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ALLWEILER

a

1.

General

1.1

Application and range of utilization

The  eccentric  screw  pumps  are  self-priming,  rotary
positive-displacement  pumps  for  handling  and  dosing
low  to  high-viscosity,  neutral  or  aggressive,  pure  or
abrasive, gaseous liquids or liquids which tend to froth,
even with fibre and solids contents.

B

The  range  of  utilization  is  to  be  taken
from the order data sheet.

1.2

Performance data
The exact performance data applying to the pump are
to  be  taken  from  the  order  data  sheet  and  are  engra-
ved on the name plate.

1.3

Warranty

Our liability for shortcomings in the supply is laid down
in our delivery conditions. No liability will be undertaken
for  any  damages  caused  by  non-compliance  with  the
operating instructions and service conditions.
If  at  any  later  date  the  operating  conditions  happen  to
change  (e.g.  different  liquid  pumped,  speed,  viscosity,
temperature or pressure conditions), it must be checked
by  us  from  case  to  case  and  confirmed,  if  necessary,
whether the pump is suited for these purposes. In case
no  special  agreements  were  made,  pumps  supplied  by
us may, during the warranty period, be opened or varied
only  by  us  or  our  authorized  contractual  service  stati-
ons; otherwise, our liability for any defects will cease.

1.4

Testing

Prior to leaving our factory, all pumps are subjected to a
leakage and performance test. Only properly operating
pumps  leave  the  factory  achieving  the  performances
assured by us. Thus, compliance with the following ope-
rating instructions ensures proper operation.

2.

Safety

These  operating  instructions  contain  basic  hints  to  be
observed  in  case  of  installation,  operation  and  mainte-
nance. Therefore, prior to mounting and commissioning,
these operating instructions must by all means be read
by  the  fitter  as  well  as  the  pertinent  expert  person-
nel/customer and must always be available at the place
of installation of the machine/plant.
Not  only  are  the  general  safety  hints  listed  under  this
main item „Safety“ to be observed, but also the special
safety hints such as for private use added to the other
main items.

1

2.1

Marking of hints in the operating instructions

The  safety  hints  contained  in  these  operating  instruc-
tions which, in case of non-compliance, may cause dan-
ger to personnel, are particularly marked with the gene-
ral danger symbol

!

Safety sign

according to DIN 4844–W9

in case of warning against electric voltage with

$

Safety sign

according to DIN 4844–W8

For safety hints, non-compliance with which may cause
dangers to the machine and its functions, the word

B

is added.

Hints directly attached to the machine such as

– Directional marker
– Sign for fluid connections

must by all means be observed and maintained in com-
pletely legible condition.

2.2

Personnel qualification and personnel training

The  personnel  for  operation,  maintenance,  inspection
and  mounting  must  have  the  corresponding  qualifica-
tion for these operations. Range of liability, competence
and  the  supervision  of  the  personnel  must  be  exactly
controlled by the customer. If the personnel do not have
the  required  knowledge,  same  must  be  trained  and
instructed.  If  required,  this  may  be  effected  by  the
manufacturer/supplier  on  behalf  of  the  machine  cus-
tomer. In addition, it must be ensured by the customer
that the contents of the operating instructions are fully
understood by the personnel.

Operating and Maintenance Instructions
with Dismounting and Mounting Instructions

Eccentric Screw Pumps
Series SLTP, SETP, SNTP, SLTBP, SETBP, SNTBP

Operating data of pump according to order data sheet

Job No.:

Pump Ident No.:

Machine No.:

Pump Type:

Summary of Contents for SETBP Series

Page 1: ...ning these operating instructions must by all means be read by the fitter as well as the pertinent expert person nel customer and must always be available at the place of installation of the machine p...

Page 2: ...according to Section 1 General of the operating instructions The limit values given in the data sheet must by no means be exceeded 3 Transportation and intermediate storage 3 1 Packing The symbols app...

Page 3: ...Nominal diameters The nominal diameter of the suction line should be designed according to the nominal pump branch dia meter In case of considerable deviations please contact the factory 5 5 2 Suppor...

Page 4: ...nd properties of the flushing sealing liquid B Any liquid may be used as sealing flushing liquid in consideration of the corrosion resistance of all contacted parts and the consistency with the medium...

Page 5: ...fer to the Dismounting and Mounting Instructions 5 6 2 4 Dry run protection After start up it must be ensured that the flow of liquid on the suction side is never completely interrupted in order to pr...

Page 6: ...ioning of the stuffing box after re packing Prior to commissioning the stuffing box must be only slightly tightened During pump starting 50 to 200 drops in a minute are admissible as seepage quan tity...

Page 7: ...5 pieces 168 1 x 08 037 0400 100 2 58 42 x 8 400 1 200 1 200 2 100 1 5 pieces 211 8 x 10 037 100 2 73 53 x 10 720 1 380 1 380 2 550 1 200 1 5 pieces 208 4 x 10 052 0650 200 2 72 52 x 10 720 1 380 1 3...

Page 8: ...to commencing the dismounting the following operations must be performed Disconnect power supply cable from the motor Motor must not be capable of being started All shut off elements in the discharge...

Page 9: ...ical seal single acting Withdraw mechanical seal housing 214 with atmos phere side stationary seal ring of the mechanical seal 219 from the hollow shaft 125 Note Particularly see to it that the casing...

Page 10: ...e of models P02 P12 including flushing ring 208 and in case of models P03 P13 and P04 P14 including lantern ring 209 from the shaft sealing housing 204 In case of a model with shaft wear sleeve pull s...

Page 11: ...pplied as described below 1 Fill hollow spaces between the rolling bodies up to approx 30 to 50 with grease 2 Scrape off excessive grease most suitably with your fingers do not use any metallic object...

Page 12: ...eve and fill the space in the joint with Allweiler Spezialgelenk l Type B or l ET 15 10 ISO 460 of Tri bol Lubricants GmbH M nchengladbach Germany If used for foodstuffs with Allweiler Spezialgelenk l...

Page 13: ...2 5 Mounting the stator Prior to mounting coat stator 402 rotor 401 and O ring 517 with lubricant silicon oil Polydiol soft soap or the like B Do not use ordinary oil Mount stator 402 on the rotor 401...

Page 14: ...y only original spare parts delivered by us may be kept on stock and instal led In this connection we refer to the statements made under Section 2 7 above For spare parts replacement parts orders the...

Page 15: ...Series SLTP SETP SNTP SLTBP SETBP SNTBP ALLWEILER a 15 For the sectional drawings and parts list please refer to pages 16 19...

Page 16: ...seal drive side R 1 122 3 Lantern 1 123 3 Pin 1 125 3 Hollow shaft R 1 138 1 Grease quantity regulator 1 141 3 Lubricating paste 201 4 T head bolt 2 202 4 Self locking nut 2 Part No Denomination Qty...

Page 17: ...t R r 0 306 Clamping band R r 4 307 Coupling rod R r 1 308 Cover sleeve R r 2 Part No Denomination Qty 401 Rotor R r 1 402 Stator R r 1 502 12 Screw plug 1 503 12 Sealing ring 1 504 Discharge casing 1...

Page 18: ...3 however without shaft wear sleeve G18 and G19 Mechanical seal double acting non balanced direction independent with shaft wear sleeve G08 and G09 as G18 and G19 however without shaft wear sleeve 1 N...

Page 19: ...thread to DIN 13 Pipe thread to DIN 2999 Stuffing boxes P14 and P04 Mechanical seals G18 and G19 and G08 and G09 n standard direction of flow N possible direction of flow Stuffing boxes P13 and P03 M...

Page 20: ...n bodies in pump disas semble pump remove foreign bodies replace defective parts Stator and rotor worn disassemble pump replace defective parts Joint parts f g and or drive shaft and or shaft wear sle...

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