All-Power APG3008 Owner'S Manual Download | Manualshive

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Summary of Contents for APG3008

Page 1: ...3500WATT GENERATOR ...

Page 2: ...Operation 23 Inspection Cleaning and Maintenance 27 Compliance 29 Limited Warranty 30 WARNING READAND UNDERSTAND ALL SAFETYPRECAUTIONS IN THISMANUALBEFOREOPERATING FAILURETOCOMPLYWITH INSTRUCTIONS IN THISMANUALCOULDRESULTIN PERSONAL INJURY PROPERTY DAMAGE AND OR VOIDINGOF YOUR WARRANTY ALL POWERAMERICAWILLNOTBELIABLEFORANY DAMAGEBECAUSE OF FAILURETOFOLLOWTHESEINSTRUCTIONS 2 ...

Page 3: ...R DEATHIFINSTRUCTIONS ARE NOTFOLLOWED CA UTION CAUTIONS INDICA TEA POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOL L0 WED Note Notes give helpful information WARNING IMPROPEROPERATION OR MAINTENANCE OF THIS PRODUCTCOULDRESULTIN SERIOUSINJURYANDPROPERTY DAMAGE READAND UNDERSTAND ALL WARNINGS ANDOPERATING INSTRUCTIONS BEFOREUSINGTHISEQUIPMENT WHENUSINGAIR TOOLS BASICSAFETYPRECAUTIONS SHO...

Page 4: ...Attempting to start the I _d t engine without oil will ruin the engine and void the warranty Work in well ventilated area Keep cigarettes flames or sparks away from the work area or where gasoline is stored WARNING GASOLINEIS EXTREMEL YFLAMMABLE ANDIS EXPLOSIVEUNDERCERTAINCONDITIONS KEEPOUTOF REACHOF CHILDREN Gasoline fuel and fumes are flammable and potentially explosive Use proper fuel storage a...

Page 5: ...sting or hot engine shutdown If this occurs open exhaust system drain plugs if equipped and allow the gases to dissipate before attempting to restart the generator Use only engine manufacturer recommended fuel and oil Hot Components WARNING ENGINEANDEXHAUSTSYSTEMPARTSBECOMEVERY HOTANDREMAINHOTFORSOMETIMEAFTER THEENGINEIS RUN WEARINSULATED GLOVESOR WAft UNTILTHEENGINEAND EXHAUST SYSTEMHAVECOOLEDBEF...

Page 6: ...d plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body...

Page 7: ...he electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean and dry Replace any wiring where the insulation is cracked cut abraded or otherwise degraded Replace terminals that are worn discolored or corroded Keep terminals clean and tight Insulate all connec...

Page 8: ...rn it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced GeneratorUseandCare Make sure the power switch is in its OFF position and disconnect the spark plug wire before making any adjustment changing accessories or storing the generator Such preventive safety measures reduce the risk of starting the generator accidentally Store idle generators...

Page 9: ...LUREOF THEPACEMAKER Installation Ensure installationmeets all applicable safety and local and national electrical codes Have installation performed by a qualified licensed electrician and building contractor All electrical work includingthe earth ground connection should be completed by a licensed electrician Any separate fuel storage or generator supply facility must be built or installed in full...

Page 10: ...e generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the weight of the generator and all contents tools etc Install sound and weather proofing only when it is not raining or snowing to avoid trapping moisture within the generator s area Mechanical Always make sure the ...

Page 11: ...safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and geenerator maintenance Chemicals Avoid contact with hot fuel oil exhaust fumes and hot solid surfaces Avoid body contact with fuels oils and lubricants used in the generator If swallowed seek medical treatment immediat...

Page 12: ...cord not included is used make sure to use only UL approved cords having the correct gauge and length according to the following table Nameplate Amps full load Cord Lengths 0 50 50 100 100 150 150 200 0 5 16 16 12 12 5 1 8 16 14 10 8 1 12 14 12 12 1 15 12 10 15 20 10 10 12 ...

Page 13: ... VAC 3 prong grounded DC electrical Current output 12VDC 10A Gasoline engine Horsepower 6 5 Type 4 cycle OHV air cooled recoil start Displacement 196cc Oil capacity 0 63 quart 0 6 liter EPA approved yes Fuel Type unleaded gasoline Capacity 3 96 gallons 15 liters Running time 7 8 hours approx Fuel gauge included Weight Approximate weight 112 Ibs 13 ...

Page 14: ...ator GeneralPartsListing This list is provided for reference purposes only All repairs and part replacement should be performed by a qualified technician Some parts may not be available as single replacements 14 ...

Page 15: ...6 Outlet 2 24 Connection 1 Board 7 DC Terminal 2 25 Nut M5 4 8 Ground 1 26 Stator 1 Connector 9 DC Fuse 1 27 Rotor 1 10 Pilot Light 1 28 Cooling Fan 1 11 Shock Absorber 4 29 Insulation Board 1 12 Shock Absorber 4 30 Fuel Tank 1 Foot 13 Lock Washer Nut 4 31 Fuel Filter 1 14 Stator Cover 1 32 Seal Ring 1 15 Alternator Back 1 33 Fuel Tank cap 1 Cover 16 Capacitor 1 34 Fuel Gauge 1 17 Bolt M5x16 4 35 ...

Page 16: ...3 5KWGenerator GeneralPartsListing cont d Item Qty Item Qty 37 Spacer 4 41 Frame 1 38 Rub Washer 4 42 Switch Box Cover 1 39 Bushing 4 43 Engine 1 40 Fuel Valve 1 44 Spark Arrestor 1 16 ...

Page 17: ...ual EnginePartsListing may not be available as individual re This list is provided for reference purposes only All repairs and part replacement should be performed by a qualified technician Some parts lacements 17 ...

Page 18: ... 17 Bolt M6 4 Cover 5 Lock Nut 2 18 Air Cleaner Cover 1 6 Adjusting Screw 2 19 Air Cleaner 1 Element 7 Rocker Arm 3 20 Air Cleaner 1 Separator 8 Rocker Arm Bolt 2 21 Choke Lever 1 9 Valve Push Rod 1 22 Carburetor 1 Guiding Board Packing 10 Valve Push Rod 2 23 Stud Bolt M6 109 2 11 Cylinder Head 1 24 Intake Valve 1 12 Carburetor 1 25 Exhaust Valve 1 Shield 13 Carburetor 1 26 Cylinder Head 1 Packing...

Page 19: ...p 32 Valve Stem 2 47 Friction Plate 1 Protector Screw 33 Cylinder Head 1 48 Cover 1 Cover Packing 34 Governor Spring 1 49 Starter Pulley 1 35 Bolt 1 50 Cooling Fan 1 36 High Tension 1 51 Flywheel 1 Line Magneto 37 Ignition Coil 1 52 Cylinder Block 1 38 Nut Special 1 53 Speed Control 1 14mm Lever 39 Starter Ratchet 2 54 Governor Arm 1 Spring 40 Start Rope 1 55 Governor Spring 1 41 Start Handle 1 56...

Page 20: ... 62 Bolt M6 2 74 Connecting Rod 2 Bolt 63 Crankshaft 1 75 Connecting Rod 1 Cap 64 Crankshaft Gear 1 76 Connecting Rod 1 65 Oil Dipstick 2 77 Piston 1 66 Oil Dipstick Seal 2 78 Compression 1 Ring Ring l 67 Gear Casing 1 79 Compression 1 Ring II 68 Bolt M8x35 6 80 Oil Scraper Ring 1 69 Gear Case 2 81 Piston Pin 1 Packing 70 Bearing 2 82 Piston Pin Circlip 2 20 ...

Page 21: ...CONNECTHOISTLINESTOTHEFRAME 41 OF THE GENERATOR GeneralLocation Make sure to locate and install the generator outdoors where cooling air is readily available Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes trees or snow drifts Locating it in the path of heavy winds or snowdrifts may require the placement of a barrier for protection In normal ...

Page 22: ...ch the frame to the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding Note It is recommended that only a trained and licensed electrician perform this procedure Connect a 6 AWG grounding wire not included from the ground connector 8 on the generator to a grounding rod not included that has been driven at least 24 inches deep into the earth The grounding rod must be an ...

Page 23: ...HE UPPER MARKED LINE ON THE DIPSTICK THEN SCREW THE DIPSTICK BACK INTO THE OIL FILL HOLE Before Starting the Generator Check that the engine power switch is in its OFF position see diagram on next page Before the first use remove the fuel tank cap and fill the fuel tank with unleaded gasoline Wen fueling be sure tha the fuel strainer is in place Replace the fuel tank cap Thereafter check the engin...

Page 24: ... to about 1 8 clearance Turn the engine power switch 2 to its ON position Hold the start handle 41A loosely and pull it slowly several times to allow the gasoline to flow into the engine s carburetor Then hold the start handle firmly and pull the rope hard and fast Pull the rope all the way out using two hands if necessary If necessary pull the rope several times until the engine starts Allow the ...

Page 25: ... power cords of 110 120 volt AC powered tools and equipment into the 110 120 volt AC dual outlets See Figure G 3 4 5 Note The Generator features an AC Non Fuse Circuit Breaker 5 to protect the AC circuit in case of an overload Should an overload occur the Breaker will trip to its OFF position causing the Generator to automatically shut down In this case refer to Step 1 above in this section Then r...

Page 26: ...lt DC tool or equipment turn the 110 120 volt AC circuit breaker to its OFF position See Figure D 4 Start and run the engine as described above 5 When finished using the generator turn the engine power switch 2 to its OFF position Turn the fuel valve to its OFF position 6 Disconnect the electrical powered tools power cord from the generator s DC terminals See Figure H 7 After the engine and genera...

Page 27: ...cal before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with the oil hill hole and or fill the fuel tank Before each use remove all debris with a soft brush rag or vacuum Lubricate all moving parts using a premium quality lightweight machine oil Every 20 hours of use drain...

Page 28: ...r 2 Remove the spark arrestor 3 Use a wire brush to remove carbon deposits from spark arrestor screen If the generator has been running the muffler will be very hot Allow it to cool before proceeding The spark arrestor must be serviced every 100 hours to maintain its efficiency 4 Reinstall spark arrestor ARRESTOR 28 ...

Page 29: ...odel year stated on this certificate This certificate of conformity does not cover small non road engines imported prior to the effective date of the certificate This certificate of conformity is conditional upon compliance of said manufacturer with the averaging banking and trading provisions of 40 CFR Part 90 Subpart C both during and after model year production Failure to comply with these prov...

Page 30: ...siness hours at the service center location and the availability of replacement parts All decisions of All Power America with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER initial User To process a warranty claim on this product DO NOT return item to...

Page 31: ...s Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use Merchandise sold by All Power America which has been manut actured by and identified as the product of another company such as gasoline engines The product manuthcturer s warranty if any will apply ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR ...

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