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REV 2 10122022

REV 2 10122022

USER MANUAL

G6

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Summary of Contents for G6

Page 1: ...REV 2 10122022 USER MANUAL G6 ...

Page 2: ...TS Safety Precautions Technical Data Machine Components Operating Instructions Quick Start User Screens Machine Run Modes Recommended Maintenance Factory Machine Settings Error Codes Maintenance Service Accessories 2 ...

Page 3: ...y electrical part of the machine In case of an emergency _______________ During the installation and set up the machine should be off and the power should be disconnected Before doing any work on the machine the machine should be turned off disconnected and completely cooled down 3 ...

Page 4: ...Technical Data 4 ...

Page 5: ...e Components C Key A On Off switch B Connector for optional foot switch or photo eye C USB Connector D Main Screen E Clamp Lever F Nozzle G Film Roller H Guide Roller I Power Cord Connector A D 5 E F G H B I ...

Page 6: ...he clamp clockwise to lock down film 5 Pull the film through Rotate clamp clockwise 7 Plug the machine in and turn it on with the On Off switch Plug in optional accessories photo eye or foot switch as indicated Main screen 1 Using a Philips screwdriver position the roller in the back screw hole Place the film on the roll holder If you are using printed film make sure the printed information is fac...

Page 7: ... Screen The SETTINGS SCREEN allows you to customize your job to meet your film characteristics and operational need Press SPEED to select run speed FILM to indicate the specs of the film being used MODE to select various run options FINE TUNE to adjust to motor speed fan speed and temperature BACK to return to the Main Screen Settings Screen SPEED SCREEN Choose the appropriate setting Pillows on D...

Page 8: ... film thickness Once film settings are complete you will be returned to the main screen Press the Green Button to Start your job For assistance and questions contact Customer Service 8 a m to 5 pm EST at 800 926 3700 After hours leave a message 8 After selecting film type you will be brought to the Film Width Screen PILLOW 8 Wide 10 Wide 12 Wide BUBBLE 12 Wide 15 Wide If Bubble Width is selected Y...

Page 9: ...word Screen Enter the Password 2244 to access the setup menu Back button takes you to the Main Screen Settings Screen Speed button selects the run speed for the machine Film button selects the film being used Mode button selects the operation mode for the machine Fine Tune button accesses the settings for the selected speed and film type Back button takes you to the Main Screen 9 ...

Page 10: ...n the Fine Tune menu Pillow on Demand preset is 40 per minute Bubble on Demand preset is 25 per minute 10 FILM WIDTH SCREEN Choose the appropriate film width If Pillow Width is selected You will be prompted to select the Pillow Perforation Width Film Width Screen PILLOW 8 Wide 10 Wide 12 Wide BUBBLE 12 Wide 15 Wide If Bubble Width is selected You will be prompted to select the Film Thickness BUBBL...

Page 11: ...n this button is pressed you can select the number of air pillows you want to dispense in the count run mode 11 FILM THICKNESS SCREEN Choose the appropriate film thickness Film Thickness Screen 0 75 mil 0 80 mil 1 00 mil 1 20 mil 1 80 mil FILM PERFORATION WIDTH Choose the appropriate distance between perforations Pillow Film Only Bubble Film Perforation Width Screen 8 WIDE PILLOW 4 Perforation 5 P...

Page 12: ...les is the number of times the machine has started and stopped running Settings navigates you to the photo eye delay and accessories screen Accessories gives the choice to use a photo eye or foot switch Photo eye delay let you fine tune the delay of the Photo eye operation Reset changes the fine tune setting to the factory setting for a given speed and film choice Reset All changes all the fine tu...

Page 13: ...e main menu is pressed the machine runs until the red button is pressed Count Run Mode How to Enter the Mode Select the Count button in the modes menu and if connected disconnect the photo eye or the foot switch How the Machine Runs When the green button on the main menu is pressed the machine runs until either the red button is pressed or the user defined number of pillows have been dispensed fro...

Page 14: ...determined number of air pillows For example pressing the green 20 button dispenses 20 air pillows Foot Switch Continuous Run Mode How to Enter the Mode Select the Continuous button in the modes menu and connect the foot switch to the back of the machine How the Machine Runs When the foot switch is pressed or the green button in the main menu is pressed the machine runs until the foot switch or th...

Page 15: ...ed If the air pillow is removed the machine runs again until the photo eye sees another air pillow When the red button in the main menu is pressed the machine is stopped Foot Switch Count Run Mode How to Enter the Mode Select the Count button in the modes menu and connect the foot switch to the back of the machine How the Machine Runs When the foot switch or the green button is pressed the machine...

Page 16: ...n a film seal temperature is automatically selected These setting can be adjusted in the Fine Tune menu 16 Pillow Film Film Thickness 0 75 mil 0 8 mil 1 mil 1 2 mil 1 8 mil Fast 260 260 275 330 340 Normal 256 256 260 290 300 Slow 240 240 252 270 286 Bubble Film Film Thickness 0 75 mil 0 8 mil 1 mil 1 2 mil 1 8 mil Fast 288 Normal 284 Slow 272 ...

Page 17: ...e setting can be adjusted in the Fine Tune menu 17 Blower Speed Film Width 4 5 6 8 10 12 14 8 23 33 33 41 63 Fast 10 25 40 57 65 91 12 28 65 95 8 16 19 19 24 32 Normal 10 19 25 35 43 56 12 22 42 60 8 14 17 9 9 11 Slow 10 15 11 14 17 24 12 19 17 25 Film Perforation Width Pillow Blower Speed Film Width 12 Fast 12 190 15 200 Normal 12 180 15 200 Slow 12 170 15 180 Film Perforation Width Bubble ...

Page 18: ... lower heater block cover 4 Remove the two covers from the machine 5 Raise the upper heater block by moving the clamp lever C into the up position 6 Pull the rear belt guide roller D forward and pull off the old belts 7 Put the new belts on by putting the belt on the front roller E first and then onto the back roller D with the roller pulled forward 8 Attach the upper lower side covers 18 A B C D ...

Page 19: ... blower hose and remove the screw C 5 Note the orientation of the blade before removal and make sure to align the new blade in the same manner that the old blade was removed 6 When installing new blade make sure front of blade is seated below the outer surface of the nozzle Failure to perform this may result in the film not cutting and cause clogs in the machine 7 Reinstall covers and test machine...

Page 20: ...ires are visible B 5 Remove two 2mm socket head screws C from upper heater block and remove wires from terminals The upper block is now free for removal 6 Once the upper block is removed the lower block can now be removed To remove the lower block simply lift from below the lower block until it is free from the locating posts D 7 Turn the lower block upside down to remove the 2mm socket head screw...

Page 21: ...Better Packages Service for assistance Once the problem has been fixed turn the machine off and then on Over temperature condition has been detected Check temperature sensor and heater block Check for signs of over temperature burnt belts etc If signs of burnt belts are present Call POLYAIR Customer Service for assistance If no sign of burnt belt is present replace Upper Heater Block Temperature r...

Page 22: ...Service 22 ...

Page 23: ...Accessories 23 ...

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