Agria 6100 comfort Operating Instructions Manual Download

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Operating Instructions
for agria

Cleanstar Sweeper

Type 6100 Compact 80 cm
Type 6100 Comfort 100 cm

with Reverse Gear
and Variator

Before commissioning the machine, read operating
instructions and observe warnings and safety instructions.

Operating Instructions No. 998 752-D

09.05

OutdoorPowerEquipment

Summary of Contents for 6100 comfort

Page 1: ...fort 100 cm with Reverse Gear and Variator Before commissioning the machine read operating instructions and observe warnings and safety instructions Operating Instructions No 998 752 D 09 05 OutdoorPowerEquipment OutdoorPowerEquipment OutdoorPowerEquipment OutdoorPowerEquipment OutdoorPowerEquipment ...

Page 2: ...ype Engine No Date of Purchase For name plate refer to p3 fig A For engine type and number refer to p46 fig C 7 Please state these data when order ing spare parts to avoid wrong deliv eries Only use original agria spare parts Specifications figures and dimen sions stated in these instructions are not binding No claims can be derived from them We reserve the right for improvements without changing ...

Page 3: ...Cleanstar Sweeper 3 Figure A Designation of Parts Figure B 25 ...

Page 4: ...r for brush drive 6 Speed control lever 7 Rod that pivots the implement 8 Height adjustment crank 9 V belt cover 10 Notched plate to lock the rod 11 Main guard 12 Coupling pin for implement attachment 13 Extension guard 14 Rotary brushes 15 Worm gear wheel drive 16 Wheel dog 17 Drive wheel 18 V belt housing cover rear 19 V belt housing 20 Engine base plate 21 Knob screw for handlebars height adjus...

Page 5: ...ing Height Adjustment 23 Brush Speed 24 25 Implements 26 4 Commissioning and Operation Commissioning the Machine 27 Starting the Engine 28 Shutting off the Engine 29 Sweeping 30 Snow Clearance 30 5 Maintenance Machine 31 Checking and Adjusting Clutch Play 31 Drive Wheels 32 Sweeper 32 Engine 33 Air Filter 34 Fuel System 35 Spark Plug 36 Air Cooling System 36 Governor 37 Exhaust System 37 Speed Con...

Page 6: ...thly on conven tional unleaded regular and super grade petrol Do not add oil to petrol If for environmental reasons you use unleaded petrol make sure the fuel is drained completely when shutting down the engine for more than 30 days This is to prevent resin residue from deposit ing in the carburetor fuel filter and tank Or add a fuel stabilizer to the fuel For further instructions see Engine Prese...

Page 7: ...s to the desired working height see instructions on page 20 l Attach cables and electric lines with clips 28 to the handlebars 2 Fitting the belt cover l Remove R clip 26 l Remove the crank 8 l Remove the spacer 29 l Attach the belt cover and lock it by fit ting the spacer 29 crank 8 and R clip 26 3 Attaching the rod l Attach the rod 7 with bolt 30 and two R clips 31 4 Mounting extension guards Co...

Page 8: ...must be adhered to as well as all other generally accepted rules gov erning operational safety occupational health and road traffic regulations For drives on public roads the national traffic code applies Accordingly check the sweeper for road and operational safety each time you take up operation Only persons familiar with the sweeper and instructed on the hazards of opera tion are allowed to use...

Page 9: ...hine Riding on the machine during operation or in transport is not permitted Riding on the machine during operation is not permitted Implements and their weight affect the driving steering braking and tip over characteristics of the sweeper There fore ensure steering and braking func tions are sufficient Match operating speed to conditions Do not change settings of governor High engine speed incre...

Page 10: ...gainst unauthorized use If sweeper is equipped with igni tion key remove the key For all other versions remove spark plug connector Implements Only mount implements with the engine and the implement drive switched off Always use appropriate tools and wear gloves when changing implements and parts thereof For mounting and dismounting imple ments bring stands into proper position and ensure stabilit...

Page 11: ...ore the sweeper in rooms with open heating Never park the sweeper in closed rooms with fuel left in tank Fuel vapours are hazardous Engine Fuel and Oil Never let the engine run in closed rooms Extreme danger of intoxication Be careful when dealing with fuel Great danger of fire Never refill fuel close to open fire inflammable sparks or hot engine parts Do not refill fuel in closed rooms Do not smo...

Page 12: ...roperly and secured against rolling off Any repairs are to be carried out by trained mechanics only and with the appropriate tools Regularly check tyre air pressure Excessive pressure may cause bursts Use appropriate tyre air pressure when mounting weights or implements Electrical System and Battery Persons having a pacemaker must not touch live parts of ignition system when the engine is running ...

Page 13: ...d wheel drive brush drive Compact version The rotary brushes are adjustable to one of two available speeds 130 rpm or 230 rpm Comfort version Friction clutch for reversing Brush speed is adjusted steplessly via a variator from 100 rpm to 200 rpm Always use original agriaV belts see wear parts list on page 42 Transmission Wheel drive worm gear Brush drive bevel gear Ground speeds Forward travel 2 8...

Page 14: ...alve lash engine cold Intake 0 15 0 04 mm Outlet 0 20 0 04 mm Starter Recoil starter Fuel tank capacity 1 1 l Fuel Conventional petrol Octane number min 85 RON refer to fuel recommendations in this manual Air filter Dry element filter Carburetor Float carburetor Throttle valve type Mixture control screw opened by approx 1 turn in base setting Top no load speed 3250 rpm Idling speed 1550 1850 rpm E...

Page 15: ...Valve lash engine cold Intake 0 15 0 04 mm Outlet 0 20 0 04 mm Starter Recoil starter Fuel tank capacity 1 1 l Fuel Conventional petrol Octane number min 85 RON refer to fuel recommendations in this manual Air filter Dry element filter Carburetor Float carburetor Throttle valve type Mixture control screw opened by approx 1 turn in base setting Top no load speed 3250 rpm Idling speed 1550 1850 rpm ...

Page 16: ...sid erably affects its longevity This ap plies especially for no load operation Any overspeed have the engine roar can result in immediate damage Cooling System The engine is fan cooled Therefore keep the grille on the recoil starter and the cooling fins on the cylinder clean and free from sucked in plant trash Idling Speed Always ensure that idling speed is ad justed correctly At low speeds and w...

Page 17: ...e WDo not tie down the safety circuit lever I The safety circuit lever also serves as engine safety circuit in an emergency Upon release the lever will automatically go to STOP position Clutch Wheel drive and brush drive engage ment is via a V belt clutch To engage the clutch depress the wheel drive clutch lever A 4 and the brush drive clutch lever A 5 Upon release the clutch levers will automatic...

Page 18: ... and to inter rupt work Lock the lever with pawl B 1 and move the brush drive lever B 5 to position 0 l Operating position Press the safety circuit lever B 3 down to start opera tion WDo not tie down the safety circuit lever I The safety circuit lever also serves as engine safety circuit in an emergency Upon release the lever will automatically go to STOP position Clutch Wheel drive and brush driv...

Page 19: ... is possible to lock the clutch lever in position 0 with pawl B 1 W During slope operation al ways turn machine towards the slope The levers are factory set to a play of 1 2 mm to prevent the clutch from slip ping during work Check the clutch play after the first op erating hour and readjust the play if nec essary see maintenance instructions Brush drive The brushes are driven by aV belt clutch an...

Page 20: ... Elements 3 Handlebars Handlebars Height Adjustment l Unscrew the knob screws 21 on both sides until the notches are exposed l Adjust the handlebars 24 to the desired height and notch them into the proper position l Re tighten both knob screws 21 ...

Page 21: ...ted to engage disen gage the wheels independently of the gearbox Pushing the Machine Disengage the dogs to push the ma chine when the engine is shut off Turning Aid Engage the dog on one wheel only for easier turning Engaging the Wheel Dogs l Align the dog pins 2 with the appro priate holes 3 on the drive wheels l Turn the pins on their ends 1 by 90 degrees until the ends mesh into the slot Turn e...

Page 22: ...rage fixture with the rotary brush through the drive shaft from the left insert groove on rotary brushes into cam of the drive plate slide right rotary brush onto anchorage fixture insert groove on rotary brushes into cam of the drive plate Screw on and tighten he xagonal nut To remove the brushes re verse the above order 3 Devices and Operating Elements 3 3 3 1 Right rotary brush 2 Left rotary br...

Page 23: ...urn the crank 8 to adjust the wheel height l Reduce the sweeping height only if absolutely necessary to the height of X to ensure clean sweeping and long service life of the brushes Dirt powder snow x 2 3mm Wet snow x max 8 mm Side Adjustment The brush can be angled to the right or left to sweep the rubbish or snow to one side l Fold the rod 7 forward until the notches are exposed l Pivot the rod ...

Page 24: ...ng Select a fast speed for snow sweeping W Always shut off the engine and remove the spark plug connector to change the V belt l Remove the R clip 26 l Remove the crank 8 l Remove the belt cover 9 and spacer 29 l Change the V belt 27 to the right pulley and re route it around the idler pulleys see illustration l Reverse the above order to attach the cover spacer crank and R clip W Do not operate t...

Page 25: ...sted via a variator Always engage the brush drive before you adjust sweeping speed Adjustment Select a slow speed for dust sweeping Turn the dial 25 in counter clockwise direction Select a fast speed for snow sweeping Turn the dial 25 in clockwise direction I To adjust the speed from slow to fast give the dial a maximum turn of 6 full turns ...

Page 26: ...rds by pulling on its handle to the rear or on its frame from the front the swept up material will now drop from the collector Alternatively l Remove the collector upwards from its coupling pins and carry it to the dump area for emptying 4 Snow Dozer Assembly l When attaching the snow dozer for the first time fit the stop 32 to the lower front of the main guard using the rod attachment bolts The s...

Page 27: ...vel l Remove the oil fill plug C 4 l Clean the oil dip stick with a clean rag insert it again but do not screw it in l Remove the dip stick and read the oil level If necessary fill engine oil up to the level mark max Ensure the oil fill plug is tightly screwed into the filler neck during engine opera tion l Check whether sufficient fuel is filled into the tank Do not fill the fuel tank to the poin...

Page 28: ...her l Move the speed control lever to 1 3 position Compact Version l Leave the wheel drive engagement lever A 4 in position 0 start position Comfort Version l Pull the clutch lever B 2 and lock it with pawl B 1 start position l Leave the brush drive engagement lever A 4 in position 0 start position l Pull the starting rope on handle C 2 until you feel the starter clutch engage Then pull hard and f...

Page 29: ...ng speed for approximately 1 2 minute l Move the speed control lever com pletely to the STOP position W For shutting off the engine do not set the control lever to the CHOKE position risk of fire l Close the fuel tap I The speed control lever also serves as engine shut off le ver When necessary move the speed control lever to STOP to stop the en gine 630 sec ...

Page 30: ...drive B 2 unlock the pawl B 1 release it slowly the sweeper moves off in forward direction After sweeping disengage both drives and shut off the engine The same applies for blockages W Shut off the engine and dis connect the spark plug con nector if cleaning is necessary dur ing operation Check the immediate surroundings for foreign objects and for children and ani mals in particular Careful Dirt ...

Page 31: ...d l Replace the V belts when they are worn Only use original agria V belts Checking and Adjusting Clutch Play Wheel and Brush Drive Compact Version l The clutches must be disengaged i e wheel and brush drive must come to a stop when the levers A 4 or A 5 are released and in top position l When the lever is pushed down the drive must be engaged and the V belts must not slip If necessary adjust the ...

Page 32: ... seen from above to obtain full traction Wheel Shaft Apply bio lubricating grease to the wheel shaft around the hub each time the ma chine was cleaned with a pressure washer or at least once per year Sweeper l Check the anchorage fixture for tight fit before each operation and at inter vals of 8 operating hours l Check the rotary brushes for wear at least after every 25 hours and replace them in g...

Page 33: ...time after 5 operating hours after that after every 50 operat ing hours or annually whatever comes first Under high loads or at high tem peratures change the oil already after 25 operating hours l Remove drain and filler plug C 4 l To drain the oil pivot the handlebars upwards Tilt the ma chine backwards and to the left Then drain the oil into a suitable container fig M We recommend to drain the f...

Page 34: ...nism 2 fold down the filter cover 1 and remove it l Remove the paper element 3 l Tap the element against a smooth surface or blow compressed air against the inside of the filter Never brush the filter because this would press the dirt into the fibres l Replace the filter element if it is ex tremely dirty l Inspect the filter element carefully for holes or other damage and replace it if necessary l...

Page 35: ...Serviceç l Clean the fuel strainer at 100 hour intervals To do this drain all fuel into a suitable container Clean the fuel strainer with a cleaning solvent and inspect it for damage Replace the fuel strainer è Serviceç Excessive Fuel Supply l After excessive fuel supply to the en gine remove the spark plug clean and dry it Then crank the engine with the recoil starter a number of times After ward...

Page 36: ...Remove the spark plug clean it and place it back into the plug connector Use the lateral electrode to make contact with the engine pull the starter rope and wait for sparking If there are no sparks replace the spark plug Cleaning the cooling fan grille After prolonged operation the cooling system may become clogged by dirt etc To avoid any overheating and damage to the engine regularly clean the c...

Page 37: ...t and in flammable deposits Risk of fire Check before each operation Speed Control Devices for actuating engine speed must be adjusted correctly to start operate and shut off the engine at correct speed rates For this adjustment è Serviceç Carburetor settings To compensate for fuel temperature height or load variations a slight carbu retor re adjustment may become nec essary Only let the engine ru...

Page 38: ...ings to prevent water plant sap and dirt from penetrat ing Clean the engine only with a cloth Avoid spraying with air compressed water jets as water might leak into igni tion and fuel system causing malfunc tions Safety circuit Check the safety circuit function each time you take up operation and each time you maintain or service the ma chine Compact Version l Upon release of the handle A 4 or A 5...

Page 39: ...k plug connector is re moved Then set the piston to compres sion again c Drive wheels Support drive wheels in such a way that tyres have no ground contact Pneumatic tyres are quickly destroyed if left stand ing under load and uninflated d Disengaging the Drives Always park the Comfort version with wheel drives disengaged position 0 to avoid clutch problems The brush drive on the Comfort version an...

Page 40: ...adjust speed control 37 Loose ignition cable Fit connector tightly on spark plug fix ignition cable retaining device Clogged fuel line or poor fuel Clean fuel line fill fresh fuel 27 Vent opening in fuel tank cap clogged Exchange fuel tank cap Water or dirt in fuel system Drain fuel and fill fresh fuel Air filter clogged Clean air filter or exchange 34 Carburetor misadjusted Re adjust carburetor 3...

Page 41: ... Poor compression Have engine checked Air filter clogged Clean the air filter 34 Wheel drive Incorrect hand clutch lever adjustment Adjust hand clutch lever 31 or brush drive does not stop with disengaged clutch Excessive Attachment bolts loosened Tighten attachment bolts 38 vibration Loose anchorage fixture on Immediately turn off engine rotary brushes Check anchorage fixture and all bolts and nu...

Page 42: ...400ml 509 68 Spray varnish black RAL 9005 spray tin 400ml Wear Parts 761 98 Air filter element 759 99 Spark plug NGK BPR 6ES BOSCH WR 7 DC 766 44 V belt for wheel drive X10x872 762 78 V belt for brush drive 10x1775 Compact 762 81 Reverse gear flat belt 20x960 Comfort 765 43 V belt for brush drive 13x730 Comfort 765 44 V belt for brush drive 13x1320 Comfort 6194 051 rotary brushes 70 cm coarse 6194...

Page 43: ...Cleanstar Sweeper 43 Lubrication Chart 1 1 Engine oil 8 h page 33 2 Wheel shafts annually page 32 3 Lever bearings etc annually page 38 2 3 3 ...

Page 44: ...ck engine oil level refill if necessary 1 K K 33 Clean exhaust K 37 First engine oil change 1 W 33 subsequent oil changes 1 W 33 Clean engine check bolts and nuts K 38 Check wear of rotary brushes earlier if required W 32 Clean air filter insert W W 34 Replace air filter insert earlier if required W 34 Clean spark plug adjust gap W 36 Replace spark plug K 36 Clean guide plates cooling fins earlier...

Page 45: ...35 and GCV160 Engines 1 Fuel tank cap 2 Starter handle 3 Air strainer 4 Oil fill plug dip stick 5 Air filter 6 Carburetor speed control governor 7 Engine type no identification no 8 Spark plug spark plug connector 9 Exhaust with guard 10 Fuel tank 11 Fuel tap ...

Page 46: ...46 Cleanstar Sweeper Designation of Parts Fig C ...

Page 47: ...Cleanstar Sweeper 47 Conformity Declaration ...

Page 48: ...Purpose Machine Contact your authorised agria dealer for service and prompt delivery of spare parts agria Werke GmbH D 74215 Möckmühl Württ Phone 49 6298 39 0 Fax 49 6298 39 111 e mail info agria de Internet http www agria de OutdoorPowerEquipment OutdoorPowerEquipment OutdoorPowerEquipment OutdoorPowerEquipment OutdoorPowerEquipment ...

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