Alpha ESS SMILE-B3 Installation & Operation Manual Download

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Installation & Op eration Manual

Energy Storage System (ESS)

SMILE-B3 (AU)

Summary of Contents for SMILE-B3

Page 1: ...V08 Installation Operation Manual Energy Storage System ESS SMILE B3 AU ...

Page 2: ......

Page 3: ...d Tel 86 0 513 806 868 91 E mail info alpha ess com Website www alpha ess com Add Jiu Hua Road 888 High Tech Industrial Development Zone Nantong City 226300 Jiangsu Province Australia Alpha ESS Australia Pty Ltd Tel 61 1300 968 933 E mail australia alpha ess com Website www alpha ess com au Add Suite 1 Level 1 530 Botany Road Alexandria NSW Italy Alpha ESS Italy S r l Tel 39 0 599 239 50 E mail in...

Page 4: ... of this manual is owned by Alpha ESS Co Ltd hereinafter referred to as AlphaESS and all rights are reserved Please keep the manual properly and operate strictly according to all safety and operation instructions in this manual Do not operate the system before reading the manual Version Information Version Date Contents V08 08072020 Only suitable in Australia and New Zealand ...

Page 5: ...allation 13 2 4 1 Installation Site and Environment 13 2 4 2 Installation Tools 14 2 4 3 SMILE B3 Installation 15 2 4 4 Battery Expansion 20 2 4 5 Electricity Meter Wiring 28 3 Operation 35 3 1 Switch on 35 3 2 Switch off 35 3 3 Emergency Procedure 35 3 3 1 Emergency Handling Plan 35 3 3 2 Hazards 36 3 3 3 Fire 36 4 Maintenance 37 5 WiFi Module Configuration 37 6 System Registration 41 6 1 System ...

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Page 7: ...plus renewable energy onto the battery and discharge battery to supply power to local loads when renewable energy is not enough SMILE B3 is equipped with 3 buttons friendly human machine interaction system More importantly SMILE B3 is stable safe and reliable The standard schematic is as shown in Figure 1 1 Figure 1 1 SMILE B3 System with PV NOTE For the AC coupled system with PV if only installin...

Page 8: ...ure or humidity exceeding the permitted range Ø Please do not use wet hands to touch the system Ø Do not place heavy objects on the top of the system Ø Do not damage the system using sharp objects Ø Do not install or operate the system in the inflammable and explosive environment or high humidity environment Ø Do not install explosive gas and the battery pack in the area that containing highly fla...

Page 9: ...Energy Introduction Risk of injury by hoisting or falling system Inverters and batteries are heavy and can cause personal injury if the inverter or battery is improperly lifted or dropped during transport or when attached or removed from walls Lifting and transporting SMILE B3 is conducted by more than 1 person ...

Page 10: ...B3 1 x M4 12 screw 4 x Expansion screw 1 x Installing support 8 x White plug 2 x CT 100A 3000 1 1 x CT for DE version 1 x Battery user manual 1x Installation manual 1 x WiFi module optional Standard for AU version 2x Gum elastic ring 2x M25 Pipe joint AU version 1x 5m Net cable AU version Table 2 Parts List of Battery Expansion Accessory Package SMILE B3 Battery Expansion Accessories Optional Stan...

Page 11: ...tion 1 x Installing positioner 2 x Stand holder 2 x M6 10 2 2 System Appearance Figure 2 1 SMILE B3 Exterior View Table 3 SMILE B3 System LED Display LED Status Description normal Normally on Normal system operation Single flicker system standby or self inspection off out of order fault off fault free Normally on out of order ...

Page 12: ...nstruction SOC 5 5 SOC 25 25 SOC 50 50 SOC 75 75 SOC 95 SOC 95 LED Outer Ring Light Flicker Status Standby green light flickers for 1s Work green light flickers for 10s Table 5 SMILE B3 WIFI Yilian Display LED Status Description Red Normally on normally communicate with EMS Off not connected to EMS Green Flickers once in 30s not connected to router Flickers 3 times in 30s not connected to server N...

Page 13: ...___________________________________________ Alpha ESS Co Ltd Page 11 of 61 Your Smart Energy Installation Figure 2 2 SMILE B3 Front View Figure 2 3 SMILE B3 Left View Note COM1 COM2 COM3 can be passed through by two net cables ...

Page 14: ...vant requirements Fail to observe local safety regulations Transportation damage including paint scratches caused by friction in packaging during transportation Once the container package is unloaded and the damage is confirmed claims shall be put forward directly to the transport or insurance company Fail to comply with any all user manuals installation guide and maintenance rules Improperness or...

Page 15: ...space to open Sufficient room for maintenance Figure 2 5 Limit the Distance to an Adjacent Object 2 4 1 Installation Site and Environment The following sites are not allowed installation a wall cavities b on roofs not specifically deemed suitable c areas of access egress d under stairways e under access walkways f sites where the freezing point is reached like garages carports or other places g si...

Page 16: ...ect the rules from a to e if system will be installed at other country rather than AUS and NZL 2 4 2 Installation Tools The following tools are required to install the equipment Wire Cutter Cable clamp Screw Driver Set T20 double offset ring spanner Percussion Drilling NOTE Use properly insulated tools to prevent accidental electric shock or short circuits If insulated tools are not available cove...

Page 17: ...p 1 Take out SMILE B3 from the packaging box as shown in Figure 2 6 Figure 2 7 Remove SMILE B3 Upper Cover Plate Step 2 Use the T20 double offset ring spanner to unscrew the screws as shown in Figure 2 7 Note the internal 63A and the external 80A breaker must be in off position to prevent short circuit In any case the first step after unpacking is to keep the breaker of 63A and 80A in off position...

Page 18: ...re two methods to position the holes then install and place the stand Firstly insert the expansion pipe into the drilled hole Then pass the tapping screw through the spacer and tighten it with the cross screwdriver as shown in Figure 2 8 Figure 2 9 Casing Fixation Step 4 install the casing of SMILE B3 hold the two arrow positions of B3 and install the B3 box to the stand as shown in Figure 2 9 Fig...

Page 19: ...nect Backup and Grid wire harness as shown in Figure 2 11 Note in Australia the neutral of backup and grid circuit should be externally connected on the neutral bar Note in some places like AUS and NZL the corrugated pipes will be needed Please remove the original gum elastic rings and the connectors of Backup and Grid port waterproof contact and then replace them with the M25 pipe joints and the ...

Page 20: ...ge 18 of 61 Your Smart Energy Installation Figure 2 12 CT Wire Harness Wiring Step 7 Complete for installing CT as shown in Figure 2 12 Note CT communication wires can be connected directly through the gum elastic ring of the M25 waterproof contact no need to make the on site network line ...

Page 21: ...tep 8 Connect the ethernet communication cable as shown inFigure 2 13 It won t be needed if using WiFi module Note The ethernet communication cable can be connected wiring directly through the gum elastic ring of the M25 waterproof contact no need to make the on site network cable The maximum outer diameter of the network cable does not exceed 14mm Figure 2 14 Install WiFi Module ...

Page 22: ... section 2 4 4 directly Step 9 before re covering the upper cover plate please turn on the internal 63A switch Figure 2 15 Re cover the Upper Cover Plate Step 10 the wiring is completed please re cover the B3 upper cover plate use the T20 double offset ring spanner to tightly lock the upper cover screw The suggested torque is 2 8 N m 10 Then install the white plug as shown in Figure 2 15 2 4 4 Bat...

Page 23: ...r on the bottom as shown in Figure 2 17 Figure 2 18 Taking out the battery Step 3 Open the battery package Pull off the buckle located in the middle of the bottom Pull the top two guide rods to remove the front panel as shown in Figure 2 18 NOTE The box must be placed in the direction of the label and only remove the packaging in upwards direction Removing the packaging in other directions is wron...

Page 24: ...Step 4 Unscrew the four screws on the bottom of M4856 P Place the battery stand bracket near the position limiter Figure 2 20 Placing battery bracket Step5 Drill the holes of the battery holder Insert the expansion pipe into the drilled hole Then pass the tapping screw through the spacer and tighten it with the cross screwdriver Figure 2 21 Removing the position limiter ...

Page 25: ...tioner is not removed SMILE B3 can be not removed separately in the future Figure 2 22 Installing the battery bracket Step 7 Install the two battery brackets as the above directions Figure 2 23 Fixing the battery stand bracket Step 8 Place the battery into the battery stand bracket and fix it with four screws which have been unscrewed in Step 4 Figure 2 24 Fixing the battery ...

Page 26: ... tube and pass the expansion screw through the gasket and lock with a screwdriver NOTE If the drill is not long enough you can mark the hole positions before drilling Figure 2 25 Removing the maintenance cover Step 10 Remove the maintenance cover before wiring Figure 2 26 Wiring positive power cable Step 11 Pass the red positive power cable through the two BAT waterproof rings And fix it on the co...

Page 27: ... cable Step 12 pass the black negative power cable through the two BAT waterproof rings And fix it on the copper bars inside the battery and inverter Figure 2 28 Communication cable wiring Step 13 Pass the communication cable through the COM waterproof ring of BAT and BMS waterproof ring of INV And insert it into the corresponding port anyone of the two RJ45 ports ...

Page 28: ...tch off the DIP2 in SMILE B3 and switch on the DIP2 in M4856 P If there are more than two batteries to be connected please refer to DIP switch configuration table as below Battery Position DIP 1 DIP 2 DIP 3 DIP 4 DIP Switch Non bottom battery incl B3 bat OFF OFF OFF OFF Bottom battery OFF ON OFF OFF Bottom battery is the battery farthest from the inverter 63A DC Breaker DIP Switch of B3 DIP Switch...

Page 29: ...stallation Step 15 Switch on the 63A DC breaker of SMILE B3 and M4856 P fix the maintenance cover of the battery and recover the front panel Step 16 Switch on the 80A DC breaker Then re cover the B3 upper cover plate use the T20 double offset ring spanner to tightly lock the upper cover screw and insert the 8 white plugs ...

Page 30: ...ADL 3000 or ACR10R CT 100A 1 3000 ADL 3000 Three phase electricity meter with or without CT ACR10R Three phase CT electricity meter with CT Table 6 CT meter ratio and accuracy table Model CT ratio Accuracy ADL3000 N CT 300A 5A CT 60 0 6 kWh ADL3000 N CT 400A 5A CT 80 0 8 kWh ADL3000 N CT 400A 1A CT 400 4 0 kWh ACR10R 100A CT 100 1 0 kWh ACR10R 120A CT 120 1 2 kWh 2 4 5 1 CT The CTs connection is a...

Page 31: ...____ Alpha ESS Co Ltd Page 29 of 61 Your Smart Energy Installation 2 4 5 2 Electricity Meter ADL 3000 if optional ADL 3000 connection without CT without Meterplug Figure 2 31 ADL 3000 connection without CT without meterplug Note terminal 7 8 connecting RJ 45 PIN 3 6 ...

Page 32: ... Alpha ESS Co Ltd Page 30 of 61 Your Smart Energy Installation ADL 3000 connection without CT with Meterplug Figure 2 32 ADL 3000 connection without CT with meterplug ADL 3000 connection with CT without Meterplug Figure 2 33 ADL 3000 Connection with CT without meterplug ...

Page 33: ...of 61 Your Smart Energy Installation ADL 3000 Connection with CT and Meterplug Figure 2 34 ADL 3000 Connection with CT and meterplug Note In AC system the both two meters addresses should be set please refer to 2 4 5 5 1 2 4 5 3 Electricity meter ACR10R if optional Figure 2 35 ACR10R Connection ...

Page 34: ...ion is released in SMILE B3 EMS firmware version V1 00 33 or above In AC system and the mixed installation of CT and meter situation the meter address should be also set in the meter please refer to 2 4 5 5 1 ADL3000 and 2 4 5 5 2 ACR10R 2 4 5 5 Meter setting 2 4 5 5 1 ADL3000 Step 1 The initial interface of the meter normal working interface is as shown below Step 2 Click the SET button to enter ...

Page 35: ...SET button to enter the following interface Step 9 Click the SET button again to enter the save interface Step 10 Click the Enter button to enter the following interface press the up and down arrow keys and set no to YES to save the configuration Step 11 Click the Enter button and the setting ends 2 4 5 5 2 ACR10R Step 1 This is the initial interface of the meter click the Set button Step 2 Click ...

Page 36: ...e setting interface Step 4 In the setting interface select Comm option enter the communication setting interface Step 5 Set the communication address and communication baud rate in the communication setting interface When the meter is used as the Grid meter DC AC Hybrid system the address is set to 005 When it is used as the PV meter AC Hybrid system the address is set to 006 The baud rate is set ...

Page 37: ... until the battery LED lights Step 4 Turn on the 80A battery switch of B3 system Step 5 If backup load is applied turn on the external backup AC breaker if not then keep it off 3 2 Switch off Step 1 If backup load is applied turn off the external backup AC breaker Step 2 Turn off the 80A battery switch of B3 system Step 3 Press the button on the battery until the battery LED off Step 4 Turn off th...

Page 38: ...area thoroughly with soap and water and seek medical attention Ingestion Induce vomiting and seek medical attention 3 3 3 Fire If a fire breaks out in the place where the battery pack is installed perform the following countermeasures Fire extinguishing media Respirator is not required during normal operations Use Novel 1230 FM 200 or dioxide extinguisher for battery fire Use an ABC fire extinguis...

Page 39: ...minimum unplanned repair costs The maintenance could involve the following process 1 Full inspection 2 Cleaning and individual component visual examination 3 Check the historical operating data and check the performance of BESS With timely preventive maintenance reliability of BESS can be ensured and lifetime extended 5 WiFi Module Configuration Please install the WiFi module Download and install ...

Page 40: ...2 After that please check whether your mobile phone has connected to the system hotpot as shown in Figure 5 3 Figure 5 3 Hardware Connection Step 3 if your mobile phone hasn t connected to the system hotpot please open the Wi Fi network list Please find the hotpot named after the product SN in WLAN list and connect to it If the Wi Fi module is Yilian as shown in Figure 5 7 please enter the passwor...

Page 41: ..._______________________________________ Alpha ESS Co Ltd Page 39 of 61 Your Smart Energy WiFi Module Configuration Figure 5 4 Open WiFi network list Figure 5 5 WLAN Password Figure 5 6 ZLG WiFi module Figure 5 7 Yilian WiFi module ...

Page 42: ...ext as shown in Figure 5 8 and Figure 5 9 Figure 5 8 WiFi Setting Figure 5 9 Configuration Success Step 5 set the basic parameters click submit button as shown in Figure 5 10 and Figure 5 11 shows the Power quality setting avaliable for special requirement for different state and utility Figure 5 10 Basic Parameter Setting Figure 5 11 Power quality Setting Country Code AS 4777 for Australia VDE fo...

Page 43: ...haven t yet registered need to click Register to visit the registration page Please refer to AlphaCloud Online Monitoring Webserver Installers User Manual which you can get from AlphaESS sales and get license number from relevant sales from Alpha ESS Log in to your installer account and choose Storage System Maintenance Install new system to register new system at Alpha ESS ...

Page 44: ...E B3 must be carried in the installer monitoring To do this follow the steps below Step 1 Please login in the installer account click the list of storage systems and enter the SN 6 1 1 Basic Information Step 2 After selecting the correct system enter System Setup interface Enter in the Basic Information and input below information Address Zip code Contact name E Mail address Currencies and Telepho...

Page 45: ... individually After that you must specify whether you have installed a CT or an electricity meter ADL3000 or ACR10R and in the case of electricity meters please further select with or without CT were connected 1 If a CT is installed select directly the point CT 2 If a meter is installed select the item meter a If a CT meter is installed select in addition to the second point CT and set the CT rati...

Page 46: ... 44 of 61 Your Smart Energy System Registration 6 1 4 Other Information Step 5 Finally select the Other Information submenu and set the following parameter ACDC mode it should be AC mode Time zone Data upload frequency SMILE B3 has second level data you can choose it as 10s data if you wish ...

Page 47: ...the normal monitoring In addition a part of our warranty is based on this connection to our webserver The data produced prior to registration can be synchronized to the webserver Please use the following steps Step 1 Open the portal www alphaess com Step 2 Please fill in Username Password and click Login if you have already registered If not please register by filling in the following web form Fig...

Page 48: ...ote User name cannot be changed anymore after creation Password 5 15 letters numbers characters More detailed information is available in the online monitoring Web server User manual which can be downloaded from AlphaESS homepage 8 Appendix 8 1 Safety Datasheet Issue Date 23 Dec 2018 Revision Date 23 Dec 2018 Version V01 SECTION 1 IDENTIFICATION Product Identifier Product Name Models Energy Storag...

Page 49: ... statements No signal word pictograms hazard or precautionary statements have been allocated according to GHS But there is other label for Transport of Dangerous Goods on package Other hazards This product is an equipment with Lithium Iron Phosphate Battery which is certified compliance under the UN Recommendations on Transport of Dangerous Goods Manual of Tests and Criteria Part III sub section 3...

Page 50: ...uorophosphate 21324 40 3 10 12 Copper Metal 7440 50 8 8 12 Carbon 7440 44 0 3 5 Aluminum Metal 7429 90 5 5 9 Polyester Resin 63148 65 2 3 5 Acrylonitrile butadiene styrene ABS 9003 56 9 1 3 Polyvinylidene Fluoride 24937 79 9 1 3 Polycarbonate 25037 45 0 1 3 Nickel 7440 02 0 0 1 SECTION 4 FIRST AID MEASURES Description of necessary first aid measures Eye Contact Rinse eyes with flowering water for ...

Page 51: ...shers are not effective when the battery pack is on fire Special hazards arising from chemical Contents react with water May explode if exposed to high temperatures due to pressure build up in battery casing Lithium may burn in a fire situation and may be ejected from the battery Damaged cells may evolve toxic and flammable vapours Specific protective equipment and precautions for firefighters Eva...

Page 52: ...tive Equipment PPE as detailed in SECTION 8 of this SDS Environmental precautions See SECTION 12 for additional Ecological Information Methods and materials for containment and cleaning up If spilt collect and reuse where possible If battery is broken or damaged absorb liquid with sand or similar Contain spillage then collect and place in suitable containers for disposal CAUTION Avoid exposure to ...

Page 53: ...y for leaks or spills Store within the recommended limit of 20 C to 45 C Do not expose to high temperature 55 C Since short circuit can cause burn hazard or safety vent to open do not store with metal jewelry metal covered tables or metal belt SECTION 8 EXPOSURE CONTROLS PERSONAL PROTECTION Exposure control measures This product presents no health hazards to the user when used according to label d...

Page 54: ...nt Not Determined Boiling range Not Determined Flash point Not Determined Evaporative rate Not Determined Flammability Not Determined Flammability explosive limits Not Determined Oxidizing properties Not Determined Viscosity Not Determined Relative density Not Determined Auto ignition Temperature Not Determined Solubility in Water Insoluble Partition coefficient n octanol water Not Determined Wate...

Page 55: ...lpha ESS Co Ltd Page 53 of 61 Your Smart Energy Appendix Surface area 1 35 m Degree of aggregation or agglomeration and dispersibility Not Determined Redox potential Not Determined Biodurability or biopersistence Not Determined Surface coating or chemistry Polyester Resin ...

Page 56: ...at and ignition sources Hazardous decomposition products May evolve hydrogen and lithium oxides when heated to decomposition SECTION 11 TOXICOLOGICAL INFORMATION Information on likely routes of exposure Acute toxicity Information available for the product No specific acute toxicity data exists for this product Batteries consist of a hermetically sealed metallic container containing a number of che...

Page 57: ...ame Oral LD50 Dermal LD50 Inhalation LC50 Carbon 7440 44 0 8000 mg kg rat Early onset symptoms and delayed health effect from exposure Please see SECTION 4 of this SDS for symptoms Numerical Measures of Toxicity Not determined SECTION 12 ECOLOGICAL INFORMATION Ecotoxicity The product is not classified as environmentally hazardous However this does not exclude the possibility that large or frequent...

Page 58: ...laws and regulations SECTION 14 TRANSPORT INFORMATION AlphaESS Product listed in Section 1 is designed to comply with standard international shipping regulations including the UN Recommendations on the Transport of Dangerous Good the IATA Dangerous Goods Regulations and the International Maritime Dangerous Goods Code LAND TRANSPORT ADG SEA TRANSPORT IMDG IMO AIR TRANSPORT IATA ICAO UN Number 3481 ...

Page 59: ...___ Alpha ESS Co Ltd Page 57 of 61 Your Smart Energy Appendix Environmental hazards for transport purposes No information provided Special precautions for user No information provided Additional information No information provided Hazchem or Emergency Action Code 4W ...

Page 60: ...teria is based on the Globally Harmonised System GHS of Classification and Labelling of Chemicals The classifications and phrases listed below are based on the Approved Criteria for Classifying Hazardous Substances NOHSC 1008 2004 Hazard codes None allocated Risk phrases None allocated Safety phrases None allocated Inventory listing s AUSTRALIA AICS Australian Inventory of Chemical Substances All ...

Page 61: ..._____________ Alpha ESS Co Ltd Page 59 of 61 Your Smart Energy Appendix Current Revision Date 23 Dec 2018 Prepared by Alpha ESS Australia PTY Ltd Suite 1 Level 1 530 Botany Road Alexandria NSW 2015 61 0 402 500 520 australia alpha ess com www alpha ess com ...

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