Cornelius UC-40 Installation And Service Manual Download | Manualshive

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REMOTE COOLING UNIT

UC-40 and UCC-40

Installation and Service Manual

Release Date: September 28, 2004

Publication Number: 710160089

Revision Date: N/A

Revision: N/A

Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.

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Summary of Contents for UC-40

Page 1: ...C 40 and UCC 40 Installation and Service Manual Release Date September 28 2004 Publication Number 710160089 Revision Date N A Revision N A Visit the IMI Cornelius web site at www cornelius com for all your Literature needs ...

Page 2: ...is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met in addition to the information contained in this manual To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact www cornelius com 800 238 3600 Trademarks and copyrights Aurora Cornelius Decade Hydro Boost Sitc...

Page 3: ...ccessible for isolation of the equipment The equipment must be earth grounded Use and ELCB earth leakage circuit breaker GFCI ground fault interrupt for electrical power protection Use an HVAC circuit breaker to the power outlet circuit supplying the dispenser Each module or accessory requires a 120 VAC 15 Amp 60 HZ grounded outlet If 230 VAC 50 60 HZ use a minimum of 10 Amp outlet for each module...

Page 4: ... DIMENSIONS See Illustration Below SHIPPING WEIGHT 135 lbs 61 4 kg OPERATING WEIGHT 241 lbs 109 5 kg ELECTRICAL RATING 115 VAC 60HZ 14 6 AMPS 220VAC 50 60HZ 7 3 AMPS Transformer Built In 24VAC Secondary REFRIGERATION 1 3 HP Lift Out Type Condenser Air Cooled Refrigerant R134a APPROVAL U L C S A N S F ...

Page 5: ... electrical ratings shown on the dispenser nameplate amperage and voltage is recommended for satisfactory operation WATER SUPPLY DRAINAGE A water supply having a 1 2 O D 12 7mm copper water tube minimum is required with a minimum 20 PSIG 1 4 bar line pressure A shut off valve within three feet 1 meter of the unit is recommended A suitable water filter is recommended to ensure top quality drinks A ...

Page 6: ...lets are 1 4 6 4mm barb fittings and are located at the front wall mid height of the dispenser Each syrup inlet in labeled with the valve number that it services If the syrup in lines need replacement or extension a 265 I D 6 7 mm I D polytube is recommended Avoid using soft or easily collapsible tubing on the syrup in lines Only stainless steel or plastic barb or compression type fittings should ...

Page 7: ...on of the valve For diet type syrup the tank pressures should be set at from 3 to 8 psi 21 to 56 bar or as recommended by the syrup supplier Additional pressure may be necessary depending on the distance from the syrup tank to the unit 14 Mount the water filter assembly if used and water regulator in a convenient location 15 Connect water inlet line to water regulator set at 30 to 40 psig 2 1 to 2...

Page 8: ...inutes to melt ice bank If ice remains repeat Steps 2 and 3 until all ice is melted Failure to melt all ice may cause the dispenser to freeze up after the new ice bank control is installed 4 Remove two screws from dispenser top and remove top 5 Remove old ice bank control 6 Install new ice bank control by pushing probe down into the 3 4 tube until it stops on the bottom of the tube Secure probe wi...

Page 9: ...ter Bath Maintenance It will be necessary to periodically check and correct the water level of the water bath The frequency of filling will depend on the environment within which the dispenser is operating and consequently the degree of evaporation of water Noisy operation and or reduced cooling capacity can be caused by insufficient water in the water bath The condenser coil will require periodic...

Page 10: ...n flush the cleaning solution from the lines with clean water by connecting a pressurized figal with clean water Pressurized and flush the valves by pulsing the valve for 15 cycles and then flushing three 3 minutes as described in the previous paragraph Continue pulsing and flushing until testing with phenolphthalein shows the rinse water is free of residual detergent 5 Sanitize each valve product...

Page 11: ... drip tray and position the tube to drain into the drain pan 2 After the ice has melted remove the deck 3 Thoroughly clean around all the coils and between all crevasses with a brush and cleaning solution to remove all algae and foreign matter Dry the water bath 4 Clean the condenser with a vacuum cleaner or a soft bristle brush 5 Clean compressor agitator motor and fan assembly with a cloth wipin...

Page 12: ...NG The L L C with timer will give no protection against the initial startup of a new carbonator pump with no water being present at the pump A new pump which has never pumped water is considered dry and will suffer damage in a matter of 2 to 3 minutes FEATURES 220v 50z and 115v 60z models are available 3 minute and 7 minute models are available Designed to control and protect a 1 2hp maximum pump ...

Page 13: ...Installation and Service Manual 2004 IMI Cornelius Inc 11 Publication Number 710160089 WIRING DIAGRAM 60439011 230V 50HZ 60439010 115V 60HZ 60439013 230V 50Z 60439012 115V 60Z ...

Page 14: ...Installation and Service Manual Publication Number 710160089 12 2004 IMI Cornelius Inc FLUIDS GAS DIAGRAM ...

Page 15: ...Installation and Service Manual 2004 IMI Cornelius Inc 13 Publication Number 710160089 WIRING DIAGRAM UCC 40 WIRING DIAGRAM ...

Page 16: ...Installation and Service Manual Publication Number 710160089 14 2004 IMI Cornelius Inc UCC 40 PARTS EXPLODED DIAGRAM ...

Page 17: ...7 Overload 1 3hp 220v 60 hz 119 803 262 17 23 0419 Lid Gray 119 165 007 18 26 0061 Bulb Holder 112 544 675 Temperature Control 23 0064 Bracket Bulb Holder 119 791 097 19 26 0058 Blade Agitator 115 790 001 20 40 0252 Pin Cotter S S 106 140 000 21 40 0262 Plug Cap 113 035 000 31699012 22 23 0130 Bracket Line 119 185 707 23 55 0033 Bushing 119 426 875 34065 24 23 0208 Basket Product Coil 119 192 001 ...

Page 18: ...934 000 70 55 0276 Pump Brass 125 GPH 110 872 000 71 26 0421 Electrode Assembly 19 119 915 019 72 40 0116 Elbow S S 1 4B X 1 4 Swivel Nut 112 708 000 77040100 73 40 0016 Clamp 105 039 000 48114003 74 65 0003 Tube Braid 115 115 000 174478000 75 40 0409 Washer 1 4 Flare 104 053 000 30359 76 26 0038 Back Check Single 113 139 000 65259001 77 40 0065 Connector S S 1 4B X 1 4B 100 826 000 77040200 78 40...

Page 19: ...IMI Cornelius Inc www cornelius com ...

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