ADAST MINOR LPG User Manual Download

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Adast Systems

, a.s., 679 04 Adamov No. 496, Czech Republic

+420 516 519 201,

+420 516 519 102, [email protected]

www.adastsystems.cz

OÚ/005/2005/A
XII/2016

USER´S MANUAL

Instructions for Operation, Maintenance
and Installation

LPG Dispenser

for Dispensing of Liquiefied

Propane-butane

POPULAR LPG

MINOR LPG

V-line 899x.xxx/LPG

Summary of Contents for MINOR LPG

Page 1: ...16 519 201 F 420 516 519 102 sales adastsystems cz www adastsystems cz OÚ 005 2005 A XII 2016 USER S MANUAL Instructions for Operation Maintenance and Installation LPG Dispenser for Dispensing of Liquiefied Propane butane POPULAR LPG MINOR LPG V line 899x xxx LPG ...

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Page 5: ... Design with heating of the electronic case 8 5 TECHNICAL DATA 8 6 IDENTIFICATION 9 6 1 Rating plate of the LPG fuel dispenser V line 899x xxx LPG 9 7 FILLING OF LIQUEFIED GAS INTO MOTOR VEHICLES 10 7 1 Dispensing with service 10 7 2 Self dispensing 11 7 3 Dispensing with preselection 11 7 4 Description of the preselection function 12 8 FUNCTION OF KL MANINF MANAGER KEYBOARD OR KL SERINF ONE 12 8 ...

Page 6: ...SPENSER 18 13 TRANSPORT 19 14 DISPENSER INSTALLATION 19 14 1 Hydraulic section 19 14 2 Wiring 20 15 PUTTING OF THE DISPENSER INTO OPERATION 21 15 1 Putting of the dispenser and electronic counter into operation 21 15 2 Shutdown of the dispenser and electronic counter 21 15 3 Restart of the dispenser and electronic counter after power failure and voltage drop 21 16 PACKING AND STORAGE 21 16 1 Packi...

Page 7: ...9 10 1 Important instructions for installation and operation a Prior to proceed to the dispenser handling study these Operating User s manual and other manufacturer s documents belonging to the dispenser accessories carefully b Check the dispenser delivery for completeness and in the case of any discrepancy or damage inform supplier or the manufacturer without delay c Ensure the proper storage of ...

Page 8: ... certification according to the annex III of the Directive 2014 34 EU ATEX by an authorised body FTZÚ Pikartská 7 716 07 Ostrava Radvanice Notified body no 1026 EC Type Examination Certificate No FTZÚ 05 ATEX 0222 Regular inspection of production quality assurance according to supplement no 4 to SO no 23 2003 executes FTZÚ s p Ostrava Radvanice NO no 1026 Notification of quality assurance No FTZÚ ...

Page 9: ...diately In the case of a small leak of gas the filling station operators check the whole system and if they do not detect any failure ventilate the gas leaked small leakage when connecting and disconnecting the dispensing hose effect of exhaust gases and put the system into the operation again In the case of a higher concentration of leaked gas the evaluating unit puts the electrical system out of...

Page 10: ...ctronic counter case The colour shade of the door including the logo can be optional Both doors are lockable being unlocked swing out and with earth wire disconnected they can be removed and thus the hydraulic part is accessible Connect the earth wires when the door is fitted back A junction box is built in into the supporting column and is accessible after dismounting the side cover of the column...

Page 11: ...pening the cover ATTENTION Before opening the covers it is always necessary to disconnect power to the dispenser and perform a reliable hedge against its re connection The dispensing nozzles are seated in covers in the V form pressed shape of the column When the dispenser is out of operation the dispensing nozzles in covers can be locked 4 3 Hydraulic system of the LPG fuel dispenser Poition Hydra...

Page 12: ...e separator from the bottom for the dispensers designed with automatic temperature compensation of dispensed volume in relation to its momentary temperature ATC A metrological branch with a spherical cock G 1 2 for metrological verification and service purposes is a part of the separator return piping A piston meter fitted with a sensor of impulses transmitted to the counter is connected to the se...

Page 13: ...blets for ATC on designed medium type of fuel can be integrated into SW of electronic counter by customer request Setting of calibration EC or ATC is provided by using of service keyboard KL SERINF and setting of proper calibrating switches DIP on body of electronics counter as per instructions described in manual of electronic counters ADP1 T ADP2 T ADP1 L Providing of calibration is allowed to a...

Page 14: ...ey combine the basic functions of the filling station i e sale of fuels sale of dry goods and their filing The POS system is also able to operate even as a multi cash one i e its individual parts can be interconnected in the communication SW network two backoffices and three tills if more than five backoffices or tills are connected a server has to be included 4 6 Signalling of dispenser condition...

Page 15: ...in 1 Min flow rate Qmin 8 dm3 min 1 Max flow rate Q dispensed from one nozzle 40 dm3 min 1 Operating flow rate by dispensing from both nozzles DUO Q 2 x 30 dm3 min 1 Operating flow rate by dispensing from four nozzles QATTRO Q 4 x 30 dm3 min 1 Min measured quantity MMQ 5 dm3 5 4 Technical parameters of the fuel dispenser LPG DUPLEX V line 8994 6x2 LPG Max flow rate Qmax 40 dm3 min 1 Min flow rate ...

Page 16: ... the group and category of the device explosion and temperature categories of dispensed fuels II2G IIAT3 21 Standard for fuel dispensers EN 14678 1 22 Electrical parameters Values of electronics heating and el motors feeding 7 FILLING OF LIQUEFIED GAS INTO MOTOR VEHICLES The construction of dispenser meets the high requirements of simplicity and comfort commissioning by pressing a button or turnin...

Page 17: ...g IMPORTANT WARNING In case the tank is filled to be full most frequent case the automatic safety level regulation controlling the filling of the tank to 80 max shuts off the supply by means of a mechanical limiter without respect to manual push button control 7 2 Self dispensing ATTENTION Dispenser for self service must be within the meaning of Article no 4 5 8 EN 14678 1 provided with a means en...

Page 18: ...nt case the automatic safety level regulation controlling the filling of the tank to 80 max shuts off the supply by means of a mechanical limiter without respect to manual push button control Non dispensed preselected volume is reset after 20 seconds approximately 8 FUNCTION OF KL MANINF MANAGER KEYBOARD OR KL SERINF ONE The KL MANINF manager keyboard and the KL SERINF service keyboard are deliver...

Page 19: ...price 5 Whenever the user can terminate the setting of the unit price values by depressing the 0 key 6 Now the unit price values have been written in non volatile storage in this way and the counter sets the MAN mode 8 2 Setting of unit price values from the control system in AUTO mode In AUTO mode the unit price values are set from the control system for all transactions independently on unit pri...

Page 20: ...ser and its individual components ensure inspection testing repairs and maintenance by qualified methods carry out records and file documents ATTENTION All repairs of operating units can only be carried out by a service repair shop and their serviceman with relevant authorisation Repairs changes and dismantlings of undermentioned dispenser units depends of the perfect propane butane displacement w...

Page 21: ...ressure the pressure release valve will connect the pipe between the separator and the meter to the interior of the separator which results in pressure fall in the meter ATTENTION Only a qualified labourer of the service shop may be charged with repairs of the separator assembly and prospective replacement of the filter 9 4 Electromagnetic two stage valve It is used for two stage closing of flow w...

Page 22: ...e carried out by the filling station operator Replacement of sealing and the nozzle itself can be only carried out by a skilled worker of the service shop 9 10 Dismantling of covers It is carried out in required scope during installation routine maintenance minor repairs and modifications of electric or hydraulic parts The original location of covers must be held in remounting Covering of MONO DUO...

Page 23: ...s are recommended for the restoration of surfaces stained by fuel liquids The maintenance of the dispenser covering is carried out by filling station operators ATTENTION For the maintenance of the dispenser covering use only agents recommended by the producer of fuel dispensers Act upon instruction given on agents Recommended time intervals for the maintenance of dispenser painted body parts washi...

Page 24: ...in the filling station switchboard 3 Prior to any intervention propane butane shall be expelled by nitrogen from the complete system except storage tanks including LPG dispenser 4 Both valves in the LPG supply line from the storage tank in the return line to the storage tank must be closed 5 For the period of the service intervention any motor vehicle traffic has to be avoided within 5 m radius an...

Page 25: ...ee any prospective damage 14 DISPENSER INSTALLATION The dispenser can be joined only to process equipment tanks piping of perfect tightness and cleanness The supplier of the process equipment is responsible for its tightness and cleanness The dispenser installation is carried out by the organisation authorised by the manufacturer Prior to the installation the organisation shall perform the inspect...

Page 26: ... of the liquid and gaseous phases should be anchored to the lower machinery in the shaft under the dispenser Approved breakage coupling is delivered on special request of the Client 14 2 Wiring Earthing conductor shall be connected to the shaft under every dispenser Leads to the dispenser must be sealed to prevent its interior from the penetration of combustible liquids or vapours Only cable termi...

Page 27: ...he switchboard of the filling station off feeding the electronics and el pump motor 15 3 Restart of the dispenser and electronic counter after power failure and voltage drop In case of power failure or voltage alteration beyond acceptable limits the information about the volume and price of the fuel dispensed within the interval from the last button pressing or switch over of switch into the ON po...

Page 28: ...not cover the consumables for instance fluorescent lamps filter Guarantee and reclamations are defined on contract Тhe fuel dispenser can be reclaimed only at the dealer where the customer bought this dispenser 18 SPARE PARTS CATALOGUE Spare parts catalogues of the dispenser are supplied to service organisations The user can request the spare part catalogues from the manufacturer 19 ACCESSORIES Pa...

Page 29: ... LPG with ADP T counter to the filling station switchboard Enclosure No 14 Connection of V line 8991 623 LPG dispenser without the conduit box to the filling station switchboard Enclosure No 15 Connection of the fuel dispenser V line 8991 6x4 LPG with mechanical counter to the filling station switchboard Enclosure No 16 Connection of the fuel dispenser heating to the filling station switchboard va...

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Page 31: ...USER S MANUAL V line 899x xxx LPG Enclosure No 1 Main dimensions of dispensers V line popular 899x xxx LPG ...

Page 32: ...USER S MANUAL V line 899x xxx LPG Enclosure No 2 Main dimensions of dispensers V line minor 899x xxx LPG Min distances of the dispenser from a steady obstacle located at the filling station ...

Page 33: ...USER S MANUAL V line 899x xxx LPG Enclosure No 3 View of dispensers V line 8991 6x2 LPG series View of dispensers V line 891x 6x3 LPG series ...

Page 34: ...USER S MANUAL V line 899x xxx LPG Enclosure No 4 View of dispensers V line 8992 6x2 LPG series View of dispensers V line 8995 6x2 LPG series ...

Page 35: ...USER S MANUAL V line 899x xxx LPG Enclosure No 5 Installation dimensions of V line 8991 xxx LPG and V line 8995 xxx LPG dispensers ...

Page 36: ...USER S MANUAL V line 899x xxx LPG Enclosure No 6 Installation dimensions of V line 8994 xxx LPG and V line 8994 xxx LPG dispensers ...

Page 37: ...USER S MANUAL V line 899x xxx LPG Enclosure No 7 Installation dimensions of V line 8991 6x3 LPG ...

Page 38: ...USER S MANUAL V line 899x xxx LPG Enclosure No 8 Areas with risk of gas pressure release or residual nitrogen at the separator used in the hydraulic circuit of V line 899x xxx LPG dispensers ...

Page 39: ...uits and dispenser electronic equipment must be galvanic separated from the mains and even from protective conductors a system of swimming zero is created 6 To comply with the requirement under item 5 the proper UPS must have galvanic separated input and output circuits 7 For feeding of electronic system of the filling station the UPS of ON LINE type must be used exclusively 8 For the correct func...

Page 40: ...USER S MANUAL V line 899x xxx LPG Enclosure No 10 Connection of the fuel dispenser V line 8991 xxx LPG V line 8993 xxx LPG and V line 8995 xxx LPG to the filling station switchboard ...

Page 41: ...USER S MANUAL V line 899x xxx LPG Enclosure No 11 Connection of the fuel dispenser V line 8992 xxx LPG and V line 8994 xxx LPG to the filling station switchboard ...

Page 42: ...USER S MANUAL V line 899x xxx LPG Enclosure No 12 Connection of the fuel dispenser V line 8991 xx3 LPG with ADP1 L counter to the filling station switchboard ...

Page 43: ...USER S MANUAL V line 899x xxx LPG Enclosure No 13 Connection of the fuel dispenser V line 8991 xx3 LPG with ADP1 T counter to the filling station switchboard ...

Page 44: ...USER S MANUAL V line 899x xxx LPG Enclosure No 14 Connection of V line 8991 623 LPG dispenser without the conduit box to the filling station switchboard ...

Page 45: ...USER S MANUAL V line 899x xxx LPG Enclosure No 15 Connection of the fuel dispenser V line 8991 6x4 LPG with mechanical counter to the filling station switchboard ...

Page 46: ...USER S MANUAL V line 899x xxx LPG Enclosure No 16 Connection of the fuel dispenser heating to the filling station switchboard valid only for the fuel dispenser with electronic case heating ...

Page 47: ... the magnetic pulse transmitter ME 01 05 ME 01 05 05 MTX 075 and ADAST 40 to the electronic counter ADP1 L connector X1 Magnetic pulse transmitter ME 01 05 Magnetic pulse transmitter ME 01 05 05 Magnetic pulse transmitter MTX 075 Magnetic pulse transmitter ADAST 40 ...

Page 48: ...USER S MANUAL V line 899x xxx LPG Enclosure No 18 Connection of the magnetic pulse transmitter ME 01 05 ME 01 05 05 MTX 075 and ADAST 40 to the electronic counter ADP1 T ADP2 T connector X2 ...

Page 49: ...V line 899x 6х3 LPG The inner space of the LPG dispenser hydraulic housing ZONE 1 The outside space of the hydraulic housing within 50 mm above the top edge of the housing and within 200 mm horizontally in all directions down to the ground ZONE 2 The electronic counter casing anchored to hydraulic housing is separated by horizontal barrier type 1 The casing is designed with protection degree IP67 ...

Page 50: ...nclosure No 20 Hazardous zones of LPG dispensers V line 899х 6х2 LPG Hazardous zones of LPG dispensers V line 8991 6х2 LPG V line 8995 6х2 LPG Hazardous zones of LPG dispensers V line 8993 6х2 LPG V line 8994 6х2 LPG V line 8992 6х2 LPG ...

Page 51: ...USER S MANUAL V line 899x xxx LPG Enclosure No 21 Hazardous zones of LPG dispensers V line 899х 6х3 LPG Hazardous zones of LPG dispensers V line 8991 6х3 LPG ...

Page 52: ...USER S MANUAL V line 899x xxx LPG Enclosure No 22 Type marking on the dispenser rating plate V line 899x xxx LPG ...

Page 53: ...USER S MANUAL V line 899x xxx LPG Enclosure No 23 Type marking on the dispenser rating plate V line 899x xxx LPG CA ...

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