ACV BNE 1 Installation, Operating And Maintenance Instructions Download | Manualshive

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excellence in hot water

Installation, operating and
maintenance instructions

BNE 1 - BNE 2 - BNE 3

28/10/2004 - 66401200

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Summary of Contents for BNE 1

Page 1: ...excellence in hot water Installation operating and maintenance instructions BNE 1 BNE 2 BNE 3 28 10 2004 66401200 ...

Page 2: ......

Page 3: ...acteristics 5 INSTALLATION 6 Boiler room 6 Chimney connections 6 Fuel oil supply 6 Heating connection 7 Hot water connection 7 Electrical connections 8 BURNER CHARACTERISTICS 10 Description of the burner 10 Factory setting parameters 11 Burner dimensions 11 COMMISSIONING AND MAINTENANCE 12 Filling the hot water and heating circuits 12 Using the boiler for the first time 12 Servicing recommendation...

Page 4: ...trical supply at the switch on the external control box Also move the main switch on the control panel to OFF You should familiarise yourself with the control panel Fig 1 The user must not attempt to gain access to the components inside the control panel 1 Main switch This switch is used to start or stop the boiler 2 Summer Winter switch This is used to switch the heating pump on or off 3 Energy s...

Page 5: ...ve is working correctly If there is a problem after this short test please contact your installer for advice The water escaping from the safety valve may be extremely hot and can cause severe burns Safety group hot water circuit It is normal for water to escape from the safety group each time the hot water tank is heated A hot water expansion vessel may reduce or even prevent this escape Fig 10 pa...

Page 6: ...flues are accessed via the front and contain a set of removable stainless chromium steel turbulators specially designed to provide optimum combustion efficiency Combustion chamber The boiler has a large water cooled combustion chamber designed to ensure good development of the burner flame Removable burner chamber plate The burner chamber plate mounted on a hinge left or right is made of STW 22 st...

Page 7: ...emperature 90 C A J Ø D G B L C K F H I HOT WATER OUTPUT DATA BNE 1 BNE 2 BNE 3 Operating conditions at 80 C Peak flow at 40 C T 30 C l 10 min 311 311 311 Constant flow at 40 C T 30 C l h 716 4 898 8 898 8 GENERAL CHARACTERISTICS BNE 1 BNE 2 BNE 3 Input kW 22 28 30 41 40 57 Output kW 20 25 28 36 36 5 51 Loss of head mbar 20 0 25 5 30 0 Flue gas pressure loss mbar 0 15 0 17 0 15 Total capacity l 18...

Page 8: ...e boiler must be installed by a qualified engineer in accordance with local standards and codes of practice The diameter of the chimney must not be less than the diameter of the boiler s chimney reducer Chimney connection type B23 Fig 5 The chimney must be connected to the boiler by means of a metal pipe rising at an angle from the boiler to the chimney A chimney connection is required Fig 5 Boile...

Page 9: ... 6 bar a pressure reducing valve calibrated to 4 5 bar must be installed Safety group The safety group of the water tank must be approved by ACV and calibrated to 7 bar the discharge from the group s valve must be connected to the drain Hot water expansion vessel Installing a hot water expansion vessel will prevent any risk of excess pressure due to water hammer or pressure fluctuations Hot water ...

Page 10: ...ectrical resistors One of these two resistors is wired and used as the main resistor The other resistor is not used and serves only as a back up if the first resistor becomes faulty The two resistors must never be connected to operate together as this will damage the internal wiring of the boiler Wiring diagram key 1 Main switch 2 Hot water control thermostat 3 24 hour programmer 4 Heating control...

Page 11: ...m of the boiler electrical circuit C 1 2 C 1 2 3 1 2 4 5 1 2 3 4 5 230 V 50 Hz 1 R R Y Gr Pk V G B B Br B Br B 2 5 4 3 6 7 8 9 10 11 V Or Or B B B Br B V B B B Or Or R R R R Or Bk Or Or Bk Bk Bk R W G G W G Or B Br B B G R R Or Pk ...

Page 12: ...on system A special tool supplied with the burner is used for all maintenance work The burner air pressure adapts to the combustion chamber pressure An automatic check valve stops the air flow when the burner stops and thus prevents the boiler cooling down Quiet and very reliable Adapts to the depth of the boiler via the adjustable flange on the throat Three air adjustment points to ensure optimum...

Page 13: ...ssure bar 13 5 10 5 10 Flue gas index 0 6 0 6 0 6 Air damper setting 3 4 5 4 Combustion head setting 2 1 2 Weight Kg 12 12 12 BURNER DIMENSIONS A mm B mm C mm D mm E mm F mm G Ø mm L Ø mm LK Ø mm BM R 31 240 270 215 280 60 130 M 8 80 85 140 165 BM R 51 240 270 215 280 60 130 M 8 80 85 140 165 Fig 11 Electrode distance Fig 14 Fig 16 Fig 15 Fig 12 Combustion head adjustment screw Fig 13 Air flow adj...

Page 14: ...the heating circuit opening valves 4 5 and 8 do not exceed a pressure of 2 bar Fig 18 page 13 3 Vent the air in the system and the boiler 4 Once you have vented the system return the pressure to static pressure plus 0 5 bar Height of the heating system 10 m heating circuit pressure 1 5 bar 15 m heating circuit pressure 2 bar USING THE BOILER FOR THE FIRST TIME 1 Check the fuel oil supply connectio...

Page 15: ...13 COMMISSIONING AND MAINTENANCE Fig 18 Heating connection Fig 19 Hot water connection 7 3 10 11 8 4 5 6 9 5 2 1 1 4 8 3 2 5 6 7 9 ...

Page 16: ...426001 55426001 B11 Hinge pin M 10 19x33 mm 47405252 47405252 47405252 B12 Sensor retainer spring 47438008 47438008 47438008 B13 Turbulators 50423097 50423097 50423098 B14 H D P E handle 49410280 49410280 49410280 B15 Flame inspection window 50423008 50423008 50423008 B16 Grommet 54428001 54428001 54428001 B17 Brass pocket Ø 1 2 L 100 mm 63438001 63438001 63438001 B18 Stainless steel pocket 12 10 ...

Page 17: ...il pressure Comments Name and signature SERVICE NOTES Installation date CO2 max load Flue gas T Efficiency Fuel oil pressure Comments Name and signature Installation date CO2 max load Flue gas T Efficiency Fuel oil pressure Comments Name and signature Installation date CO2 max load Flue gas T Efficiency Fuel oil pressure Comments Name and signature Installation date CO2 max load Flue gas T Efficie...

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Page 20: ... USA TEL 1 856 228 8881 FAX 1 856 228 3584 E MAIL sales triangletube com excellence in hot water www acv world com ARGENTINA TECNOPRACTICA ALFEREZ BOUCHARD 4857 1605 CARAPACHAY BUENOS AIRES TEL 54 11 47 65 33 35 FAX 54 11 47 65 43 07 E MAIL jchas tecnopractica com AUSTRALIA HUNT HEATING PTY LTD 10 GARDEN BOULEVARD 3172 VICTORIA AUSTRALIA TEL 61 3 9558 7077 FAX 61 3 9558 7027 E MAIL enquiries hunth...

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