All-Power APC4302 Owner'S Manual Download

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APC4302

Owner’s Manual

1/3HP 3 Gallon Digital

Air Compressor

www.allpoweramerica.com

HAVE QUESTIONS OR NEED SERVICE

DO NOT RETURN TO STORE!

888-896-6881

Summary of Contents for APC4302

Page 1: ...TM APC4302 Owner s Manual 1 3HP 3 Gallon Digital Air Compressor www allpoweramerica com HAVE QUESTIONS OR NEED SERVICE DO NOT RETURN TO STORE 888 896 6881 ...

Page 2: ...pressor 15 Precautions 15 Basic Air Compressor Components 16 Assembling the Air Compressor 16 Compressor Controls 17 Electrical Power Requirements 18 Breaking In The Pump 20 Operating Instructions 20 Maintenance 22 23 27 28 Glossary Terms Limited Warranty 2 Air Compressor Troubleshooting ...

Page 3: ...o connecting and using compressor thoroughly inspect each air tool for damage Check entire tool assembly for any signs of damage or corrosion Check all assembly screws bolts nuts and fasteners confirm that they are secure Confirm that all fittings bits and hardware are in good condition Confirm that tool settings are correct prior to connection and usage Warning Read And Understand All Safety Prec...

Page 4: ... AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT WHEN USING AIR TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERSONAL INJURY WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE ...

Page 5: ...e tank Drain the condensed water from the tank after each use to reduce rusting If a leak is detected in the tank replace the tank immediately Do not weld drill or modify the air tank of this compressor Welding or modifications on the air compressor tank can severely impair tank strength and cause an extremely hazardous condition Welding or modifying the tank in any manner will void the warranty C...

Page 6: ... attachments can be become loose or break and fly apart propelling particles at the operator and others in the work area How to prevent it Always wear ANSI approved Z87 1 safety glasses with side shields Never leave operating tool unattended Disconnect air hose when tool is not in use For additional protection use an approved face shield in addition to safety glasses Make sure that any attachments...

Page 7: ...ools or accessories could cause an explosion resulting in serious injury How to prevent it Never operate tools near flammable substances such as gasoline cleaning solvents etc Work in a clean well ventilated area free of combustible materials Never use oxygen carbon dioxide or other bottled gases as a power source for air tools Use compressed air regulated to maximum pressure at or below the rated...

Page 8: ... and cut off tools generate dust and abrasive materials which can be harmful to human lungs and respiratory system Some materials such as adhesives and tar contain chemicals whose vapors could cause respiratory damage Read all instructions to be sure that your respirator mask will protect you Always work in a clean dry well ventilated area Never directly inhale compressed air produced by a compres...

Page 9: ... by accident during maintenance or tool changes Air tools can cause the work piece to move upon contact leading to injury Loss of control of the tool can lead to injury and or injury to others Poor quality improper or damaged tools such as grinding wheels chisels sockets drills nailers staples etc can fly apart during operation propelling particles throughout the work area causing serious injury F...

Page 10: ... wrenches before turning the tool on DO NOT use inflator nozzles for duster applications Remove air hose to lubricate or add grinding attachments sanding discs drills etc Never carry the tool by the hose Avoid unintentional starting Repair servicing should be done only by an authorized service representative Never operate tool while under the influence of drugs or alcohol Don t overreach Keep prop...

Page 11: ...h specific tools Maintain the tool with care Keep a cutting tool sharp and clean A properly maintained tool with sharp cutting edges reduces the risk of binding and is easier to control Check for misalignment of binding or moving parts breakage of parts and any other condition that affects the tool s operation If damaged have the tool serviced before using Use of an accessory not intended for use ...

Page 12: ...s coming in contact with hidden electrical wiring could cause electrocution or death How to prevent it Never attach electrical wiring with energized tools Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Thoroughly investigate the work piece for possible hidden wiring before performing w...

Page 13: ...can become entangled in hair clothing jewelry and other loose objects resulting in injury How to prevent it Never wear loose fitting clothes or apparel that contain loose straps ties etc which could become entangled in moving parts Remove any jewelry watches identifications necklaces etc which might become caught by the tool Keep hands away from moving parts Tie up or cover long hair ...

Page 14: ...e capable of causing serious injury The pump and manifold generate high temperatures How to prevent it Keep the working part of the tool away from hands and body Do not touch the pump manifold or transfer tube while the pump is running Allow them to cool before handling or servicing Keep children away from the compressor at all times ...

Page 15: ...age and puncture Inspect them weekly for weak or worn spots and replace if necessary To reduce the risk of electric shock do not expose to rain Store indoors Never operate the compressor if the power cord or plug are damaged Take the equipment to nearest authorized service center and a specialist technician will replace it Warning THE POWER CORD ON THIS PRODUCT CONTAINS LEAD A CHEMICAL KNOWN TO TH...

Page 16: ... discharges it into the tank The tank see C stores the compressed air The pressure switch located internally shuts down the motor and relieves air pressure in the pump and transfer tube when the air pressure in the tank reaches the kick out pressure As compressed air is used and the pressure level in the tank drops to the kick in pressure the pressure the pressure switch restarts the motor automat...

Page 17: ...tomatically to prevent over pressurization To operate manually pull the ring on the valve to relieve air pressure in the tank Tank Pressure Gauge This gauge measures the pressure level of the air stored in the tank It is not adjustable by the operator and does not indicate line pressure Air Pressure Regulator This air pressure regulator enables you to adjust line pressure to the tool you are using...

Page 18: ...ces are on the same circuit the compressor may fail to start Low voltage or an overloaded circuit can result in sluggish starting that causes the motor overload protection system circuit breaker to trip especially in cold conditions Note A circuit breaker is recommended If the air compressor is connected to a circuit protected by a fuse use dual element time delay fuses Buss Fusetron type 1 only N...

Page 19: ...ING WIRE Extension Cord Use the chart on the right for the proper extension cord length Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug of the product Make sure your extension cord is in good condition An undersized cord will cause a drop in line voltage as well as a loss of power and overheating The smaller the guage number the ...

Page 20: ... position 6 Close the petcock Turn in the clockwise direction 7 Push the power switch to the ON position The compressor will start and fill the tank to the kick out pressure and stop Note As compressed air is used the pressure switch will restart the motor automatically Note During the initial break in cycle there will be a slight electrical smell as the motor brushes seat This is normal for unive...

Page 21: ...RESSURE OF THE TOOL OR ACCESSORY BEING USED 5 Adjust the regulator to the working pressure of the tool never exceed 90 PSI Shut down 1 Turn the power switch to the OFF position 2 Unplug the power cord 3 Reduce pressure in the tank thorough the outlet hose You can also pull the relief valve ring and keep it open in the tank WARNING ESCAPING AIR AND MOISTURE CAN PROPEL DEBRIS THAT MAY CAUSE EYE INJU...

Page 22: ...nections are right A small leak in any of the hoses or pipe connections will substantially reduce the performance of your air compressor If you suspect a leak spray a small amount of soapy water with spray bottle If bubbles appear repair or replace the faulty component Do not over tighten any connections Storage Before storing the compressor for a prolonged period use an air blow gun to clean all ...

Page 23: ...not large enough for job Check air requirement of accessory If it is higher than CFM and pressure by compressor you need a larger compressor Most accessories are rated at 25 of actual CFM while running continuously Restricted check valve Remove and clean or replace Hole in air hose Check and replace if necessary Tank leaks Replace tank WARNING IMMEDIATELY REPLACE TANK DO NOT ATTEMPT TO REPAIR Blow...

Page 24: ...some applications Compressor not large enough If pressure drops too low adjust regulator while accessory is used Check air requirement of accessory it may be higher than CFM pressure supplied by compressor Most accessories are rated at 25 of actual CFM while running continuously Circuit breaker trips fuse blows too often Low voltage consult electrician Excessive wire length Furnish adequate power ...

Page 25: ...dequate power Defective pressure switch bleeder valve Replace pressure switch bleeder valve Pressure relief valve opens Tank pressure exceeded normal operating pressure Replace pressure switch Pressure switch stuck Replace pressure switch Motor will not run Tank pressure exceeds present pressure switch limit Motor will start automatically when tank pressure drops below kick in pressure tank Motor ...

Page 26: ...ons from circuit Operate compressor on a dedicated circuit Check valve stuck open Remove and clean or replace Pressure bleeder valve on pressure switch has not unloaded head pressure Bleed line by moving pressure switch lever to OFF position before restarting If bleeder valve does not open Replace bleeder valve Wrong wire gauge in extension cord Check for proper gauge and extension cord length Pai...

Page 27: ...ure point that stops the compressor from increasing the pressure in the tank above a certain level Well ventilated A means of providing fresh air in exchange for dangerous exhaust or vapors ASME American Society of Mechanical Engineers Indicates that the components are manufactured tested and inspected for the exclusive use of the air compressor CSA Canadian Standards Association Indicates that th...

Page 28: ...wer with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER Initial User To process a warranty claim on this product DO NOT return item to the retailer The product must be evaluated by an Authorized Warranty Service Center For the location of the nearest ...

Page 29: ...allation and start up costs Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use Merchandise sold by All Power which has been manufactured by and identified as the product of another company such as gasoline engines The product manufacturer s warranty if any will apply ANY INCIDENTAL INDIRECT OR CONSEQUENTIA...

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