ADE ROBUSTA Series Operating Manual Download

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OPERATING MANUAL

Meat/bone band saw

ROBUSTA series

Robusta-200107-Rev006-UM-en

ADE Germany GmbH & Co. KG

Hammer Steindamm 27-29

22089 Hamburg/GERMANY



+49 40 432 776 - 0

Fax

+49 40 432 776 - 10

E-mail: [email protected]

IMPORTANT

OBSERVE THE OPERATING MANUAL

PLEASE KEEP FOR FUTURE REFERENCE

Summary of Contents for ROBUSTA Series

Page 1: ...STA series Robusta 200107 Rev006 UM en ADE Germany GmbH Co KG Hammer Steindamm 27 29 22089 Hamburg GERMANY 49 40 432 776 0 Fax 49 40 432 776 10 E mail info ade germany de IMPORTANT OBSERVE THE OPERATING MANUAL PLEASE KEEP FOR FUTURE REFERENCE ...

Page 2: ...ope of delivery 5 5 Installation and commissioning 5 Set up 5 Checking the running direction 5 6 Device overview 6 7 Safety devices and operating elements 7 Working posture 7 Pressing device 7 Scoop 7 Door interlock 7 Power on off 8 8 Operating the machine 8 9 Cleaning and maintenance 9 Cleaning 9 Maintenance 10 Troubleshooting 11 10 Transport 12 11 Disposal 12 12 Warranty 12 13 CE marking and dec...

Page 3: ...ssible to everyone If the machine is resold the operating manual must be included Target group This operating manual is intended for personnel entrusted with the installation handling care and maintenance of the machine Personnel who operate the machine must have read and understood this operating manual before using it for the first time and must have been instructed in the operation of the machi...

Page 4: ...er mental and physical capacities Persons who do not speak the German language or who cannot read are to be informed about the content of these instructions by suitable personnel or trained on this machine in accordance with the operating manual The machine may only be used if it has been visually inspected before use and is clearly undamaged and fully assembled Always observe the safety rules and...

Page 5: ...ng hair and secure it or cover it under a cap while working Avoid loose or hanging clothes such as scarves ties etc Lay the power cord so that it does not create a tripping hazard Beware of damage to property Never place the machine on or near hot surfaces e g hot plates etc Avoid contact of the power cord with hot objects Never expose the machine to a high temperature heating etc or adverse weath...

Page 6: ...or all operators even in emergency situations The machine must be positioned so that the machine with the pressing device and the teeth of the saw band are facing the operator When setting up the machine make sure that there is sufficient space to allow easy operation cleaning and maintenance of the meat bone band saw At least the distances shown below should be observed Checking the running direc...

Page 7: ...or unclamping tensioning the saw band 2 START STOP switch with operating lamp 3 Pressing device 4 Saw band 5 Scoop 6 Cutting table 7 Access door to rollers 8 Door interlock 9 Upper roller 10 Roller scraper unit 11 Saw band scraper unit 12 Lower roller drive 2 1 5 3 8 6 7 4 4 4 10 10 9 12 11 ...

Page 8: ...hould only ever be lifted as far as necessary and placed on the material to be cut The pressing device must always fall automatically into the protective position and must not be tied up or otherwise put out of operation Scoop The scoop 5 is locked with a star grip 5a To set the desired position or cutting thickness the star grip must first be loosened slightly The scoop can then be moved parallel...

Page 9: ... device and thus the material to be cut against the saw blade Attention The product to be cut must rest at the interface on the table to prevent the saw band from jumping out or canting Use your right hand to direct the material to be cut Attention The product must be guided straight over the table and must not be canted to prevent damage tearing to the saw band If the saw band is torn switch off ...

Page 10: ...e cleaned regularly at least after each daily work sequence All parts and cavities that come into contact with meat where deposits can form must be cleaned Clean the machine with a damp cloth or a brush in approx 60 C warm water For cleaning and disinfecting choose only products or accessories that are food grade and approved for this purpose Observe the instructions for use of this disinfectant A...

Page 11: ...ew saw band before and after insertion to ensure that the product to be cut is not contaminated with lubricants Grip the saw band with both hands Make sure that the saw teeth are facing you and that the tips of the teeth in your right hand are pointing downwards With your right hand insert the saw band into the slot in the table Place the saw band on the upper roller 9 Attention During the next st...

Page 12: ...and is slipping A band side is not ground Mount a new band The saw band gets hot The guide and scrapers are blocked by meat remains Clean the guide and scrapers The band produces noises A band side rubs against the guide The band is insufficiently tensioned Re tension The cut meat turns black at the cutting edge The guide and scrapers are dirty Clean the impeller surface band guide and scraper Lou...

Page 13: ...in the device will be recycled and the burden on the environment avoided Bring the old device to a collection point for electronic waste or to a recycling depot For more information contact your local waste disposal firm or your local administrative body 12 Warranty ADE will repair or replace this product if it has failed within 1 year from the date of purchase proof of purchase is required due to...

Page 14: ...andards They conform to the regulations of the EC directives listed below Machinery directive 2006 42 EC EMC Directive 2014 30 EU Low voltage directive 2014 35 EU RoHS Directive 2011 65 EC in the currently valid versions The declaration will be void if a change that was not agreed with us has been made on the machine Hamburg December 2019 ADE Germany GmbH Co KG Hammer Steindamm 27 29 D 22089 Hambu...

Page 15: ... 3 m s Cutting area 195 x 227 mm 195 x 227 mm Work table 400 x 500 mm 400 x 500 mm Dimensions 545 x 510 x 816 mm 545 x 510 x 816 mm Power 0 75 kW 0 75 kW Net weight 45 kg 45 kg Current type 230 V 400 V Base frame optional Stationary Mobile Item no Z2231 Z2232 Dimensions 450 x 410 x 758 mm 450 x 410 x 761 mm Net weight 15 kg 17 kg ...

Page 16: ...15 Robusta 200107 Rev006 UM en 15 Circuit diagrams 230V 400V ...

Page 17: ...Robusta 200107 Rev006 UM en 16 Interrupt control module with a response time of 0 3 seconds Interruption control current module ...

Page 18: ...sts NO DESCRIPTION QUANTITY ITEM NO 4 6 Circuit board 1 9 10 41 42 Switching unit 1 11 Lower impeller 1 14 15 Right hand scraper 1 14 16 Left hand scraper 1 23a Motor 230V 1 23b Motor 400V 1 25 Rubber disc 1 28 Upper impeller 1 36 Pressing device 1 44 Clamping slide 1 ...

Page 19: ...Robusta 200107 Rev006 UM en 18 ...

Page 20: ...19 Robusta 200107 Rev006 UM en Distributor ...

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