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ATV-400XS 

OWNER’S MANUAL 

Summary of Contents for ATV-400XS

Page 1: ...ATV 400XS OWNER S MANUAL...

Page 2: ...ck and Services 6 Pre Operating Inspection 7 Operation 12 Maintenance 27 Correct Way of Driving 28 Abnormalities and Trouble Shooting 30 VIN number and Identification 33 Pre Delivery Inspection 34 Mai...

Page 3: ...roperly operate in safety It also includes information about the general care and maintenance of your ATV Therefore we would like you to read the manual before operating the vehicle It is our sincere...

Page 4: ...TH UNDER 16 YEARS OLD ALWAYS WEAR A HELMET AND PROPER PROTECTION CLOTHES READ THIS OWNER S MANUAL CAREFULLY IT S DANGEROUS TO DRIVE ON AN UNCLEAR ROAD CONDITION TO LOWER YOUR SPEED WHEN DRIVING AT NIG...

Page 5: ...ween your vehicle and other vehicles Take a training course if you are a beginner This vehicle is designed to be operated only on level off road surfaces free of obstacles This vehicle is not equip wi...

Page 6: ...ERALL LENGTH 1830 mm 72 04 inches OVERALL WIDTH 1160 mm 45 67 inches OVERALL HEIGHT 1180 mm 46 46 inches SEAT HEIGHT 830 mm 32 68 inches WHEEL BASE 1250 mm 49 21 inches CLAIMED DRY WEIGHT 215 KG 474 0...

Page 7: ...3000 4000 5000 6000 Engine Oil R I R I R I R Oil Filter C C C C Spark Plug I I I Valve Clearance I I I A Air Filter CLEAN AND CHECK EACH 1000KM OR AFTER OFF ROAD USE Carburetor I A A C A Driver Chain...

Page 8: ...engine stop switch for good function Check the throttle for smooth opening and closing Check the fuel level in fuel tank Check oil level in crankcase thru oil screen Check break fluid to make sure it...

Page 9: ...t oil check oil dipstick every ridding and the tighten dipstick properly Total oil capacity 2 0 Liter Prescribed 4 stroke engine oil only synthetic type is recommended Select the proper viscosity of o...

Page 10: ...he cap properly and turn the key to lock position Pull out the key and check fuel cap to make sure it s locked CAUTIONS Stop the engine for refueling Use unleaded gasoline with octane level 91 or high...

Page 11: ...crack or heavy worn out If worn out exceeds the limit replace it with new one Please check the marking on tires for detail specification Front and Rear Shock Absorbers Apply pressure on both front st...

Page 12: ...intenance Remove and Check Pull the rubber strap or remove the steel strap to release the battery Remove negative and positive terminals negative first Remove battery and check voltage Normal voltage...

Page 13: ...12 OPERATION MAIN SWITCH OFF To turn off the engine The key can be extracted ON To start the engine To operate the head light The key can not be taken out...

Page 14: ...brake lever then push the starter switch to cranks engine CAUTIONS When cranks the engine Don t push down again the starter button as the engine is running Don t press the starter button more than 10...

Page 15: ...urning to the right Left signal light flashing indicates turning to the left Push switch to turn off lights CAUTIONS HORN BUTTON Turn on main switch and press down the horn buttom the horn will sound...

Page 16: ...15 OPERATION ENGINE STOP SWITCH US This switch is located on the left handle and can be used for emergency or safety switch Run Engine can start up and operate STOP Engine can start up and operate...

Page 17: ...ON EC HEADLIGHT BEAM SWITCH Low beam For normal condition High beam For farther lighting HAZARD WARNING SWITCH HAZARD Push switch and all indicator lights will start blinking together Beam Switch Haza...

Page 18: ...17 OPERATION INSTRUMENT PANEL US Reverse Neutral Speed High Beam RPM Time Trip Odometer Setting Button Fuel Meter...

Page 19: ...18 OPERATION INSTRUMENT PANEL EC Reverse Neutral Speed High Beam RPM Time Trip Odometer Setting Button Turn Indicator Fuel Meter...

Page 20: ...19 OPERATION INSTRUMENT PANEL Reverse Neutral Speed High Beam Odometer Trip Setting Button Turn Indicator...

Page 21: ...ly release the clutch lever to let the transmission function To stop Pull the clutch level again then push reverse lever to release reverse gear Forward Pull the clutch lever then step down the pedal...

Page 22: ...r neutral and R for reverse CAUTION Gear Guide 5 4 3 2 N 1 Always completely stop the vehicle and apply the brake prior to moving the gear shaft Totally stop vehicle when you are from reverse to forwa...

Page 23: ...he foot rest When step on the brake pedal 4 wheels will stop at same time The hand break lever effect on the front wheels only PARKING BRAKE LEVER Pull the parking brake lever to ON position will perf...

Page 24: ...KE VERSION ONLY Check the fluid level Make the handlebar straight for checking the brake fluid level Brake fluid level shall be keep above the lower limit Add brake fluid if necessary or replace it if...

Page 25: ...onds push the throttle lever slightly then try again and engine should start 5 Use choke function on bottom of left switch if the temperature is low and difficult to start When transmission gear not i...

Page 26: ...s full the level light bars are shows at top During the fuel consuming light bars cease from top then down to bottom It is recommend to added fuel when fuel meter symbol start to flashing There s abou...

Page 27: ...e or at maximum engine revolution Do not put the engine under excessive load The running in process will greatly increase the life and long term power of the engine If you experience any technical dif...

Page 28: ...house CLEAN AND CHECK FILTER EACH 1000KM OR AFTER OFF ROAD USE REPLACE AIR FILTER ELEMENT YEARLY CLEAN OIL FILTER Oil filter house is located on right side of engine case Remove oil filter house to c...

Page 29: ...free play of drive chain and adjust if necessary Check for damage or missing O ring or rollers Do not brush chain Lubricate only with an approved O ring chain lubricant Adjustment Loosen chain tension...

Page 30: ...your ATV slipping or can be easily moving even the brake lever was engaged Adjustment Put parking lever on neutral Loosen the fixture nut and tune in the adjustment bolt until you can feel it is sligh...

Page 31: ...ease the speed Slowly press the throttle lever while driving on a slope It will activate the engine power Deceleration is to decrease the speed Release the lever will do This vehicle does not equip wi...

Page 32: ...the engine by turns the main switch to OFF Don t park on uneven ground to avoid tipping over CAUTIONS BRAKE IN PROCESS During the first 500KM of riding do not run the vehicle more then 60km hr or appr...

Page 33: ...k is the engine stop switch was in the RUN position Check the gas tank is fuel are available and sufficient Whether the procedure for engine start up is correct Try to diagnose these malfunctions your...

Page 34: ...ease record the VIN and engine number for further reference The frame number VIN is stamped on the front right side of frame FRAME NO RFL FRAME NUMBER The engine number is engraved on top middle of ri...

Page 35: ...W 40 is enough 4 Battery is installed properly 5 All brakes are adjusted properly 6 Fuel tank has enough gasoline to operate 7 Check the suspension and drive chain for proper setup 8 Check that all el...

Page 36: ...__ _______________________ _______________________ _________________________ DEALER _________________________ DATE 2 000 KM 3 000 KM 4 000 KM NOTES ________________ _______________________ ___________...

Page 37: ...____ _______________________ _______________________ _________________________ DEALER _________________________ DATE 8 000 KM 9 000 KM 10 000 KM NOTES ________________ _______________________ ________...

Page 38: ...____ _______________________ _______________________ _________________________ DEALER _________________________ DATE 14 000 KM 15 000 KM 16 000 KM NOTES ________________ _______________________ ______...

Page 39: ...___ _______________________ _______________________ _________________________ DEALER _________________________ DATE ODOMETER KM ODOMETER KM ODOMETER KM NOTES ________________ _______________________ _...

Page 40: ...___ _______________________ _______________________ _________________________ DEALER _________________________ DATE ODOMETER KM ODOMETER KM ODOMETER KM NOTES ________________ _______________________ _...

Page 41: ...40 SPEEDOMETER OPERATION INSTRUCTIONS...

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