ABB S800 Product Manual Download

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Power and productivity

for a better world™

S800 I/O

Product Guide

Summary of Contents for S800

Page 1: ...Power and productivity for a better world S800 I O Product Guide ...

Page 2: ......

Page 3: ...S800 I O Product Guide ...

Page 4: ...ion of authentication measures encryption of data installa tion of antivirus programs and so on to protect the system its products and networks against security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB verifies the function of released products and updates However system product owners are ulti mately responsible to ensure that any system ...

Page 5: ...ease Notes 13 New in this Release 13 Section 1 Key Benefits Product Benefits 18 Features 19 Section 2 Product Description Introduction 21 Product Overview 24 S800 I O Station 26 Base Cluster 26 I O Cluster 26 I O Modules 26 Functional Description 28 Product Configuration Examples 28 Communication 30 Fieldbus Communication Interface 35 Module Termination 37 ModuleBus Items 40 I O Modules 43 ...

Page 6: ...tion Unit 63 Fieldbus Communication Interface 70 ModuleBus 77 Power Supplies 91 Mounting Equipment 99 G3 compliant modules 103 I O Station Configurations 103 Mounting 107 Section 3 Technical Data and Performance Directives 113 EMC Directive 113 Low Voltage Directive 113 ATEX directive 113 Standards and Approvals 114 Electrical Safety 114 Hazardous Classified Locations 114 CE marking 114 G3 Complia...

Page 7: ...of Maximum Distance of an Optical ModuleBus Configuration 143 Power Supply and Cooling Requirements 147 Supported I O Modules and Drives via Advant Fieldbus 100 159 Supported I O Modules and Drives via PROFIBUS and CI801 159 Supported I O Modules and Drives via PROFIBUS and CI840 160 Intrinsic Safety Parameters 161 Certifications 164 Section 4 Ordering General 173 Product and Price List Structure ...

Page 8: ...Table of Contents 8 3BSE015969 600 A ...

Page 9: ...stributed to internal ABB customers and to important external customers as a complement to existing product information This Product Guide describes the S800 I O system presenting information in terms of what can be installed and configured as well as operational possibilities This Product Guide does not describe the different controller connect products For more details see separate product guide...

Page 10: ...s are related to personal injury and Caution hazards are associated with equipment or property damage it should be understood that operation of damaged equipment could under certain operational conditions result in degraded process performance leading to personal injury or death Therefore fully comply with all Warning and Caution notices Electrical warning icon indicates the presence of a hazard t...

Page 11: ...RT data communication based on the FDT standard FCI The Fieldbus Communication Interface FCI device contains the interface to the fieldbus e g AF 100 ModuleBus interface and power regulators The FCI module can manage 24 I O devices up to 12 directly and to the others in 1 to 7 I O clusters Base cluster Consists of single or red FCIs plus I O modules connected directly to the FCI G3 compliant The m...

Page 12: ...Outputs Set as Predetermined A user configurable action on an output module when communications is lost to the FCI or Controller PROFIBUS DP PROFIBUS DP is a fieldbus standard PROFIBUS DPV1 PROFIBUS DPV1 is a fieldbus standard RTD Resistance Temperature Detector SOE Sequence of events Time stamping of status changes for digital inputs TC Thermocouple I S Intrinsic Safety is a protection technique ...

Page 13: ...the documentation media provided with the system and published to ABB SolutionsBank when released as part of a major or minor release Service Pack Feature Pack or System Revision Published to ABB SolutionsBank when a User Manual or Release Note is updated in between any of the release cycles listed in the first bullet A product bulletin is published each time System 800xA Released User Manuals and...

Page 14: ...New in this Release About This Product Guide 14 3BSE015969 600 A ...

Page 15: ...y qualified personnel It must comply with the relevant national international standards e g IEC 79 14 CEI 64 2 BS 5345 Pt 4 DIN VDE 165 and in line with the established instal lation rules and recommended practice e g CEI 64 8 ANSI ISA RP 12 6 The conformity of hazardous area field devices with the related system documentation must always be checked When using modules with I S Interfaces in non I ...

Page 16: ...16 3BSE015969 600 A Safety Summary ...

Page 17: ...easy installation of the I O modules process cabling and connection to drives systems The S800 I O modules and termination units can be mounted and combined in many different configurations to fit your space requirements and suit many types of applications Figure 1 S800 I O Fieldbus Communication Interface with I O modules on Compact and Extended MTUs ...

Page 18: ...infinite number of installation arrangements for any application small to large easy mounting on a DIN rail Modularity permitting step by step expansion Cost effectiveness with respect to hardware cabling installation and maintenance Reliability and auto diagnostics Saves panel costs Reduces downtime Easy to configure Redundancy can be introduced on all levels ...

Page 19: ...to take on predefined values Easy connection to drives systems minimizing communication delays and cost All modules have plastic injection molded enclosures which provide safety protection degree IP20 according to IEC 529 The plastic used is halogen free I O modules are protected by a mechanical keying arrangement from destruction such as if an attempt is made to insert a module type in a position...

Page 20: ...bient temperature Support of connection to external Intrinsic Safety Barriers High integrity I O modules IEC 61508 SIL3 certified Hot Configuration In Run via Profibus Galvanic isolation between process and system Channel based galvanic isolation is also available SOE support by time stamped events with resolution down to 0 4 ms Available for 24 48 125 V d c digital inputs Long distance distributi...

Page 21: ...on Introduction Figure 2 shows the basic construction of I O stations without any redundancy To increase the up time a number of component can be set up with redundancy Power Supply I O Module Fieldbus Communication Interface FCI Fieldbus ModuleBus ...

Page 22: ...ption 22 3BSE015969 600 A Figure 2 I O Station Overview Controller Fieldbus Optical Optical ModuleBus Modem I O Module FCI ModuleBus ModuleBus Optical Port Base Cluster I O Cluster I O Station Electrical ModuleBus I O Cluster Base Cluster ...

Page 23: ...s is shown in Figure 3 Figure 3 I O Station Overview with Maximum Redundancy and Additional Single I O Modules Redundant ModuleBus Redundant electrical ModuleBus Optical Port Optical Optical ModuleBus Modem ModuleBus I O Cluster single I O I O Cluster single I O Controller Redundant FCI Redundant I O module Redundant Fieldbus ...

Page 24: ...f ABB s Drives With the network definition PROFIBUS it means both the versions PROFIBUS DP and PROFIBUS DPV1 An I O station can be configured over the Fieldbus Typical parameters are signal range filter time etc The status of the modules are indicated by LEDs and also accessible over the fieldbus Analog values are scaled 0 100 of the signal range AI AO modules are scanned every 4th I O scan cycle ...

Page 25: ...The following S800 I O units are G2 compliant SD831 SD832 SD833 SD834 SS832 and TB811 G3 compliant versions of SD822 and SS822 are available refer to SD822Z and SS822Z The modules are marked with a bar code that shows serial number article ID and product revision number A separate bar code strip is enclosed for optional placing on the module The bar code is of type Bar code 128 Figure 4 S800 I O S...

Page 26: ...e Cluster A base cluster includes 1 or 2 if redundancy Fieldbus Communication Interfaces FCI up to 12 S800 I O modules or 6 pairs of redundant I O I O Cluster An I O cluster includes 1 Optical ModuleBus Modem up to 12 S800 I O modules I O Modules Any combination of I O modules is possible within the limits in Table 1 Table 1 The max I O Configuration of S800 I O Connected to Advant Fieldbus 100 an...

Page 27: ...es See Chapter 3 Technical Data and Performance 1 If other than S800 I O stations are used on the same Advant Fieldbus 100 the maximum number of S800 I O stations must be reduced with a corresponding number of stations 2 Without Optical ModuleBus Expansion the maximum number is 12 Table 1 The max I O Configuration of S800 I O Connected to Advant Fieldbus 100 and PROFIBUS Continued Item Max No ...

Page 28: ...cludes some basic configuration examples to give you some ideas about the use of S800 I O PROFIBUS An S800 I O station can be connected to a PROFIBUS network using the Fieldbus Communication Interface FCI CI801 CI840 Figure 5 A PROFIBUS DP Configuration Example PROFIBUS master Other PROFIBUS slaves S800 I O stations with CI801 CI840 PROFIBUS ...

Page 29: ...0 with or without media redundancy Media redundancy on Advant Fieldbus 100 includes redundant cable redundant modems and the CI810 FCI Figure 6 A PROFIBUS DPV1 Configuration with Redundancy Example Figure 7 An AF100 Configuration with without Media Redundancy Example Other PROFIBUS slaves S800 I O station with redundant CI840 PROFIBUS master PROFIBUS master Other AF100 slaves S800 I O stations wit...

Page 30: ... O modules Advant Fieldbus 100 S800 I O is connected to Advant Fieldbus 100 via twisted pair segment When connected to Advant Fieldbus 100 the communication interface module and its S800 I O modules are called as S800 I O station An S800 I O station works as a slave for one parent controller If several S800 I O stations are connected to the same Advant Fieldbus 100 together with more than one cont...

Page 31: ...BUS DPV1 network When connected to PROFIBUS the communication interface module and its S800 I O modules are called a S800 I O station An S800 I O station works as a slave on PROFIBUS ModuleBus A Fieldbus Communication Interface module communicates with its S800 I O modules over the ModuleBus It communicates internally in the base cluster and externally with other additional clusters within the sam...

Page 32: ...duleBus Modem have a ModuleBus outlet connector to connect to an MTU or S800L module An MTU and S800L module has a bus inlet and a bus outlet connector By adding on the DIN rail an MTU or a S800L module to a ModuleBus master or a ModuleBus Modem the bus is automatically expanded up to a maximum of 12 single MTUs this number includes the number of S800L modules or 6 redundant MTUs It is not allowed...

Page 33: ...ring connection from the FCI to the modem to the second modem etc and back from the last modem to the FCI Duplex provides a two way connection and is normally the best communication design Duplex allows additional modems to be added down stream on line A cable break or loss of a modem will only affect I O clusters down stream of the failure Figure 11 Optical ModuleBus and I O Clusters Duplex Commu...

Page 34: ...Figure 12 ModuleBus configuration with Optical Media Converter TB825 TB826 Communication Section 2 Product Description 34 3BSE015969 600 A ...

Page 35: ...undant Advant Fieldbus 100 twisted pair cables and a connection for the Optical ModuleBus CI820 CI820V1 together with the interconnection unit TB815 is used when a fully redundant configuration is required CI820 CI820V1 comprises the Advant Fieldbus 100 twisted pair connection and TB815 the Optical ModuleBus connection CI840 together with termination unit TU846 TU847 is used when a fully redundant...

Page 36: ...V 1 Always check the controller documentation for information about supported functionality CI810 Single Advant Fieldbus 100 FCI 2 x Advant Fieldbus 100 Modems for twisted pair cable Power supply 24 V 19 2 30 V Rated insulation voltage 50 V CI820 CI820V1 Advant Fieldbus 100 FCI for redundancy configuration Advant Fieldbus 100 modem for twisted pair cable Power supply 24 V 19 2 30 V Rated insulatio...

Page 37: ...les or relay outputs for minimum DIN rail space TU812 TU812V1 Compact MTU 25 pin D sub Connector for field connection 50 V 1 Typically used with 24 48 V d c binary and 20 20 mA analog modules providing easy and fast installation with pre fabricated cables TU813 Compact MTU Crimp Snap in Connector for field connection 250 V 2 Typically used with 120 230 V d c a c binary modules The Crimp Snap in co...

Page 38: ...er channel Channel wise fused transducer power outlets Usable for 2 wire transmitters TU836 TU836V1 Extended MTU 2 4 groups 2 6 power terminals 250 V individually fused per channel For loads where the power supply always is taken from the MTU TU837 TU837V1 Extended MTU 2 4 groups 2 6 power return terminals 250 V fused For loads where the power supply always is taken from the MTU or without the pow...

Page 39: ... to 16 isolated channels 250 V TU852 Redundant Horizontal MTU two 25 pin D sub Connectors for field connection 50V TU854 Redundant Horizontal MTU 25 pin D sub Connector for field connection and individual shunt sticks 50V TU890 Compact MTU I S applications 50 V For use with I O modules with Intrinsic Safety interfaces TU891 Compact MTU Non I S applications 50 V For use with I O modules with Intrin...

Page 40: ... vertical DIN rail Horizontal Mounting Profile Mounting profile with one DIN rail and one cable duct 1 Connector is not enclosed 2 The three cable plugs are enclosed see Table 4 3 Connector is not enclosed Three connectors are needed see Table 4 Table 4 Cable Connectors for TU813 and TU814 Supplied by Phoenix Contact Part No Name Cable plug TU813 1809792 MSTBC 2 5 8 STZF 5 08 Cable plug TU814 1808...

Page 41: ...nsulation voltage 50 V TB825 ModuleBus Optical Media Converter converts between plastic opto fiber or HCS fiber with Versatile link connectors and glass optical fiber with ST connectors TB826 Modulebus Optical Media Converter converts plastic opto fiber or HCS fiber with Versatile link connectors to single mode glass opto fiber with SC connectors TB840 TB840A Optical ModuleBus Modem for redundant ...

Page 42: ...e with connectors Optical simplex cable plastic fibre 15 m 492 ft TB805 Bus Outlet ModuleBus extent cable adaptor D sub 25 female For single ModuleBus TB806 Bus Inlet ModuleBus extent cable adaptor D sub 25 male For single ModuleBus or carrier for TB842 TB807 ModuleBus terminator One each per base and I O cluster TK801V003 ModuleBus extension cable Shielded Cable 0 3m 1 0 ft D sub 25 male female T...

Page 43: ...green normal operation FAULT F red when a fault is detected WARNING W yellow when a channel fault is detected and OUTPUT SET AS PREDETERMINED O yellow when the module has lost communication for output modules S800L I O modules only have one STATUS S LED showing RUN green and FAULT red All S800 I O modules except S800L can be replaced with both system power and field power connected Digital I O Mod...

Page 44: ...up with 16 channels used together with TU805 enable 2 and 3 wires connections The input modules can be configured to monitor field power status Loss of field power will set module status to warning and channel status to error Outputs do not need external inductive load suppression components Table 6 S800 Digital Modules Module Type Type 1 Description DI801 L Digital Input 24 V d c 1 16 channels 2 ...

Page 45: ...t 24 V d c 2 8 channels SOE handling Rated insulation voltage 50 V DI831 Digital Input 48 V d c 2 8 channels SOE handling Rated insulation voltage 50 V DI840 Digital Input 24 V 1 16 channels SOE handling Rated insulation voltage 50 V Advanced on board diagnostics For single and redundant applications DI880 5 6 7 High Integrity Digital Input 24 V d c 1 16 channels For single and redundant applicati...

Page 46: ...rent sink Rated insulation voltage 50 V DO815 8 Digital Output 24 V d c 2 A protected 2 4 channels Rated insulation voltage 50 V DO818 Digital Output 24 V d c 0 5 A protected 2 16 channels 4 Rated insulation voltage 50 V DO820 Digital Output Relay 8 1 channels 24 230 V a c 3 A cos 0 4 d c 42W Varistor protected Rated insulation voltage 250 V DO821 Digital Output Relay 8 1 normally closed channels ...

Page 47: ...oning Rated insulation voltage 50 V DP840 Pulse Counter 8 channels Pulse count or frequency measurement 20 kHz Interface for NAMUR 12 V and 24 V The input can be read as digital input signals For single and redundant applications Rated insulation voltage 50 V 1 Type L S800L I O 2 1 16 equals 1 groups of 16 channels 3 2 8 equals 2 groups of 8 channels 4 2 16 equals 2 groups of 16 channels 5 Only to...

Page 48: ...20 mA 12 bit 0 1 Current shunt resistor 250 is protected to 30 V Rated insulation voltage 50 V AI810 Analog Input 1 8 channels 0 20 mA 4 20 mA 0 10 V 2 10 V 12 bit 0 1 Current shunt resistor 250 is protected to 30 V Rated insulation voltage 50 V AI815 Analog Input 1 8 channels 0 20 mA 4 20 mA 0 5 V 1 5 V 12 bit 0 1 Current shunt resistor 250 is protected to 11 V Rated insulation voltage 50 V AI820...

Page 49: ...type B 0 1820o C type C 0 2300o C type E 270 1000o C type J 210 1200o C type K 270 1372o C type N 270 1300o C type R 50 1768o C type S 50 1768o C type T 270 400o C linear 30 75 mV 14 bit Rated insulation voltage 50 V AI843 Analog Input 1 8 ch Thermocouple TC 30 mV to 75 mV linear or TC types B C E J K L N R S T and U 16 bit Rated insulation voltage 50 V Advanced on board diagnostics For single and...

Page 50: ...mocouple RTD Pt Ni Cu and linear TC B C D E J K L N R S T U and linear 15 bit sign I S interface Rated insulation voltage 50 V AI895 Analog Input 1 8 channels 4 20 mA 12 bit 0 1 I S and HART interface Rated insulation voltage 50 V AO801 L Analog Output 1 8 channels 0 20 mA 4 20 mA 12 bit 0 1 RL maximum 850 Ohms Rated insulation voltage 50 V AO810 AO810V2 Analog Output 1 8 channels 0 20 mA 4 20 mA ...

Page 51: ... 0 1 HART interface RL maximum 750 Ohms Rated insulation voltage 50 V Advanced on board diagnostics For single and redundant applications AO890 Analog Output 1 8 channels 0 20 mA 4 20 mA 12 bit 0 1 I S interface RL maximum 750 Ohms Rated insulation voltage 50 V AO895 Analog Output 1 8 channels 4 20 mA 12 bit 0 1 I S and HART interface RL maximum 750 Ohms Rated insulation voltage 50 V 1 Type L S800...

Page 52: ...CS600 800 with crane application ACS600 800 with pump and fan application PFC DCS400 500 with standard drive DCS600 with crane application The following drives are considered to be engineered drives ACS600 800 with system application ACS600 800 with system application PMSM ACS600 800 IGBT with supply ISU application ACS600 800 with Multi Block Programming application ABxR7xxx ACS800 with crane app...

Page 53: ... allows installations in an electrical disturbed environment Faults in drives available as alarms and in diagnostic displays reduces troubleshooting and maintenance costs Warnings from drives available as events and in diagnostic displays allows the operator to determine when preventive service is needed Predefined type circuit solutions reduces project engineering and commissioning The connection...

Page 54: ...ication engineer The data enables the control system to have access to basic information such as speed current torque and diagnostic information Information from the fieldbus master A setpoint for speed or torque in percentage or absolute values can be sent It is also possible to give commands to the drive for example start stop and fault reset Figure 13 Examples of Drives Integration ...

Page 55: ...fety interfaces calls for expert installation and commissioning as well as correct operation and meticulous maintenance Only those persons conversant with the installation commissioning operation and maintenance of similar apparatus and who has the necessary qualifications should work on these products Ensure that the installation is carried out observing the safety regulations pertaining to the i...

Page 56: ...2 m 0 66 ft and 1 3 m 4 3 ft The maximum cable length is 100 m 109 yd Table 8 Supported Modules and Intrinsic Safety Components ABB delivery Pepperl Fuchs delivery S800 I O module Terminal unit Termination and adaptor board Intrinsic Safety modules Note AI810 TU812 2108 HAT ABB AI H 01 2026 2030 2062 2072 Dual channel modules 2108 HAKE ABB AI H 01 1 1 Loop disconnected terminals 2026 2030 using pa...

Page 57: ... connects to S800 I O via the TU812 termination unit which provides a D sub connector Multipurpose cables are also available Further information is available in the ABB Entrelec catalog Pre wiring system for PLC s Interfast 1SNC127001C0206 Connection to Phoenix Contact Varioface solutions The Phoenix Contact offers solutions for fast termination solutions with pre wired cables and an assortment of...

Page 58: ...5 AO845 AO845A AI895 and AO895 For HART connection via external HART MUX see Support for connections to instruments in Hazardous Areas on page 55 S800 I O provides the possibilities for HART communication but the user function is defined by the system operator stations and controllers S800 I O is included in Always read the relevant system documentation for information about the supported features...

Page 59: ...edundant electrical ModuleBus the primary FCI will control both electrical ModuleBuses When the primary FCI fails the secondary FCI will take control of both electrical ModuleBuses Input Modules When using redundant input modules all reading is done from the primary input module The input module will diagnose itself and when the primary input module fails the secondary input module will be set as ...

Page 60: ... one DO module fails it will give output signals set to low The DO module that still work will override by setting some signals to high Software Components Fieldbus Communication Interface The system software of a Fieldbus Communication Interface comprises a real time operating system The software is installed at delivery The upgrades are available for download for the system software for field up...

Page 61: ... and up to 12 I O modules I O cluster 1 to 7 consist of an Optical ModuleBus Modem and up to 12 I O modules An S800 I O station can have up to 24 I O modules in total I O cluster 1 to 7 are connected to the communication interface module through an optical expansion of the ModuleBus I O Modules There are two types of S800 I O modules S800 I O modules designed to be used together with the Module Te...

Page 62: ...I O Modules Section 2 Product Description 62 3BSE015969 600 A Figure 16 Dimensions for S800L Modules 58 5 Centre of DIN rail Next module ...

Page 63: ... components if required Extended MTUs with group wise isolated interfaces allow for two or three wire termination of field circuits and provide group wise or individually fuses for powering field objects Extended MTUs which offer two or three wire terminations allows direct field object cable termination The need for external marshalling is therefore drastically reduced or eliminated when Extended...

Page 64: ...20 V and 250 V rated I O modules An inserted I O module is assigned the unique position identity of its MTU Through the incremental bus design the physical size of an S800 I O installation is directly proportional to the number of installed MTUs The physical lock for S800 I O which locks an I O module to its MTU allows I O module removal only when the lock is in its unlocked position The locking m...

Page 65: ...Figure 18 Typical Extended MTU with I O Module Section 2 Product Description Module Termination Unit 3BSE015969 600 A 65 ...

Page 66: ...Figure 19 Typical Compact MTU with I O Module Module Termination Unit Section 2 Product Description 66 3BSE015969 600 A ...

Page 67: ...odule A B C D E F A B C D E F 192 mm 58 5 mm 9 mm 7 mm 31 5 mm 27 7 6 2 30 0 35 1 24 58 mm 2 28 122 mm 4 8 4 68 119 mm 40 mm 1 57 5 mm 0 2 92 5 mm 3 64 99 5 mm 3 92 Center of DIN rail 8 mm 0 31 Section 2 Product Description Module Termination Unit 3BSE015969 600 A 67 ...

Page 68: ...Module Termination Unit Section 2 Product Description 68 3BSE015969 600 A Figure 21 Typical Horizontal Redundant MTU ...

Page 69: ...Section 2 Product Description Module Termination Unit 3BSE015969 600 A 69 Figure 22 MTU with I O Module 122 mm 4 8 ...

Page 70: ...mmunication Interface FCI module is a configurable communication interface which performs operations such as signal processing gathering of various supervision information OSP handling and configuration of re inserted I O modules The FCI connects to a controller by way of different types of fieldbuses Figure 23 CI801 FCI Dimensions ...

Page 71: ...Section 2 Product Description Fieldbus Communication Interface 3BSE015969 600 A 71 Figure 24 CI810 FCI Dimensions ...

Page 72: ...Fieldbus Communication Interface Section 2 Product Description 72 3BSE015969 600 A Figure 25 CI820 FCI Dimensions ...

Page 73: ...Section 2 Product Description Fieldbus Communication Interface 3BSE015969 600 A 73 Figure 26 TB815 Interconnection Unit Dimensions ...

Page 74: ...and are used for single I O modules TU846 has two ModuleBuses and are used for redundant I O modules Figure 27 Redundant CI820 FCIs and TB815 Interconnection Unit Layout Tx Rx M O D U L E B U S SERVICE SERVICE SB SA L L L L STN ADDR F R P CI820 0 1 2 9 7 5 3 8 4 6 0 1 2 9 7 5 3 8 4 6 x 10 x 1 T1 T2 PR DU SB SA L L L L STN ADDR R P CI820 0 1 2 9 7 5 3 8 4 6 0 1 2 9 7 5 3 8 4 6 x 10 x 1 T2 DU TB815 ...

Page 75: ...Figure 28 Redundant CI840 FCI and MTU TU847 124 mm 4 88 128 mm 162 mm 5 04 6 38 186 mm 7 32 Section 2 Product Description Fieldbus Communication Interface 3BSE015969 600 A 75 ...

Page 76: ...anged during system operation A module locking mechanism disconnects ModuleBus and process signals safely from the module A newly inserted I O module is automatically put into operation if the system identifies the module being correct type and without faults Figure 29 Dimension for typical MTU for CI840 or TB840 ...

Page 77: ...cted to the fiber optic ModuleBus The TB820 TB820V2 ModuleBus Modem has a rotary switch that selects its cluster number 1 to 7 on the Optical ModuleBus The ModuleBus Modem communicates with the FCI or Controller via the Optical ModuleBus The TB820 TB820V2 ModuleBus Modem provides 24 V d c protected from the source and an isolated protected 5 V d c power to the cluster s I O modules by way of the e...

Page 78: ...ModuleBus Section 2 Product Description 78 3BSE015969 600 A Figure 30 TB820 TB820V2 ModuleBus Modem ...

Page 79: ...ndant I O TB840 can be used as single with TU807 The ModuleBus Modem has an electrical and an Optical ModuleBus interface which are logically the same bus A maximum of 12 I O modules can be connected to the electrical ModuleBus and up to seven clusters can be connected to the fiber optic ModuleBus The cluster address sets by a rotary switch on the Termination Unit TU807 TU840 TU841 TU848 TU849 in ...

Page 80: ...ModuleBus Section 2 Product Description 80 3BSE015969 600 A Figure 31 TB840 and TU840 TU841 124 mm 4 88 128 mm 47 mm 162 mm 1 85 5 04 6 38 186 mm 7 32 Only TU848 TU849 ...

Page 81: ...r ModuleBus Optical Media Converter converts between plastic opto fiber or HCS fiber with Versatile link connectors and glass optical fiber with ST connectors The TB825 is built in S800L mechanics and DIN rail mounted Figure 32 TB825 Optical Media Converter 85 6 14 2 136 114 67 5 57 2 58 5 ...

Page 82: ... is a Long Range Optical Media Converter for the ModuleBus It is used to convert between plastic opto fiber or HCS fiber with Versatile link connectors and single mode field fiber with SC connector The TB826 is built in S800L mechanics and DIN rail mounted Figure 33 TB826 Optical Media Converter ...

Page 83: ... the Optical ModuleBus expansion and one connector for connection to the Fieldbus Communication Interface module FCI The ModuleBus Optical ports are used together with the communication modules CI810 CI820 CI820V1 and TB815 TB810 TB811 is connected directly on the FCI Figure 34 ModuleBus Optical Port TB810 TB811 Rx Tx Tx Rx 20 mm 0 79 39 6 mm 1 6 39 6 mm 1 6 ...

Page 84: ... ModuleBus expansion and one connector for connection to the Fieldbus Communication Interface module FCI The ModuleBus Optical ports are used together with the communication modules CI801 or CI840 TB842 is connected to CI801 through TB806 and to CI840 through TB806 and TU847 or TB846 and TU846 Figure 35 ModuleBus Optical Port TB842 17 6 mm 56 7 mm 42 3 mm ...

Page 85: ...ttenuation maximum 4 dB Hard Clad Silica HCS fiber up to 200 m Riser or plenum Simplex or duplex cable Latching simplex or duplex connector Cable attenuation maximum 2 dB TB825 Field Optical Cable Glass Optical Fiber multimode up to 1000 m Fiber dimensions 62 5 125 µm Connector type ST bayonet Wave length 820 nm Max cable attenuation 3 5 dB 1000 m of unspliced cable TB826 Field Optical Cable Glass...

Page 86: ...6 on the next page MTUs and S800L I O modules within a cluster can be set up in two or more physically separated groups with extension cable adaptors which fit to the bus outlet and inlet connectors of communication interface modules Optical ModuleBus Modem MTUs and S800L modules The factory made extension cables which plug into the cable adaptors are available in lengths of 0 3 0 6 and 1 2 m 1 2 ...

Page 87: ... for the electrical ModuleBus and two for the ModuleBus extension cable See Figure 37 and Figure 38 MTUs within a cluster can be set up in two or more physically separated groups with extension cable adaptors which fit to the bus outlet and inlet connectors of communication interface modules Optical ModuleBus Modem and MTUs The factory made extension cables are available in lengths of 0 3 0 6 and ...

Page 88: ...ModuleBus Section 2 Product Description 88 3BSE015969 600 A Figure 37 Module Outlet Module TB845 ...

Page 89: ...Section 2 Product Description ModuleBus 3BSE015969 600 A 89 Figure 38 ModuleBus Inlet Module TB846 ...

Page 90: ...s terminator module at the end of each electrical ModuleBus Figure 39 ModuleBus Terminator Module A B C D E F A B C D E F ModuleBus Terminator Top View C1 2 3 4 5 6 7 C8 B1 2 3 4 5 6 7 B8 A1 2 3 4 5 6 7 A8 L1 L2 L2 L1 L2 L1 TB807 ModuleBus Connector X1 MTU Assembly 13 mm 0 52 0 52 13 mm 0 52 18 mm 0 71 Latch 19 mm 0 75 ...

Page 91: ...in parallel to achieve more current SS832 can be used directly for load up to 10 A For loads up to 20 A two SS832 modules must be used The signals can connect to the SA or SB inputs of the Communication interface module or to an Optical ModuleBus Modem to monitor power status in 1 1 redundant mains configurations In a parallel connections the lifetime will decrease due to not perfect load sharing ...

Page 92: ...2Z Voting Device 20 A Dual d c 24 V to single 24 V Rated insulation voltage 50 V SS823 Power Voting Unit 20A with overvoltage protection Two units required for redundancy Rated insulation voltage 50 V SS832 Power Voting Unit 20A Two units required for redundancy Rated insulation voltage 50 V Table 9 Power Supplies Continued Module Type Description ...

Page 93: ...Figure 40 Power Supply Module SD831 Section 2 Product Description Power Supplies 3BSE015969 600 A 93 ...

Page 94: ...Figure 41 Power Supply Module SD832 Power Supplies Section 2 Product Description 94 3BSE015969 600 A ...

Page 95: ...Figure 42 Power Supply Module SD833 Section 2 Product Description Power Supplies 3BSE015969 600 A 95 ...

Page 96: ...Figure 43 Power Supply Module SD834 Power Supplies Section 2 Product Description 96 3BSE015969 600 A ...

Page 97: ...Section 2 Product Description Power Supplies 3BSE015969 600 A 97 Figure 44 Voting Unit SS823 ...

Page 98: ...Power Supplies Section 2 Product Description 98 3BSE015969 600 A Figure 45 Voting Unit SS832 ...

Page 99: ...d TB840 TB840A on a vertical DIN rail This enables the higher range of the ambient temperature for CI801 CI840 CI840A and TB840 TB840A Apart from MTUs for CI840 TB840 can also be ModuleBus cable adapters mounted on the Mounting Kit Figure 46 Mounting Kit for CI801 CI840 CI840A TB840 TB840A Table 10 Mounting Kit Dimensions Item Value Width 200 mm 7 87 Depth 170 mm 6 69 Height 17 mm 0 67 Weight 0 5 ...

Page 100: ... I O modules in cabinets or other types of installations The profile supports good mechanical stability and chassis ground connection There are aluminium profiles for horizontal 465 mm 19 592 mm 24 or 719 mm 28 31 mounting see Figure 48 Figure 47 Configurations for mounting of MTUs on the Mounting Kit TU840 TU848 TU841 TU849 TB845 TB805 TB845 TU846 TB805 TU847 TB846 TU846 TB845 TB806 TU847 TB805 T...

Page 101: ...ning screws Section 2 Product Description Mounting Equipment 3BSE015969 600 A 101 The profile has grooves for self tapping screws ST 4 8 9 5 that can be used for fastening the modules in an environment with high vibrations The aluminum profiles have one DIN rail and one cable duct and are available in different sizes ...

Page 102: ...ure 49 Prefabricated Aluminium Profile Dimensions 482 mm 19 465 mm 18 31 7 73 mm 0 29 44 45 mm 1 75 40 mm 1 57 253 3 mm 9 97 76 mm 2 99 Mounting Equipment Section 2 Product Description 102 3BSE015969 600 A ...

Page 103: ... modules in packaging I O Station Configurations An I O station can consist of one Base I O cluster and up to seven I O clusters The Base I O cluster consists of a FCI single or redundant and up to 12 I O modules The I O cluster consists of one ModuleBus Modem and up to 12 I O modules For I O station with single FCI for PROFIBUS or AF100 and redundant FCI for AF100 see Figure 50 Both PROFIBUS and ...

Page 104: ...2 I O Cluster 3 Optical ModuleBus Port TB810 ModuleBus Modem TB820 Base I O Cluster I O Cluster 1 I O Cluster 2 I O Cluster 3 Optical ModuleBus Port TB810 CI820 FCI TB815 Interconnection Unit TB 807 ModuleBus Terminator TB 806 ModuleBus Cable Adaptor In I O Station Configurations Section 2 Product Description 104 3BSE015969 600 A ...

Page 105: ...ption I O Station Configurations 3BSE015969 600 A 105 Figure 51 Optical ModuleBus Extension from CI840 CI840 Base I O Cluster I O Cluster 1 I O Cluster 2 I O Cluster 3 TB806 TB846 TB842 TU846 TU847 ModuleBus Modem TB820 TB807 ...

Page 106: ...Figure 52 Optical ModuleBus Connection to Redundant TB840 I O Cluster TB840 TU841 TB807 Redundant AC800M I O Station Configurations Section 2 Product Description 106 3BSE015969 600 A ...

Page 107: ...quired field termination The S800 I O is mounted on a DIN rail The DIN rail is mounted in a cabinet or on an enclosure wall to a metal sheet with fastening screws every 100 mm to ensure a good chassis ground connection in the cabinet or on an open track The FCI ModuleBus Modem MTUs and S800L I O modules are mounted on the DIN rail It is recommended to use end supports when mounting the I O station...

Page 108: ...6 1 2 3 4 5 6 7 8 9 11 12131415 10 16 Status S12345678910111213141516 120 mm 4 72 Mounting Section 2 Product Description 108 3BSE015969 600 A By using extension cable s a very flexible mounting arrangement is possible adapting to required panel or cabinet layout The maximum length of an electrical ModuleBus should not be more when 2 5 m 100 Figure 56 I O Station in Small Groups Cable Adaptor out T...

Page 109: ...I 64 2 BS 5345 Pt 4 DIN VDE 165 and in line with the established installation rules and recommended practice e g CEI 64 8 ANSI ISA RP 12 6 The conformity of hazardous area field devices with the related system documentation must always be checked When using modules with I S Interfaces in non I S applications the I S modules can be placed in any position following the same rules as non I S modules ...

Page 110: ...M I O MTUs 796mm 31 3 84mm 3 3 58mm 2 3 20mm 0 8 162mm 6 37 84mm 3 3 120mm 4 72 1540mm 60 6 110mm 4 33 162mm 6 37 20mm 0 8 123mm 4 83 Measurement for TU847 and CI840 1579mm 62 2 Mounting Section 2 Product Description 110 3BSE015969 600 A ...

Page 111: ...on with Redundant CI820 FCIs Cable adaptor in TB806 Terminator TB807 TK801V0xx CI820 FCI TB815 Interconnection Unit Cable adaptor out TB805 162mm 6 36 174mm 6 84 Section 2 Product Description Mounting 3BSE015969 600 A 111 ...

Page 112: ...141516 123456789 11 12131415 10 16 Status S12345678910111213141516 123456789 11 12131415 10 16 Status S12345678910111213141516 12 34 56 78 9 11 12131415 10 16 Status S12345678910111213141516 1 23 45 67 89 11 12131415 10 16 Status S12345678910111213141516 1 23 45 67 89 11 12131415 10 16 Status S12345678910111213141516 12 34 56 78 9 11 12131415 10 16 Status S12345678910111213141516 12 34 56 78 9 11 ...

Page 113: ...2007 EMC Emission EN 61000 6 2 2005 EMC Immunity Low Voltage Directive All products mentioned in this document that bares the CE marking meet the requirement of the Low Voltage Directive LVD 2006 95 EC The following standard has been applied EN 61131 2 2007 Clause 11 12 13 and 14 ATEX directive All products mentioned in this document that bares the Ex symbol meet the requirement of the ATEX Direct...

Page 114: ... Atmospheres Part 15 Electrical Apparatus with Type of Protection n IEC EN 60079 15 Electrical apparatus for explosive gas atmospheres Part 15 Construction test and marking of type of protection n electrical apparatus EN 50020 Electrical apparatus for potentially explosive atmospheres Intrinsic safety i See Certifications on page 164 for each module type certification details CE marking The S800 p...

Page 115: ...are unconnected Transport and Storage Conditions The S800 modules should be transported and stored in their original packaging Table 13 S800 Storage Conditions Condition Range Standard Temperature 40 to 70 C IEC EN 61131 2 Humidity RH 5 to 95 no condensation Altitude 500 to 3000 m Pollution degree Degree 2 IEC 60664 1 Corrosive atmosphere 1000 Angstrom copper corrosion over 28 days ISA 71 04 Sever...

Page 116: ... EN 61131 2 Temperature change 3 C min Humidity RH 5 to 95 no condensation Altitude 2000 m Pollution degree Degree 2 IEC 60664 1 Corrosive atmosphere 1000 Angstrom copper corrosion over 28 days 2000 Angstrom copper corrosion over 28 days ISA 71 04 Severity level G2 ISA 71 04 Severity level G3 Mechanical Operating Conditions Table 15 Mechanical Operating Conditions Operative range Standard Vibratio...

Page 117: ...B µV m quasi peak measured at 10m EN IEC 61000 6 4 EN IEC 61131 2 230 MHz 1000 MHz 47 dB µV m quasi peak measured at 10m Table 17 Conducted Radio Frequency Emission AC mains port IEC 61000 6 4 Class A IEC EN 61131 2 Conducted Radio Frequency Emission AC mains port IEC 61000 6 4 Class A IEC EN 61131 2 Test Limits Generic standards 0 15 MHz 0 50 MHz 79 dB µV m quasi peak 66 dB µV m average EN IEC 61...

Page 118: ... 6 2 EN IEC 61131 2 Conducted RF field 0 15MHz 80MHz 10V EN IEC 61000 6 2 EN IEC 61131 2 Table 19 Transients Immunity Transients immunity Electrostatic discharge 4 kV contact discharge 8 kV air discharge IEC 61000 6 2 IEC 61131 2 Electrical fast transient Burst 2 kV AC DC process I O AC 1 kV Process I O DC analog I O and com IEC 61000 6 2 IEC 61131 2 Surge 2 kV common mode AC DC power ports proces...

Page 119: ...er supplies are compliant with Overvoltage Category III networks industrial mains All I O signals are overvoltage II compliant Equipment Class and Insulation Voltages Equipment Class The S800 equipment class is Class 1 according to IEC 60536 Class 1 means protection of electric shock by protective earth connection PE In this case this means a PE connection must be made to the DIN rail Insulation V...

Page 120: ...c 1 second for RIV 250V modules 1 Modules with a working voltage of less than 50 V have RIV 50 V RIV 250 V applies to all modules having a working voltage greater than 50 V It should be noted that insulation test voltage specifications according to electrical safety standards do not imply that permanent connection to circuits with voltages greater than the specified Rated Insulation Voltage is all...

Page 121: ...100 load CI810 CI820load S800 I O Module 1load S800 I O Module nload Calculation of load for AF100 with a length of max 2 000 m 2 200 yards Due to the organization of the Advant Fieldbus 100 scans some constraints are imposed on the transmissions To guarantee message transfer etc at least 30 of the fieldbus load is reserved The remaining load up to 70 can be used for S800 I O station loading and o...

Page 122: ... 915 2 2 2 2 6 3 3 9 8 3 15 1 95 3 15 3 175 1 965 1 1 1 1 3 15 1 95 16 1 575 0 975 1 575 1 6 0 99 0 55 0 55 1 575 0 975 32 0 788 0 488 0 788 0 812 0 503 0 275 0 275 0 788 0 488 64 0 394 0 244 0 394 0 418 0 259 0 138 0 138 0 394 0 244 128 0 197 0 122 0 197 0 221 0 137 0 069 0 069 0 197 0 122 256 0 098 0 061 0 098 0 123 0 076 0 034 0 034 0 098 0 061 512 0 049 0 03 0 049 0 074 0 046 0 017 0 017 0 049...

Page 123: ...cks increase the load depending on the cyclicity and with the same amount as the net load at the cycle time For Master the cycle time is 1024 which gives 0 016 more load For MOD the cycle time is configurable DP820 2 INSCANT 2 Total load load generated by INSCANT load generated by OUTSCANT The total load if INSCANT is 32 ms and OUTSCANT is 64 ms is Total load 1 038 0 369 1 407 DP820 2 OUT SCANT 2 ...

Page 124: ...ks increase the load depending on the cyclicity and with the same amount as the net load at the cycle time For Master the cycle time is 1024 which gives 0 009 more load For MOD the cycle time is configurable DP820 2 INSCANT 2 Total load load generated by INSCANT load generated by OUTSCANT The total load if INSCANT is 32 ms and OUTSCANT is 64 ms is Total load 1 288 0 494 1 782 DP820 2 OUT SCANT 2 2...

Page 125: ... per bus 99 stations Supported communication speeds 9 6 kbit s to 12 Mbit s Maximum number of S800 I O stations per Profibus bus segment 32 stations Maximum number of S800 I O modules in a station 24 modules Maximum number of S800 I O modules per cluster 12 modules It is not allowed to physically install more than 12 MTUs and or S800L modules in a cluster ...

Page 126: ...can handle Table 24 shows maximum number of modules that can be connected to one CI801 Table 24 Maximum Number of Modules on CI801 Module Type Number of Modules AI801 AI810 AI830 AI830A AI835 AI835A AI890 AI893 AI895 14 11 AI820 AI825 24 22 AI843 11 9 AI815 AI845 14 11 AO801 AO810 AO810V2 AO890 AO895 7 5 AO820 14 11 AO815 AO845 AO845A 7 5 DI801 DI802 DI803 DI810 DI811 DI820 DI821 24 24 DI818 24 24...

Page 127: ...mns Sum User Parameters Sum Input Bytes Sum Output Bytes Calculate the three total sums for ParamSize InSize OutSize Check that ParamSize is less than or equal to 221 220 if HCIR is used InSize is less than or equal to 239 in normal mode 199 in Extended HART mode OutSize is less than or equal to 112 in normal mode 90 in Extended HART mode If any of these three values is too high then the configura...

Page 128: ...s Output Bytes Number of Modules Sum User Para meters Sum Input Bytes Sum Output Bytes AI801 13 17 0 AI810 13 17 0 AI820 9 9 0 AI825 9 9 0 AI830 AI830A 12 17 0 AI835 15 17 0 AI835A 16 17 2 AI843 16 20 2 AI815 AI845 13 17 0 AI890 13 17 0 AI893 15 17 0 AI895 13 17 0 AO801 17 1 16 AO810 AO810V2 17 1 16 AO820 11 1 8 AO815 AO845 AO845A 18 1 16 AO890 17 1 16 AO895 17 1 16 ...

Page 129: ...820 6 2 0 DI821 6 2 0 DI828 7 4 0 DI840 13 4 0 DI890 7 2 0 DO801 10 2 2 DO802 7 1 1 DO810 10 2 2 DO814 10 2 2 DO815 8 1 1 DO818 16 4 4 DO820 DO821 7 1 1 DO828 10 2 2 DO840 11 2 2 Table 25 Calculation of Number of Modules on CI801 Continued Module Type User Parameters Input Bytes Output Bytes Number of Modules Sum User Para meters Sum Input Bytes Sum Output Bytes ...

Page 130: ...used Number of input and output bytes See Calculation of Number of S800 I O Modules per Station on page 126 MAX TSDR Maximum Station Delay of Responder in TBIT Bit Time See GSD file DO890 6 1 1 DP820 12 18 13 DP840 10 34 0 Standard Drives 4 13 12 Total sum ParamSize InSize OutSize Table 25 Calculation of Number of Modules on CI801 Continued Module Type User Parameters Input Bytes Output Bytes Numb...

Page 131: ...00 I O modules in a station 24 modules Maximum number of S800 I O modules per cluster 12 modules Switch over time at failure in a redundant CI840 configuration is typical 100 ms and maximum 150 ms The 12 modules per cluster can either be 12 single I O modules or 6 pairs of redundant I O modules Redundant I O modules can only be mounted on the base cluster It is not allowed to mix single and redund...

Page 132: ...P can handle Table 26 shows maximum number of modules that can be connected to one CI840 Table 26 Maximum Number of Modules on CI840 Module Type Number of Modules AI801 AI810 AI815 AI830 AI830A AI835 AI835A AI890 AI893 AI895 14 11 AI820 AI825 24 22 AI843 11 9 AI845 14 11 AO801 AO810 AO815 AO810V2 AO845 AO845A AO890 AO895 7 5 AO820 14 11 DI801 DI802 DI803 DI810 DI811 DI820 DI821 DI825 1 DI890 24 24...

Page 133: ...CI840 3BSE015969 600 A 133 The values in brackets are in Extended HART mode and HCIR DO818 13 13 DO828 22 21 DO840 20 19 DP820 8 6 DP840 7 5 1 Not supported by AC 800M Table 26 Maximum Number of Modules on CI840 Continued Module Type Number of Modules ...

Page 134: ...te the sum in the three columns Sum User Parameters Sum Input Bytes Sum Output Bytes Calculate the three total sums for ParamSize InSize OutSize Check that ParamSize is less than or equal to 221 220 if HCIR is used InSize is less than or equal to 239 in normal mode 199 in Extended HART mode OutSize is less than or equal to 112 in normal mode 90 in Extended HART mode If any of these three values is...

Page 135: ...s Output Bytes Number of Modules Sum User Para meters Sum Input Bytes Sum Output Bytes AI801 13 17 0 AI810 13 17 0 AI820 9 9 0 AI825 9 9 0 AI830 AI830A 12 17 0 AI835 15 17 0 AI835A 16 17 2 AI843 16 20 2 AI845 AI815 13 17 0 AI890 13 17 0 AI893 15 17 0 AI895 13 17 0 AO801 17 1 16 AO810 AO810V2 17 1 16 AO820 11 1 8 AO815 AO845 AO845A 18 1 16 AO890 17 1 16 AO895 17 1 16 ...

Page 136: ...2 0 DI821 6 2 0 DI828 7 4 0 DI825 1 9 2 0 DI830 1 14 4 0 DI831 1 14 4 0 DI840 13 4 DI885 1 10 2 0 DI890 7 2 0 DO801 10 2 2 DO802 7 1 1 DO810 10 2 2 DO814 10 2 2 DO815 8 1 1 DO818 16 4 4 Table 27 Calculation of Number of Modules on CI840 Continued Module Type User Parameters Input Bytes Output Bytes Number of Modules Sum User Para meters Sum Input Bytes Sum Output Bytes ...

Page 137: ...2 2 DO840 11 2 2 DO890 6 1 1 DP820 12 18 13 DP840 10 34 0 Total sum ParamSize InSize OutSize 1 Not supported by AC 800M Table 27 Calculation of Number of Modules on CI840 Continued Module Type User Parameters Input Bytes Output Bytes Number of Modules Sum User Para meters Sum Input Bytes Sum Output Bytes ...

Page 138: ...n the FCI do as follows Totalize number of module type x used execution time for type x see Table 28 if the value is a multiple of 2 add 2 to the value Otherwise increase the total value to the nearest higher multiple of 2 to get the I O scan cycle time If CI810A or C1810B is used the scan cycle time is increased by 25 and for CI820 it is increased by 50 If the value is a multiple of 2 add 2 to th...

Page 139: ... DI814 DI820 DI821 DI890 0 43 0 43 0 50 DI818 0 86 1 0 DI802 DI803 DI828 0 43 0 50 DI840 0 43 0 50 1 00 DI830 DI831 DI885 0 43 DO801 DO810 DO814 DO815 DO820 DO82 0 43 0 43 0 50 DO818 0 86 1 0 DO802 DO828 0 43 0 50 DO840 0 43 0 50 1 00 DO890 0 43 0 43 0 50 DP820 1 72 1 72 2 09 DP840 3 00 3 00 6 00 Engineered drives 1 72 Table 28 I O Scan Cycle Time in the FCI Continued Module Type Execution Time Us...

Page 140: ...0A and one DP820 will give the following I O scan cycle time 1 CI810A 1 1 40 ms 1 40 2 AO810 AO810V2 2 1 20 ms 2 40 3 DI810 3 0 43 ms 1 29 2 AI810 2 3 00 ms 6 00 3 DO810 2 0 43 ms 1 29 2 AI830 AI830A 2 0 40 ms 0 80 1 DP820 1 1 72 ms 1 72 14 9 ms 14 9 ms is not a multiple of 2 so an increase of the value to the nearest multiple of 2 gives 16 ms CI810A CI810B compensation 1 25 16 ms 20 ms Standard d...

Page 141: ...Section 3 Technical Data and Performance S800 I O Station Data Scanning 3BSE015969 600 A 141 20 ms is a multiple of 2 so add 2 to the value 20 20 2 22 ...

Page 142: ... 00 ms 1 AO810 AO810V2 1 1 20 ms 1 20 ms 2 DI810 2 0 50 ms 1 00 ms 2 DO810 2 0 50 ms 1 00 ms 1 AI830 AI830A 1 0 40 ms 0 40 ms 1 CI840 1 2 10 ms 2 10 ms 11 7 ms 11 7 ms is not a multiple of 2 so increase of the value to the nearest multiple of 2 gives 12 ms That will give an I O scan cycle time of 12 ms between the FCI and its I O modules This means that the DIs DOs DPs and Standard Drives will be ...

Page 143: ...onfiguration must be 100µs less than 250µs for S800 I O HI The delay values in Table 29 can be used to calculate the maximum delay in an optical ModuleBus configuration Table 29 Delay Values Optical ModuleBus Components Opto to opto delay in TB825 1 1 Notice that the delays in the table is the sum of the communication delay in both directions i e delay of master frame delay of slave frame 2 4 µs O...

Page 144: ...optical fiber 5 x opto to opto delay in TB820 TB820V2 2 x delay in TB825 opto to electrical delay in TB820 TB820V2 4 x 15 3 x 1 5 1000 x 0 01 5 x 4 2 x 2 4 6 5 42 µs Figure 60 Example of worst case delay configuration AC800 LF 15 m LF 15 m LF 15 m LF 15 m LF 1 5 m LF 1 5 m FF 1000 m LF 1 5 m E TB820 TB820 TB820 TB820 TB820 TB825 I O I O I O I O I O TB825 TB820 I O LF Local fiber FF Field fiber E E...

Page 145: ...s than 250µs for S800 I O HI The delay values in Table 30 can be used to calculate the maximum delay in an optical ModuleBus configuration Table 30 Delay Values Optical ModuleBus Components Opto to opto delay in TB826 1 1 Notice that the delays in the table is the sum of the communication delay in both directions i e delay of master frame delay of slave frame 2 0 µs Opto to opto delay in TB820 1 4...

Page 146: ... configuration in Figure 61 the Communication link delay is calculated as Total delay in FF Total delay in LF 6 Opto to opto delay in TB820 TB820V2 2 Delay in TB826 Opto to electrical delay in TB820 5000 0 01 7 200 100 0 01 6 4 2 2 0 6 5 50 1500 0 01 24 4 6 5 99 5 µs Figure 61 Example of worst case delay configuration TB826 ...

Page 147: ...edundant I O Modules 1 5 Additional I O cluster with six 6 I O Modules 0 5 Additional I O cluster with twelve 12 I O Modules 1 0 Additional I O cluster redundant Optical ModuleBus modem 2 with six 6 pairs of redundant I O Modules 1 1 One pair of redundant I O Modules counts as two I O Modules 1 0 Additional I O cluster redundant Optical ModuleBus modem 2 with twelve 12 I O Modules 1 5 Additional I...

Page 148: ...Ambient Temperature AI801 70 mA 30 mA 1 1 3 7 55 40 C 131 104 F 2 AI810 70 mA 40 mA 1 5 5 1 55 40 C 131 104 F 2 AI815 100 mA 50 mA 22 mA sensor current 3 5 12 55 40 C 131 104 F 2 AI820 80 mA 70 mA 1 7 5 8 55 40 C 131 104 F 2 AI825 100 mA 110 mA 3 2 11 55 40 C 131 104 F 2 AI830 AI830A 70 mA 50 mA 1 6 7 5 55 40 C 131 104 F 2 AI835 AI835A 75 mA 50 mA 1 6 5 4 55 40 C 131 104 F 2 AI843 60 mA 50 mA 1 5 ...

Page 149: ...load current 3 0 10 55 40 C 131 104 F 2 AO810V2 3 70 mA 245 mA including load current 2 3 7 8 55 40 C 131 104 F 2 AO815 125 mA 165 mA including load current 3 5 12 55 40 C 131 104 F 2 AO820 100 mA 260 mA 6 0 20 55 40 C 131 104 F 2 AO845 AO845A 125 mA 165 mA including load current 3 5 12 55 40 C 131 104 F 2 Table 32 I O Station Power and Cooling Typical Values Continued Device 5 Volts ModuleBus 24 ...

Page 150: ...6 55 40 C 131 104 F 10 DI801 70 mA 2 2 7 5 55 40 C 131 104 F 2 DI802 50 mA 2 8 9 6 55 40 C 131 104 F 2 DI803 50 mA 2 8 9 6 55 40 C 131 104 F 2 DI810 50 mA 1 8 6 1 55 40 C 131 104 F 2 DI811 50 mA 2 7 9 2 55 40 C 131 104 F 2 DI814 50 mA 1 8 6 1 55 40 C 131 104 F 2 DI818 70mA 25mA 3 1 55 40 C 131 104 F 2 DI820 50 mA 2 8 9 6 55 40 C 131 104 F 2 DI821 50 mA 2 8 9 6 55 40 C 131 104 F 2 Table 32 I O Stat...

Page 151: ...mA including sensor current 1 6 5 4 55 40 C 131 104 F 2 DO801 80 mA 6 2 1 7 2 55 40 C 131 104 F 2 DO802 70 mA 80 mA 2 2 7 5 55 40 C 131 104 F 2 DO810 80 mA 6 2 1 7 2 55 40 C 131 104 F 2 DO814 80 mA 6 2 1 7 2 55 40 C 131 104 F 2 DO815 120 mA 7 4 0 14 55 40 C 131 104 F 2 DO818 70 mA 40 mA 2 8 55 40 C 131 104 F 2 DO820 60 mA 140 mA 2 9 9 9 55 40 C 131 104 F 2 DO821 60 mA 140 mA 2 9 9 9 55 40 C 131 10...

Page 152: ...A 0 5 1 7 55 C 131 F TB811 100 mA 20 mA 0 5 1 7 55 C 131 F TB820 TB820V2 100 mA 6 0 20 55 C 131 F TB825 96 mA 2 3 7 8 55 C 131 F TB826 92 mA 2 2 7 8 55 C 131 F TB840 120 mA 4 6 0 20 55 40 C 131 104 F 10 TB842 100 mA 20 mA 0 5 1 7 55 C 131 F SD831 10 8 11 34 27 55 C 131 F 12 SD832 14 13 11 47 44 55 C 131 F 12 SD833 24 22 11 81 75 55 C 131 F 12 SD834 40 31 11 136 105 55 C 131 F 12 Table 32 I O Stati...

Page 153: ...at ModuleBus 24 V and 5V 4 In redundant configuration twice 5 24 V from ModuleBus 91 mA or 24 V external 91 mA or 48 V external 22 mA 6 500 mA per channel with maximum load per channel 7 2 A per channel with maximum load per channel 8 Short circuit current 15 A during 20 ms 9 With maximum channel load 10 40 C 104 F mounter on a vertical DIN rail 11 a c 120 230V 12 Horizontal mounting only Table 32...

Page 154: ...s has a power consumption 125 mA at 24 V the maximum load could be exceeded To ensure bumpless performance of the I O system including DO880 the power supply for the I O field power should be able to support at least short circuit on one DO880 channel in addition to the total nominal load For Short circuit current for DO880 see Technical Data in S800 I O Modules and Termination Units The following...

Page 155: ... it Table 33 MTU Usage and Key Settings Module Type TU810 TU812 TU814 Compact TU818 Compact TU819 Compact TU811 TU813 Compact TU830 TU833 Extended TU831 Extended TU834 Extended TU835 Extended TU836 TU837 TU838 Extended TU839 Extended TU842 TU843 TU852 Redundant TU844 TU845 TU854 Redundant TU850 Extended TU851 Extended Mech Key Setting Key 1 Key 2 AI810 X X X X X X X A E AI815 X X X X X X C C AI820...

Page 156: ...I830 X X X X X X A A DI831 X X X X X X B D DI840 X X X X X X C D DI880 X X 1 X X 2 X 2 F F DI885 X X X X B F DO810 X X X A A DO814 X X X X B E Table 33 MTU Usage and Key Settings Continued Module Type TU810 TU812 TU814 Compact TU818 Compact TU819 Compact TU811 TU813 Compact TU830 TU833 Extended TU831 Extended TU834 Extended TU835 Extended TU836 TU837 TU838 Extended TU839 Extended TU842 TU843 TU852...

Page 157: ...BSE050455 2 If the outgoing sensor supplies are not used to feed the sensor in the field refer to the Technical Description 3BSE050455 3 TU812 is not recommended due to the maximum rated current Table 33 MTU Usage and Key Settings Continued Module Type TU810 TU812 TU814 Compact TU818 Compact TU819 Compact TU811 TU813 Compact TU830 TU833 Extended TU831 Extended TU834 Extended TU835 Extended TU836 T...

Page 158: ...ection 3 Technical Data and Performance 158 3BSE015969 600 A Table 34 MTU Usage and Key Settings for Intrinsic Safety Interfacing Units Module Type TU890 TU891 Compact Mech Key Setting 1 1 Note that the shape and style of the key on the TU890 TU891 MTUS is different from the standard MTU s Key 1 Key 2 AI890 X A C AI893 X B A AI895 X A E AO890 X A D AO895 X A F DI890 X A A DO890 X A B ...

Page 159: ...20 DO821 DO890 DP820 ABB Standard Drives ABB Engineered Drives Supported I O Modules and Drives via PROFIBUS and CI801 The following I O modules are supported by the PROFIBUS Field Communication Interface module CI801 AI801 AI810 AI815 AI820 AI825 AI830 AI830A AI835 AI843 AI845 AI890 AI893 AI895 AO801 AO810 AO815 AO810V2 AO820 AO845 AO845A AO890 AO895 DI801 DI802 DI803 DI810 DI811 DI814 DI818 DI82...

Page 160: ...d by the PROFIBUS Field Communication Interface module CI840 Check the controller documentation for information about I O module support implemented in the controller AI801 AI810 AI815 AI820 AI825 AI830 AI830A AI835 AI843 AI845 AI890 AI893 AI895 AO801 AO810 AO815 AO810V2 AO820 AO845 AO845A AO890 AO895 DI801 DI802 DI803 DI810 DI811 DI814 DI818 DI820 DI821 DI828 DI8251 DI8301 DI8311 DI840 SOE handli...

Page 161: ... Maximum External Parameters Groups CENELEC USA C0 uF L0 mH L R uH O Powered transmitter terminals U0 27 V IIC AB 0 089 4 1 55 I0 92 mA IIB CE 0 74 16 4 221 P0 621 mW IIA DFG 2 23 32 8 445 Passive input terminals 1 1 Non energy storing apparatus connection U0 30 V IIC AB I0 1 25 mA IIB CE P0 937 mW IIA DFG Table 37 AI893 Analog Input Module Intrinsic Safety Parameters Terminals Safety description ...

Page 162: ... DFG 2 23 32 8 443 Table 39 AO890 AO895 Analog Output Module Intrinsic Safety Parameters Terminals Safety description Maximum external parameters Groups CENELEC USA C0 uF L0 mH L R uH O Powered output terminals U0 27 V IIC AB 0 097 4 1 58 I0 93 mA IIB CE 0 74 16 5 230 P0 620 mW IIA DFG 2 51 33 470 Table 40 DI890 Digital Input Module Intrinsic Safety Parameters Terminals Safety description Maximum ...

Page 163: ...00 A 163 Table 41 DO890 Digital Input Module Intrinsic Safety Parameters Terminals Safety description Maximum external parameters Groups CENELEC USA C0 uF L0 mH L R uH O Powered output terminals U0 26 V IIC AB 0 099 4 1 58 I0 93 mA IIB CE 0 77 16 4 234 P0 605 mW IIA DFG 2 6 32 8 469 ...

Page 164: ...ble 42 Current Certifications for S800 Modules Module Type Designation CE cULus El safety 4 cULus Hazardous Location Class1 Zone 2 1 ATEX Hazardous Location Zone 2 2 ATEX Hazardous Location Installation in Zone 2 Interface to Zone 0 3 SIL3 Analog Input Modules AI801 X X X AI810 X X X AI815 X X X AI820 X X X AI825 X X AI830 X X X AI830A X X X AI835 X X X AI835A X X X AI843 X X X AI845 X X X AI880 A...

Page 165: ...5A X X X Field Communication Interface CI801 X X X CI810B X X X CI820V1 X X X CI830 X X X CI840 X X X CI840A X X X TB815 X X X Table 42 Current Certifications for S800 Modules Continued Module Type Designation CE cULus El safety 4 cULus Hazardous Location Class1 Zone 2 1 ATEX Hazardous Location Zone 2 2 ATEX Hazardous Location Installation in Zone 2 Interface to Zone 0 3 SIL3 ...

Page 166: ...es DI801 X X X DI802 X X DI803 X X DI810 X X X DI811 X X X DI814 X X X DI818 X DI820 X X DI821 X X DI825 X X DI828 X Table 42 Current Certifications for S800 Modules Continued Module Type Designation CE cULus El safety 4 cULus Hazardous Location Class1 Zone 2 1 ATEX Hazardous Location Zone 2 2 ATEX Hazardous Location Installation in Zone 2 Interface to Zone 0 3 SIL3 ...

Page 167: ...1 X X X DO802 X X DO810 X X X DO814 X X X DO815 X X X DO818 X DO820 X X DO821 X X DO828 X DO840 X X X DO880 X X X X X Table 42 Current Certifications for S800 Modules Continued Module Type Designation CE cULus El safety 4 cULus Hazardous Location Class1 Zone 2 1 ATEX Hazardous Location Zone 2 2 ATEX Hazardous Location Installation in Zone 2 Interface to Zone 0 3 SIL3 ...

Page 168: ...823 X X X X SS832 X X Pulse Counting Modules DP820 X X X DP840 X X X Module Termination Units TU807 X X X TU810V1 X X X TU811V1 X X Table 42 Current Certifications for S800 Modules Continued Module Type Designation CE cULus El safety 4 cULus Hazardous Location Class1 Zone 2 1 ATEX Hazardous Location Zone 2 2 ATEX Hazardous Location Installation in Zone 2 Interface to Zone 0 3 SIL3 ...

Page 169: ... TU835V1 X X X TU836V1 X X TU837V1 X X TU838 X X X TU839 X X TU840 X X X X TU841 X X X X TU842 X X X X TU843 X X X X TU844 X X X X Table 42 Current Certifications for S800 Modules Continued Module Type Designation CE cULus El safety 4 cULus Hazardous Location Class1 Zone 2 1 ATEX Hazardous Location Zone 2 2 ATEX Hazardous Location Installation in Zone 2 Interface to Zone 0 3 SIL3 ...

Page 170: ...90 X X TU891 X TY801 X X X X TY804 X ModuleBus Communication Parts TB805 X X X TB806 X X X TK801V003 X TK801V006 X TK801V0012 X Table 42 Current Certifications for S800 Modules Continued Module Type Designation CE cULus El safety 4 cULus Hazardous Location Class1 Zone 2 1 ATEX Hazardous Location Zone 2 2 ATEX Hazardous Location Installation in Zone 2 Interface to Zone 0 3 SIL3 ...

Page 171: ...IC T4 Ex nA IIC T4 Gc X 2 Marking for mounting and interface Ex II 3G Ex nA IIC T5 Gc 3 Marking for mounting Ex II 3G Ex nA IIC T5 Gc Marking for interface Ex II 1 G Ex ia Ga IIC 4 cULus UL 508 CAN CSA C22 2 No 142 M87 Table 42 Current Certifications for S800 Modules Continued Module Type Designation CE cULus El safety 4 cULus Hazardous Location Class1 Zone 2 1 ATEX Hazardous Location Zone 2 2 ATE...

Page 172: ...Certifications Section 3 Technical Data and Performance 172 3BSE015969 600 A ...

Page 173: ... the scope of this Product Guide to give a complete description of all ordering procedures and tools as well as licensing conditions for other IndustrialIT products Each ABB sales representative is assumed to know how to use price lists CAST and other tools to order Product and Price List Structure S800 I O is ordered as separate parts From the current price list you order the modules you need for...

Page 174: ...Product and Price List Structure Section 4 Ordering 174 3BSE015969 600 A ...

Page 175: ...ically recognizable S800 IO hardware status shows text eA Color main unit is in gray Type designation name ends with eA Article number part ends with R2 instead of R1 The Table 43 lists the eA units certificates and type approvals that currently applies to each unit Table 43 All eA Units and Certifications Available eA Modules CE cULus Electrical Safety 1 cULus Hazardous Location Class 1 Zone 2 2 ...

Page 176: ...X X X AO820 eA X X X AO845A eA X X X DI801 eA X X X DI802 eA X X DI803 eA X X DI810 eA X X X DI811 eA X X X DI814 eA X X X DI818 eA X DI820 eA X X DI821 eA X X DI825 eA X X DI828 eA X DI830 eA X X X DI831 eA X X X DI840 eA X X X Table 43 All eA Units and Certifications Available eA Modules CE cULus Electrical Safety 1 cULus Hazardous Location Class 1 Zone 2 2 ...

Page 177: ...DO840 eA X X X DP820 eA X X X DP840 eA X X X CI801 eA X X X CI840A eA X X X TB820V2 eA X X X TB825 eA X X X TB840A eA X X X TB826 eA X X X 1 cULus UL 508 CAN CSA C22 2 No 142 M87 2 Marking for mounting and interface Class 1 Zone 2 AEx nA IIC T4 Ex nA IIC T4 Gc X Table 43 All eA Units and Certifications Available eA Modules CE cULus Electrical Safety 1 cULus Hazardous Location Class 1 Zone 2 2 ...

Page 178: ...Appendix A Hardware Units for Essential Automation 178 3BSE020924 600 A ...

Page 179: ... 51 AO845A 51 AO890 51 AO895 51 B Built in 2 3 wire termination 107 C Calculation of 24V d c power consumption 148 154 CI801 36 CI810 36 CI820 CI820V1 36 CI840 CI840A 36 Compact MTUs 64 Cooling load 148 D DI801 44 DI802 44 DI803 44 DI810 44 56 DI811 44 DI814 44 DI818 45 DI820 45 DI821 45 DI825 45 DI828 45 DI830 45 DI831 45 DI840 45 DI880 45 DI885 45 DI890 45 DO801 46 DO802 46 DO810 46 56 DO814 46 ...

Page 180: ...34 92 SS822Z 92 SS823 92 SS832 92 T TB805 42 TB806 42 TB807 42 TB810 41 TB811 41 TB815 36 41 TB820 TB820V2 41 TB825 41 TB826 41 TB840 TB840A 41 TB842 41 TB845 41 TB846 41 TK801V003 42 TK801V006 42 TK801V012 42 TK811V015 42 TK811V050 42 TK811V150 42 TK812V015 42 TK812V050 42 TK812V150 42 TU805 37 TU807 42 TU810 37 TU811 37 TU812 56 TU812 TU812V1 37 TU813 37 TU814 TU814V1 37 TU830 TU830V1 38 TU831 T...

Page 181: ...Index 3BSE015969 600 A 181 TU844 39 TU845 39 TU846 36 TU847 36 TU848 43 TU849 43 TU850 39 TU890 39 TU891 39 TY801 39 TY804 39 TY820 39 ...

Page 182: ...Index 182 3BSE015969 600 A Index 182 3BSE015969 600 A ...

Page 183: ...ual Revision History The following table lists the revision history of this User Manual The revision index of this User Manual is not related to the 800xA 5 1 System Revision Revision Index Description Date Added Hardware Units for Essential Automation and other updates for 6 0 August 2014 A Added Certifications October 2015 ...

Page 184: ...Revision History 184 3BSE015969 600 A ...

Page 185: ......

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