ABB Sentry USR10 Product Manual Download

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SAFETY PRODUCTS

Safety relays
Sentry USR22

Product manual

ORIGINAL INSTRUCTIONS

2TLC010073M0201 Rev.G

Summary of Contents for Sentry USR10

Page 1: ...SAFETY PRODUCTS Safety relays Sentry USR22 Product manual ORIGINAL INSTRUCTIONS 2TLC010073M0201 Rev G ...

Page 2: ...or the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles and installations subject to separate industry or government regulations Systems machines and equipment that could...

Page 3: ...ice 10 4 5 Connecting precautions 11 4 6 Connection blocks 11 4 7 Coding the connection blocks 11 4 8 Connecting to a screw compression type terminal 12 4 9 Connecting to a push in type terminal 12 4 10 Wire properties 12 4 11 Wire length 12 5 Functions 14 5 1 Function overview 14 5 2 Power supply 14 5 3 Relay outputs 14 5 4 Safety device interface 15 5 5 Test start and reset interface 15 5 6 Auto...

Page 4: ...reset mode 25 8 10 Settings in custom mode 26 8 11 Configuration in custom mode 26 8 12 Operation mode with preset 27 8 13 Operation mode with custom configuration 28 8 14 Delay functions 29 9 Maintenance 31 9 1 Maintaining precautions 31 9 2 Scheduled test 31 10 Troubleshooting 32 10 1 Front LEDs and display 32 10 2 LED operation indication and error status 32 10 3 Display codes 34 11 Model overv...

Page 5: ...umed that the reader of this document has Basic knowledge of ABB safety products Knowledge of machine safety Knowledge of safety devices 1 4 Special notes Pay attention to special notes in this document Warning Risk of severe personal injury An instruction or procedure which if not carried out correctly may result in injury to the technician or other personnel Caution Risk of damage to the equipme...

Page 6: ...nd local legal regulations Carefully read through the entire original instruction before using the device Make sure that these instructions are included together with the documentation of the system Make sure that these instructions always are available for users of the system The safety relay must be selected so its safety related capacity meets or exceed the performance level PL or safety integr...

Page 7: ...Safety Relay group The BSR group include BSR10 BSR11 and BSR23 The safety relays have basic monitoring functions for 1 and 2 channel safety devices The safety relay can be used as an expansion of other safety modules SSR Single function Safety Relay group The SSR group includes SSR10 SSR10M SSR20 SSR20M SSR32 and SSR42 The safety relays have single safety device functions and limited configuration...

Page 8: ...ame D Display E Increment button F Select button G LEDs for status indication H Print for connection block top side back J Print for connection block top side front K Print for connection block bottom side front L Print for connection block bottom side back M Connection block bottom side front N Connection block bottom side back P DIN rail latching device ...

Page 9: ... prevent uncontrolled heating Make sure there is at least 50 mm distance above and below the safety relay and other units for correct air flow in the venting holes of the safety relay Caution Sentry safety relays can be installed without distance to other Sentry safety relays with exception of BSR23 Make sure there is at least 5 mm distance between BSR23 and other Sentry safety relays 4 2 Attachin...

Page 10: ...he DIN rail 2 Pull the bottom rear side of the safety relay away from the DIN rail until a click is heard 3 Lift the top rear side of the safety relay away from the DIN rail 4 4 Resetting the latching device Pull the bottom side of the DIN rail latching device from the safety relay and push it upwards to release it to its original position ...

Page 11: ...y outputs The wires are permanently connected and protected against external damage for example by wire ducts or other types of covers for protection Use of separate multi core wires Use of cables with wires being individually shielded with earth connection The safety requirement is that fuses shall be used on the relay outputs 4 6 Connection blocks The connection blocks on the safety relay are de...

Page 12: ...ction block Wire with crimp sleeve ferrule or single solid conductor Two wires with the same area must be used Wire strip length 6 5 mm 0 5 Minimum 1x24 AWG and Maximum 1x14 AWG Minimum 1x0 2 mm2 and Maximum 1x2 5 mm2 Minimum 2x24 AWG and Maximum 2x16 AWG Minimum 2x0 25 mm2 and Maximum 2x1 5 mm2 4 11 Wire length The maximum wire length depends on the total resistance and total capacitance in the t...

Page 13: ...resistance per length of the unit The maximal wire length is limited by capacitive loading to 100nF external capacitive loading divided with the wire capacitance per length of unit Rext is resistance for the complete wire Iext Maximum wire resistance Rext T R 0 mA 850 Ω 5 mA 600 Ω 10 mA 460 Ω 15 mA 370 Ω 20 mA 300 Ω 25 mA 260 Ω 30mA 220 Ω ...

Page 14: ...ti reset Timer function Off delay 0 5 s Off delay 1 5 s Off delay 0 999 s On delay 0 999 s Time bypass 0 999 s Time reset 0 999 s Features Display Error status code Password 5 2 Power supply 24 VDC The safety relay and the safety devices are supplied with 24 VDC and common shared ground Warning The power supply must be of type PELV SELV 5 3 Relay outputs The safety relay output contacts are opened...

Page 15: ...onnect T1 T2 to the safety devices The safety level may be reduced if T1 T2 are not used Possible errors in the connected safety devices and wires may not be identified R1 R2 receives the signals from the safety devices Warning The safety relays and the safety devices supplied with 24 VDC must be connected to PELV SELV power supply 5 5 Test start and reset interface The safety relay has an interfa...

Page 16: ...ety signals are accepted the CH1 LED and the CH2 LED are green and the MODE LED is blue The reset button light is flashing to indicate that a reset is possible To reset the safety circuit press the reset button for 0 05 s to 2 s The relay goes to active mode and the button light turns off when the button is released falling edge A reset button light test can be executed by pressing the reset butto...

Page 17: ...ns 6 1 Connection groups The connections are divided into groups A Power supply T Signal to safety device R Signal from safety device X Test reset start indication 13 23 14 24 Safety output group 1 NO 33 43 34 44 Safety output group 2 NO ...

Page 18: ...1 CH2 CH1 CH2 CH1 CH2 D A C E B H I F G J A One signal from T1 T2 B One signal from T1 C Two OSSD signals D Two signals from 24VDC E One Signal from 24VDC F Autoreset G Antivalent signals from 24VDC H Antivalent signals from T1 T2 J Mat Bumper Safety edge K Two hand device Note Always use transient suppressors when inductive loads are connected to the relay outputs ...

Page 19: ...ivalent contacts Both contacts must be closed before the safety relay can be set in active mode Opening one or both contacts inactivate the safe outputs Both contacts must be opened and closed before the outputs can be activated A short circuit between the safety inputs is not monitored by the safety relay if T connections are not used In this case category 4 can only be achieved if a safety devic...

Page 20: ...he safety relay If T1 T2 are used gives short circuit detection Both contacts must switch from their initial position and back again before the outputs can be activated Two channels connection with antivalent contacts 24 VDC static signal Two channels connection with antivalent contacts from T1 T2 7 5 Two channels OSSD connection Safety devices with dual OSSD outputs can be connected to R1 and R2 ...

Page 21: ... relay output T1 and R1 shall be separated in different cables T2 and R2 shall be separated in different cables Pressure sensitive device connection with square wave signals 7 7 Two hand device connection A two hand device has 2 NO and 2 NC contacts These 4 contacts must be activated within 0 5 seconds in order for the signals to be accepted by the safety relay If any of the 4 safety device contac...

Page 22: ...the safety relays involved in the multi reset chain must be set to manual reset Connection example of reset button including indication light SR1 SR2 SR3 Mixed state examples SR1 SR2 SR3 Mixed state A A A A A A IWFL IWFL A IWFL I I A IWFL I I A Active The reset button light is turned off IWFL Inactive waiting for reset The input signals are accepted the reset button light is flashing waiting for a...

Page 23: ...om mode is available after the last preset choice Note A safety relay in preset mode does not have the password function Note Before a new configuration of a preset configured safety relay is possible a factory reset must be performed 8 1 Buttons Two buttons are used to navigate in the configuration menus for preset mode and custom mode A B Increment button A The Increment button is used to increa...

Page 24: ...er configuration mode after a factory reset To do a factory reset Push and hold the Increment button and the Select button for 5 seconds 8 6 Output groups The delay time settings have effect on the secondary output group pair 33 34 and 43 44 The primary output group pair 13 14 and 23 24 is effected immediately following the mode of the safety relay 8 7 Preset The preset function modes can be used ...

Page 25: ...in preset mode Sto t 0 P 01 1b 2b 3a 5 1a 4a 2a 1 2 4 3 3b 1 Preset mode a Push the Increment button to select type of preset configuration or to select custom mode CUS b Push the Select button to step to the Timer setting 2 Timer setting a Push the Increment button to step between the available time settings b Push the Select button to confirm the setting and step to store mode Sto 3 Store mode a...

Page 26: ...device 8 11 Configuration in custom mode 9 Sto CUS r 01 C 01 PAS 000 000 d 1a 4c 6b 8a 9a 10 3b 5a 6a 2a 2b 1 2 3a 4a 4b 5b 5 7 7a 7c 8 3 4 6 8b 7b 5c After a factory reset the custom configuration mode is reached from the preset menu Push the increment button several times until you see the blinking CUS text on the display This entry is shown to indicate Custom mode Custom configuration mode can ...

Page 27: ...t button to step to the Store mode 7 Password entry a Push the increment button to increment the flashing segment b Push the select button to step to the next segment c Push and hold the select button to verify the password 8 Store mode a Push and hold the select button to store the settings b Push the select button to return to Custom entry 9 Fail safe mode waiting for power a Power cycle the saf...

Page 28: ...e select button to step to the Reset setting 3 Reset setting a Push the select button to step to the Timer delay setting 4 Timer delay setting a Push and hold the select button to enter the Timer delay timeout value b Push the select button to step to the Log entry 5 Timer delay timeout value a Push and hold the select button to return to the Timer delay setting 6 Log entry a Push and hold the sel...

Page 29: ...e accepted and a reset has been done a countdown starts After the set delay time the output activates T a u A I In SR If at least one signal goes unaccepted within the set time the output remains inactivated T T a u A I In SR Off delay When at least one input signal becomes unaccepted a countdown starts After the set time the output is inactivated T a u A I In SR If the input condition becomes una...

Page 30: ...ountdown starts The output will be inactivated after the set time or if the input signals become unaccepted during the countdown T a u A I In SR If at least one input signal becomes unaccepted within the set time the output will be inactivated Timer bypass function when the input conditions become unaccepted during the countdown T T a u A I In SR In Input conditions a Accepted safety inputs and re...

Page 31: ...pt responsibility for failure of the functions if the installation and maintenance requirements shown in this document are not implemented These requirements form part of the product warranty 9 2 Scheduled test Scheduled test high demand application All safety relays and connected safety devices used in high demand applications must be tested once a year Scheduled test low demand application All s...

Page 32: ...ut channel 2 status 10 2 LED operation indication and error status CH1 Mode CH2 Status Action off off off The safety relay is not powered Check A1 A2 voltage and connections green green green CH1 and CH2 accepted Reset done and outputs activated off flash green off CH1 and CH2 unaccepted A timer function is counting down while the safety relay remains activated ...

Page 33: ...as been unaccepted and then accepted again while CH1 remained accepted Check installation Restore by opening and closing both CH s at the same time fast flash green blue green Two channels error CH1 has been unaccepted and then accepted again while CH2 remained accepted Check installation Restore by opening and closing both CH s at the same time fast flash green blue fast flash green Reading error...

Page 34: ...tus message 8 8 8 The safety relay is powering up The segments on the display are shortly lit up during the powering up process E xx Error code The error code E xx is flashing if an error is present Error code Error type Procedure for correction E 10 E 14 Internal error 1 Power cycle the safety relay 2 If the error code remains contact your ABB representative E 15 Relay hardware error 1 Power cycl...

Page 35: ...orrection E 51 External error Signal short on T1 Examine T1 for short circuits E 52 External error Signal short on T2 Examine T2 for short circuits E 53 E 58 Internal error 1 Power cycle the safety relay 2 If the error code remains contact your ABB representative ...

Page 36: ...nnection blocks 24VDC Push in connection blocks 24VDC SSR10M SSR10MP 2TLA010050R0100 2TLA010050R0101 Screw compression connection blocks 85 265VAC 120 375VDC Push in connection blocks 85 265VAC 120 375VDC SSR20 SSR20P 2TLA010051R0000 2TLA010051R0001 Screw compression connection blocks 24VDC Push in connection blocks 24VDC SSR20M SSR20MP 2TLA010051R0100 2TLA010051R0101 Screw compression connection ...

Page 37: ...ection blocks 85 265VAC 120 375VDC USR10 USR10P 2TLA010070R0000 2TLA010070R0001 Screw compression connection blocks 24VDC Push in connection blocks 24VDC USR22 USR22P 2TLA010070R0400 2TLA010070R0401 Screw compression connection blocks 24VDC Push in connection blocks 24VDC 11 2 Accessories and spare parts Type Order code Description Connection block 2TLA010099R0000 Screw compression type Connection...

Page 38: ...38 2TLC010073M0201 Rev G 12 Dimensions All dimensions are in mm 12 1 Sentry C B A Measure Connection block type Screw connection type Push in type A 120 120 B 22 5 22 5 C 120 123 ...

Page 39: ...t temperature Caution The difference between absolute maximum rating and max operating rating is the following The product will have full performance as long as all parameters are within operating rating in any combination If any of the values in Absolute maximum rating are exceeded the relay must be disposed Absolute maximum rating Maximum voltage rating for A1 and A2 Note 2 30 VDC Maximum voltag...

Page 40: ...ase load shall only be used in a star connection NO contact AC load AC15 AC1 Rated operating voltage Ue 250 VAC Rated operating current Ie 1 contact 3A 2 contacts 3A 3 contacts 3A 4 contacts 3A DC load DC13 DC1 Rated operating voltage Ue 24 VDC Rated operating current Ie 1 contact 3A 2 contacts 3A 3 contacts 3A 4 contacts 3A Required fuse 4 A gG 1 kA short circuit protection 4 A according to UL248...

Page 41: ...t I O X4 Output high voltage VOH Minimum 15 8 VDC Maximum 25 6 VDC Output low voltage VOL Minimum 0 VDC Maximum 0 8 VDC Minimum input high voltage VIHmin Note 1 13 2 VDC Maximum input low voltage VILmax Note 2 9 0 VDC Typical input impedance 5 kΩ Output current limit short circuit protection Minimum 64 mA Maximum 75 mA Square wave signal frequency for automatic reset configuration manual reset con...

Page 42: ...25 fiberglass UL94 V0 Opener push in type PBT GF UL94 V0 Color Housing Yellow Connection block screw compression type Black Connection block push in type Black Opener push in type Orange Attachment requirements 35 mm DIN rail DIN 50022 Environmental data Pollution degree II Protection class Safety relay IP20 Enclosure for installation At least IP54 Lockable Ambient temperature range for operation ...

Page 43: ...Regulations EMC US CA Compliance Application standard compliance UL 60947 5 1 2014 CSA C22 2 No 60947 5 1 2014 CSA B44 1 Standard compliance and approvals Application standard compliance EN ISO 13851 2019 EN ISO 13856 1 2013 EN ISO 13856 2 2013 EN ISO 13856 3 2013 Functional safety standard compliance IEC 61508 1 4 2010 up to SIL3 EN ISO 13849 1 2015 up to PLe Cat 4 EN 62061 2005 up to SILCL3 EN 6...

Page 44: ... years Information for use in USA Canada Intended use Applications according to NFPA 79 Power source A suitable isolating source in conjunction with a fuse in accordance with UL248 The fuse shall be any JDYX 7 fast acting ratings 250V 4 A IR200A and be installed in the 24 VDC and 230VAC power supply to the device in order to limit the available current ...

Page 45: ...2TLC010073M0201 Rev G 45 14 Declaration of conformity ...

Page 46: ...ile the technical file ABB Electrification Sweden AB SE 721 61 Västerås Sweden Product EC type examination certificate Safety relay Sentry all versions of USR10 USR22 SSR10M SSR10 SSR20M SSR20 SSR32 SSR42 TSR10 TSR20M TSR20 BSR10 BSR11 BSR23 M6A 049833 0032 Rev 00 Notified Body TÜV Süd Product Service GmbH Ridlerstrasse 65 80339 München Germany Notified body No 0123 Used harmonized standards EN IS...

Page 47: ... MD 2016 No 1091 Electromagnetic Compatibility Regulations EMC 2012 No 3032 Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations RoHS Authorised to compile the technical file ABB Ltd Tower Court Coventry CV6 5NX United Kingdom Product Safety relay Sentry USR10 USR22 SSR10M SSR10 SSR20M SSR20 SSR32 SSR42 TSR10 TSR20M TSR20 BSR10 BSR11 BSR23 Used ...

Page 48: ...ABB Electrification Sweden AB SE 721 61 Västerås Sweden ...

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