1 1 1 1
2016 - - 1 - 1 1 2 1 2 2 3 2
2223 - - 1 - 1 1 2 1 2 2 3 2
2018 - 1 - 1 - 1 - 1 - 1 - 1
2224 - 1 - 1 - 1 - 1 - 1 - 1
2019 1 - - 1 1 - - 1 1 - - 1
2225 1 - - 1 1 - - 1 1 - - 1
2041 6 10 10 10 10 14 14 14 14 19 19 19
2042 3 2 3 2 4 3 4 3 5 4 5 4
2083 - 1 - 2 - 1 - 2 - 1 - 2
2202 1 2 2 2 2 3 3 3 3 4 4 4
2056 4 4 4 4 4 4 4 4 4 4 4 -
2057 - - - - - - - - - - - 4
142 181 187 193 198 237 242 249 253 293 300 314
1 1 1 2 2 2 2 3 3 3 3 3
150mm Adjustable Castor
2.7m SingleToeboard
0.8m 5 Rung Base Frame
0.8m 5 Rung Ladder Frame
0.8m 4 Rung Main Frame
0.8m 4 Rung Ladder Frame
0.8m 3 Rung Frame
0.8m 3 Rung Ladder Frame
0.8m 2 Rung Frame
0.8m 2 Rung Ladder Frame
2.7m Brace
3.3m Brace
2.7m 3 Rung Black Brace
2.7m Ladder Span Trap Platform
Small Stabiliser (up to 7.4m)
Large Stabiliser (7.9 - 10.4m)
TOTAL SELF WEIGHT OF TOWER (KGS)
MAX. No. OF WORKING PLATFORMS
4 4 4 4 4
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
3 3 4 3 4
3 3 4 3 4
- 1 - 1 -
- 1 - 1 -
1 - - 1 1
1 - - 1 1
19 22 22 22 22
6 5 6 5 7
- 1 - 2 -
4 5 5 5 5
- - - - -
4 4 4 4 4
319 368 373 380 385
4 4 4 4 5
PLATFORM HEIGHT METRIC
2.2 2.7 3.2 3.7 4.2 4.7 5.2 5.7 6.2 6.7 7.2 7.7
DESCRIPTION IMPERIAL 7’3” 8’10” 10’6” 12’2” 13’9” 15’5” 17’1” 18’8” 20’4” 22’0” 23’7” 25’3”
1.8 m x 0.8 m SPAN
CODE
8.2 8.7 9.2 9.7 10.2
26’11” 28’7” 30’2” 31’10” 33’6”
INTERNAL & EXTERNAL USE INTERNAL USE ONLY
2230 4 4 4 4 4 4 4 4 4 4 4 4
4 4 4 4 4 4 4 4 4 4 4 4
2065 1 1 1 1 1 1 1 1 1 1 1 1
2016 1 1 2 1 2 2 3 2 3 3 4 3
2223 1 1 2 1 2 2 3 2 3 3 4 3
2018 - 1 - 1 - 1 - 1 - 1 - 1
2224 - 1 - 1 - 1 - 1 - 1 - 1
2019 1 - - 1 1 - - 1 1 - - 1
2225 1 - - 1 1 - - 1 1 - - 1
2040 6 10 10 10 10 14 14 14 14 18 18 18
2041 - - 1 - 2 1 2 1 3 2 3 2
2080 3 3 2 4 2 3 2 4 2 3 2 4
2201 1 2 2 2 2 3 3 3 3 4 4 4
2056 4 4 4 4 4 4 4 4 4 4 4 -
2057 - - - - - - - - - - - 4
122 155 160 166 171 203 209 215 220 251 257 270
1 1 1 2 2 2 2 3 3 3 3 3
150mm Castor
Adjustable Leg
1.8m SingleToeboard
0.8m 4 Rung Main Frame
0.8m 4 Rung Ladder Frame
0.8m 3 Rung Frame
0.8m 3 Rung Ladder Frame
0.8m 2 Rung Frame
0.8 2 Rung Ladder Frame
1.8m Brace
2.7m Brace
1.8m 3 Rung Blue Brace
1.8m Ladder Span Trap Platform
Small Stabiliser (up to 7.4m)
Large Stabiliser (7.9 - 10.4m)
TOTAL SELF WEIGHT OF TOWER (KGS)
MAX. No. OF WORKING PLATFORMS
4 4 4 4 4
4 4 4 4 4
1 1 1 1 1
4 4 5 4 5
4 4 5 4 5
- 1 - 1 -
- 1 - 1 -
1 - - 1 1
1 - - 1 1
18 22 22 22 22
4 3 4 3 5
2 3 2 4 2
4 5 5 5 5
- - - - -
4 4 4 4 4
275 314 319 325 330
4 4 4 4 5
PLATFORM HEIGHT METRIC
2.2 2.7 3.2 3.7 4.2 4.7 5.2 5.7 6.2 6.7 7.2 7.7
DESCRIPTION IMPERIAL
7’3” 8’10” 10’6” 12’2” 13’9” 15’5” 17’1” 18’8” 20’4” 22’0” 23’7” 25’3”
2.7 m x 0.8 m SPAN
CODE
8.2 8.7 9.2 9.7 10.2
26’11” 28’7” 30’2” 31’10” 33’6”
2230 4 4 4 4 4 4 4 4 4 4 4 4
2067 1 1 1 1 1 1 1 1 1 1 1 1
2016 1 1 2 1 2 2 3 2 3 3 4 3
2223 1 1 2 1 2 2 3 2 3 3 4 3
2018 - 1 - 1 - 1 - 1 - 1 - 1
2224 - 1 - 1 - 1 - 1 - 1 - 1
2019 1 - - 1 1 - - 1 1 - - 1
2225 1 - - 1 1 - - 1 1 - - 1
2041 6 10 10 10 10 14 14 14 14 18 18 18
2042 - - 1 - 2 1 2 1 3 2 3 2
2083 3 3 2 4 2 3 2 4 2 3 2 4
2202 1 2 2 2 2 3 3 3 3 4 4 4
2056 4 4 4 4 4 4 4 4 4 4 4 -
2057 - - - - - - - - - - - 4
139 181 186 193 198 240 245 251 257 292 304 317
1 1 1 2 2 2 2 3 3 3 3 3
150mm Adjustable Castor
2.7m SingleToeboard
0.8m 4 Rung Main Frame
0.8m 4 Rung Ladder Frame
0.8m 3 Rung Frame
0.8m 3 Rung Ladder Frame
0.8m 2 Rung Frame
0.8 2 Rung Ladder Frame
2.7m Brace
3.3m Brace
2.7m 3 Rung Black Brace
2.7m Ladder Span Trap Platform
Small Stabiliser (up to 7.4m)
Large Stabiliser (7.9 - 10.4m)
TOTAL SELF WEIGHT OF TOWER (KGS)
MAX. No. OF WORKING PLATFORMS
4 4 4 4 4
1 1 1 1 1
4 4 5 4 5
4 4 5 4 5
- 1 - 1 -
- 1 - 1 -
1 - - 1 1
1 - - 1 1
18 22 22 22 22
4 3 4 3 5
2 3 2 4 2
4 5 5 5 5
- - - - -
4 4 4 4 4
322 375 380 387 393
4 4 4 4 5
*
or 2 Guardrail frames Code: 2017 (but see illustration 14, page 3, before use)
*
or 2 Guardrail frames Code: 2017 (but see illustration 14, page 3, before use)
{
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*
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{
*
{
{
*
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*
5 RUNG
BASE
FRAME
(2015)
HORIZONTAL BRACE
1.8m (2040)
2.7m (2041)
GR.FRAME
(2017)
TOE BOARD
1.8m (2065)
2.7m (2067)
4 RUNG
MAIN FRAME
(2016)
DIAGONAL
BRACE
2.7m (2041)
3.3m (2042)
4 RUNG
LADDER
FRAME
(2223)
LADDERSPAN
TRAP
PLATFORM
1.8m (2201)
2.7m (2202)
5 RUNG
LADDER
FRAME
(2222)
STABILISERS
(2056) or (2057)
ADJUSTABLE
CASTORS
(2230)
R RE
EV
VI
IS
SE
ED
D
E ED
DI
IT
TI
IO
ON
N3
3
Single RevEd3 New Logo 11/5/09 14:58 Page 1