ABB PowerScale CABINET A User Manual Download

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PowerScale 10-50 kVA

User Manual

04-3004_S0_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc

Summary of Contents for PowerScale CABINET A

Page 2: ...Section 0 04 3004_S0_OPM_ABB_POWERSCALE_10 50kVA_EN_150113 doc Page 2 8 ABB Printed in Switzerland Modifications reserved This page left intentionally blank ...

Page 3: ...ON 1 2 1 MECHANICAL CHARACTERISTICS POWERSCALE 10 15KVA CABINET A 1 2 2 MECHANICAL CHARACTERISTICS POWERSCALE 10 25KVA CABINET B 1 2 3 MECHANICAL CHARACTERISTICS POWERSCALE 30 50KVA CABINET C 1 2 4 GENERAL SYSTEM DESCRIPTION 1 2 5 QUALITY STANDARDS AND UPS CLASSIFICATION CODE 1 2 6 SINGLE PARALLEL CONFIGURATIONS 1 3 DELIVERY TRANSPORT STORAGE 1 3 1 INTRODUCTION 1 3 2 RECEIPT OF THE UPS AND VISUAL ...

Page 4: ...UB D9 FEMALE AND USB PORT 3 1 2 CUSTOMER INTERFACE AND DRY PORTS TERMINALS X1 STANDARD 3 1 3 JR1 RS485 INTERFACE FOR MULTIDROP 4 SECTION 4 4 1 OPERATION 4 1 1 COMMISSIONING 4 1 2 CONTROL PANEL 4 1 3 DESCRIPTION OF THE LCD 4 1 4 OPERATING MODES 5 SECTION 5 5 1 OPERATION PROCEDURES 5 1 1 START UP PROCEDURE 5 1 2 SHUTDOWN PROCEDURE 5 1 3 LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE BYPASS 5 1...

Page 5: ...CHANICAL CHARACTERISTICS POWERSCALE 10 15KVA CABINET A 10 2 2 MECHANICAL CHARACTERISTICS POWERSCALE 10 25KVA CABINET B 10 2 3 MECHANICAL CHARACTERISTICS POWERSCALE 30 50KVA CABINET C 10 3 INPUT CHARACTERISTICS 10 3 1 GRAPH INPUT PF VERSUS LOAD 10 3 2 GRAPH INPUT DISTORTION THDI VERSUS LOAD 10 4 BATTERY CHARACTERISTICS 10 5 OUTPUT CHARACTERISTICS 10 5 1 GRAPH AC AC EFFICIENCY WITH LINEAR LOAD COSPH...

Page 6: ...BATTERY AUTONOMIES 10 10 1 EXAMPLES OF BATTERY AUTONOMY AT FULL LOAD WITH STANDARD CABINETS AND STANDARD BATTERY CONFIGURATION 10 11 INSTALLATION PLANNING 10 11 1 HEAT DISSIPATION PER UPS RANGE WITH NON LINEAR LOAD 10 12 WIRING AND BLOCK DIAGRAMS FOR ALL UPS FRAMES 10 12 1 TERMINAL CONNECTIONS OVERVIEW 10 12 2 INPUT FEED RATINGS ...

Page 7: ...done by the manufacturer s qualified technicians or their certified service partners OPERATIONS INSIDE THE UPS MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY THE MANUFACTURER This user manual contains guidelines to check delivery installing and commissioning of the UPS and is intended for people who plan the installation install commission and use or se...

Page 8: ...anced power performance parallel capability and connectivity s interaction When operating in parallel configuration each POWERSCALE can take the leadership role avoiding single points of failure in the parallel chain ensuring the highest level of power availability The most demanding IT infrastructures start with low power before achieving its full capacity It is in this case essential to be able ...

Page 9: ...ature Flexible Battery Management FBM 7 1 2 4 3 Feature DPA Technology Decentralized Parallel Architecture 8 1 2 5 QUALITY STANDARDS AND UPS CLASSIFICATION CODE 8 1 2 6 SINGLE PARALLEL CONFIGURATIONS 8 1 3 DELIVERY TRANSPORT STORAGE 9 1 3 1 INTRODUCTION 9 1 3 2 RECEIPT OF THE UPS AND VISUAL INSPECTION 9 1 3 3 UNPACKING 10 1 3 4 NAMEPLATE AND IDENTIFICATION 11 1 3 5 BATTERIES AND STORAGE 12 1 3 5 1...

Page 10: ...other connection to the equipment A terminal to which or from which a direct current or voltage may be applied or supplied Three phase alternating current This symbol indicates the word phase ON The principal power switch is in the ON position OFF The principal power switch is in the OFF position C St CAUTION REFER TO MANUAL Refer to the Operator s Manual for more information DANGER RISK OF ELECTR...

Page 11: ...hese measures the operator of the USP System must adhere to the instructions in this manual Any deviations from the instructions could be dangerous to the user or cause accidental load loss THE MANUFACTURER DOES NOT TAKE ANY RESPONSIBILITY FOR DAMAGES CAUSED THROUGH WRONG MANIPULATIONS OF THE UPS SYSTEM WARNING IT IS PROHIBITED TO REMOVE ANY SCREWS FROM THE UPS SYSTEM OR FROM THE BATTERY CABINET T...

Page 12: ...C 68 77 F Maximum Relative Humidity 95 non condensing The UPS cabinet uses forced air cooling to regulate internal component temperature Air inlets are in the bottom sides and front of the cabinet and outlets in the rear of the cabinet You must allow clearance in back of the cabinet for proper air circulation Refer to Section 1 4 2 2 POSITIONING for clearance requirements 1 1 5 DECLARATION OF SAFE...

Page 13: ...e power failures 1 2 1 MECHANICAL CHARACTERISTICS POWERSCALE 10 20KVA CABINET A PowerScale Cabinet A Power range kVA 10 15 20 Dimensions WxHxD mm 345x720x710 Weight without battery kg 60 62 64 Weight with battery with 48 block of 7Ah kg 180 182 184 with standard packaging kg 4 Colour Graphite grey RAL 7024 1 2 2 MECHANICAL CHARACTERISTICS POWERSCALE 10 25KVA CABINET B PowerScale Cabinet B Max Powe...

Page 14: ...CALE 25 50KVA CABINET C PowerScale Cabinet C Max Power connection kVA 25 30 40 50 Dimensions WxHxD mm 440x1400x910 Weight without battery kg 9Ah 28Ah 151 135 9Ah 28Ah 160 145 9Ah 28Ah 165 150 9Ah 28Ah 170 155 Weight with battery 144 blocks of 7 9Ah kg 540 550 555 560 48 blocks of 28Ah kg 605 615 620 625 with standard packaging kg 5 Colour Graffito grey RAL 7024 ...

Page 15: ...fusing costs due to no reactive power consumption The low harmonic currents are due to high input power factor and provide the benefits No additional losses in wires and cables No extra heating of transformers and generators with shortened service life No over sizing of generators No false circuit breaker tripping and malfunction No erratic operation of computers telecommunication monitors electro...

Page 16: ...acity system and to maintain the highest system availability An industry leading paralleling technology in its own right the DPA technology enables you to set up a parallel redundant system giving you 100 conditioned power at all times Its unique decentralized design eliminates the system level single point of failure inherent in traditional parallel UPS and exponentially increases the reliability...

Page 17: ... COULD CAUSE SERIOUS INJURIES TO PERSONS OR ANYTHING IN THE SURROUNDING AREA STORAGE THE UPS SHOULD BE STORED IN THE ORIGINAL PACKING AND SHIPPING CARTON THE RECOMMENDED STORING TEMPERATURE FOR THE UPS SYSTEM AND BATTERIES IS BETWEEN 20 C AND 25 C THE UPS SYSTEM AND THE BATTERIE SETS MUST BE PROTECTED FROM HUMIDITY 95 NON CONDENSING 1 3 2 RECEIPT OF THE UPS AND VISUAL INSPECTION Upon receiving the...

Page 18: ...form the following steps to unpack the UPS equipment from the pallet and make sure that the floor surface is solid and suitable for the wheeling and heavy weight 1 Examine the UPS for any sign of damage Notify your carrier or supplier immediately if damage is apparent 2 Cut the two bands 3 Remove the plastic cover from the UPS 4 Add the enclosed ramp at the rear side of the cabinet and roll the UP...

Page 19: ...the Equipment are provided on the nameplate of the UPS Check if it corresponds to the purchased material mentioned in the delivery note For cabinets A B the nameplate will be positioned on the rear side for cabinet C at the front behind the cover TYPE PRODUCT DESCRIPTION DIMENSIONS PS1 PowerScale 10 20 kVA Cabinet A 345x720x710mm PS2 PowerScale 10 25 kVA Cabinet B 345x1045x710mm PS3 PowerScale 25 ...

Page 20: ...urer For long term storage make sure that the battery is fully recharged every 6 months Before and after storing charge the battery Always store the batteries in a dry clean cool environment in their original packaging If the packing container is removed protect the batteries from dust and humidity WARNING SEALED BATTERIES MUST NEVER BE STORED IN A DISCHARGED OR PARTIALLY DISCHARGED STATE EXTREME ...

Page 21: ...service Requested air cooling flow should be granted The cooling air entering the UPS must not exceed 40 C The air conditioning system should have sufficient amount of air cooling needed to keep the max room temperature rise at desired level Dust or corrosive explosive gases must be absent The place is vibration free The floor material should be non flammable and strong enough to support the heavy...

Page 22: ... by the manufacturer PowerScale Cabinets Cab A Cab B Cab C A Back clearance for ventilation forced air outlet access for wiring in case the unit cannot be pulled forward 200 500 mm 200 500 mm 200 mm front wiring B Front clearance for pulling the unit forward to get rear access for wiring or side access for battery replacement 800 mm 800 mm 1000 mm C Maximum door opening angle there is no door D To...

Page 23: ...U RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES PHYSICAL INJURY OR DEATH MAY FOLLOW OR DAMAGE MAY OCCUR TO THE UPS OR THE LOAD EQUIPMENT IF THESE INSTRUCTIONS ARE IGNORED To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the mains cables with appropriate fuse protection See Section 2 chapter 2 1 3 The UPS unit has the following power connections Rectifier I...

Page 24: ...e additional protection to the UPS in the event of overloads and short circuits 1 5 1 1 Mains Supply and Earth connection To ensure protection of personnel during the installation of UPS make sure that the connections are performed under the following conditions No mains voltage is present All Loads are shut down and disconnected The UPS System is shut down and voltage free The UPS System is fitte...

Page 25: ...nals mains or bypass For minimum recommended Input Cable Sections and Fuse Ratings Section 2 chapter 2 1 3 Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly 1 5 1 3 Dual Input Feed To achieve correct input cabling see Terminal Block in Section 2 chapter 2 1 3 NOTE The UPS is supplied as standard version with facilities for a...

Page 26: ...or Cabinet A B On the distribution PCB NW24170 for 10kVA unit or NW24172 for 15 20kVA unit unplug and reconnect the three wires as follows L1 unplug from FA7 and reconnect to FA23 L2 unplug from FA9 and reconnect to FA24 L3 unplug from FA11 and reconnect to FA25 Please refer to the following pictures and the schematic below FA23 FA24 FA25 FA7 FA9 FA11 FA24 FA25 FA23 FA24 FA25 ...

Page 27: ...must comply with the prescribed IEC Standards It is recommended to provide a separate output distribution board for the load The following values should be indicated on the output distribution board Maximum total load rating Maximum load rating of the load sockets If a common distribution board is used sockets for Mains and UPS voltage ensure that on each socket there is an indication of the appli...

Page 28: ...inated A ground conductor is properly installed Battery cabinet installation instructions have been completed Air conditioning equipment is installed and operating properly The area around the installed UPS system is clean and dust free Adequate workspace exists around the UPS and other cabinets Adequate lighting is provided around all UPS equipment Any optional accessories are mounted in their in...

Page 29: ...FRONT AND REAR VIEW OF POWERSCALE CABINET A 5 2 2 1 1 Front and Rear View PowerScale 10 20kVA in Cabinet A and Connection Terminals 5 2 2 2 FRONT AND REAR VIEW OF POWERSCALE CABINET B 6 2 2 2 1 Front and Rear View PowerScale 10 25kVA in Cabinet B and Connection Terminals 6 2 2 3 FRONT AND REAR VIEW OF POWERSCALE CABINET C 7 2 2 3 1 Front and Rear View PowerScale 25 50kVA in Cabinet C and Connectio...

Page 30: ... RECOMMENDED CABLE SECTIONS FUSE RATINGS 2 1 2 1 Cabinet A 10 15 20 kVA Cabinet B 10 15 20 25 kVA terminal connections overview Battery N PE quantity x mm2 Input Rectifier 1L1 1L2 1L3 N PE quantity x mm2 Input Bypass 2L1 2L2 2L3 N PE quantity x mm2 Output load 3L1 3L2 3L3 N PE quantity x mm2 Tightening Torque Nm 4 x 16 5 x 16 5 x 16 5 x 16 1 5 N PE PE 1L1 1L2 1L3 N 2L1 2L2 2L3 N 3L1 3L2 3L3 N PE P...

Page 31: ...A terminal connections overview Battery N PE quantity x mm2 Input Rectifier 1L1 1L2 1L3 N PE quantity x mm2 Input Bypass 2L1 2L2 2L3 N PE quantity x mm2 Output load 3L1 3L2 3L3 N PE quantity x mm2 Tightening Torque Nm N 3 x 35 PE 1 x 16 1L1 1L2 1L3 N 4 x 35 PE 1 x 16 2L1 2L2 2L3 N 4 x 35 PE 1 x 16 3L1 3L2 3L3 N 4 x 35 PE 1 x 16 35 mm2 3 5 16 mm2 1 5 ...

Page 32: ...T FEED Cable sections and fuse ratings recommended according to IEC 60950 1 Power kVA UPS Cabinet Fuse B 1L1 1L2 1L3 quantity x A Cable B 1L1 1L2 1L3 N PE quantity x mm2 Fuse C 2L1 2L2 2L3 quantity x A Cable C 2L1 2L2 2L3 N PE quantity x mm2 Cable D 3L1 3L2 3L3 N PE quantity x mm2 Fuse E N PE quantity x A Cable E N PE quantity x mm2 10 A B 3 x 20 5 x 2 5 3 x 20 5 x 2 5 5 x 2 5 3 x 32 4 x 4 15 A B ...

Page 33: ...cts detail see Section 3 1 2 6 JR1 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets see Section 3 7 SW1 9 Multi Cabinet Configuration Switch see section 4 8 JD8 Parallel BUS connector Option ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector 9 SNMP Slot for optional SNMP card ONLY 10 Modem Slot fo...

Page 34: ...see Section 3 1 2 6 JR1 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets see Section 3 7 SW1 9 Multi Cabinet Configuration Switch see section 4 8 JD8 Parallel BUS connector Option ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector 9 SNMP Slot for optional SNMP card ONLY 10 Modem Slot for optional ...

Page 35: ...5 port Interface for Multidrop connection between several UPS cabinets see Section 3 7 SW1 9 Multi Cabinet Configuration Switch see section 4 8 JD8 Parallel BUS connector Option ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector 9 SNMP Slot for optional SNMP card ONLY 10 Modem Slot for optional Modem Ethernet card ONLY 11 Battery t...

Page 36: ...nclosures are shown NOTE Within the cabinets A B in only 7 9Ah batteries are allowed 20 48 blocks in Cabinet C also 28Ah batteries are allowed Cabinet A max 48 blocks Cabinet B max 96 blocks 2x48 blocks Battery bank Battery bank Battery bank Battery bank NOTE Set up the correct number of battery blocks on Control Panel Menu Service Set Up Cabinet C max 144 blocks 3x48 7 9Ah or max 48 blocks 28Ah P...

Page 37: ...in A Limit batt min B Cabinet A max 1 x 48 x 7 9Ah batteries Cabinet B max 2 x 48 x 7 9Ah batteries 6kW 8kW 9kW Powerscale 10kVA 9kW Load Power 26 blocs 24 blocs 20 blocs Autonomy min 7Ah batt 9Ah batt 7Ah batt 9Ah batt 7Ah batt 9Ah batt 7Ah batt 9Ah batt 6 1 x 32 1 x 24 1 x 40 1 x 28 1 x 48 1 x 32 1 x 36 8 1 x 38 1 x 26 1 x 48 1 x 34 2 x 32 1 x 40 2 x 36 1 x 42 10 1 x 46 1 x 32 2 x 28 1 x 40 2 x ...

Page 38: ...x 48 2 x 48 10 2 x 34 1 x 48 2 x 46 3 x 40 3 x 46 12 2 x 40 2 x 28 2 x 48 2 x 40 3 x 44 2 x 46 3 x 48 2 x 48 13 3 x 48 2 x 48 n a 15 2 x 48 2 x 32 1 x 24 3 x 42 2 x 44 n a 3 x 40 n a 18 3 x 36 2 x 38 1 x 24 3 x 48 2 x 48 1 x 34 n a 3 x 42 1 x 40 n a 3 x 46 1 x 48 20 3 x 38 2 x 40 1 x 28 n a 3 x 36 n a 3 x 46 n a 3 x 48 n a 22 3 x 42 2 x 44 1 x 30 n a 3 x 38 1 x 40 n a 3 x 48 1 x 48 n a n a n a 24 ...

Page 39: ...ad Power 16 blocs 20 blocs 24 blocs 28 blocs 16kW 20kW 24kW 27kW Autonomy min 7Ah batt 9Ah batt 28Ah batt 7Ah batt 9Ah batt 28Ah batt 7Ah batt 9Ah batt 28Ah batt 7Ah batt 9Ah batt 28Ah batt 6 2 x 36 2 x 22 2 x 48 2 x 32 2 x 48 3 x 48 2 x 48 7 1 x 18 1 x 26 3 x 48 1 x 32 n a 3 x 36 1 x 36 8 2 x 42 2 x 28 3 x 40 2 x 40 n a 1 x 34 n a 1 x 42 9 2 x 48 1 x 22 n a n a 3 x 46 1 x 44 10 3 x 34 2 x 34 3 x ...

Page 40: ...a n a n a n a n a n a n a n a n a n a n a n a 20 n a n a n a n a n a n a n a n a n a n a n a n a 22 n a n a n a n a n a n a n a n a n a n a n a n a 24 n a n a n a n a n a n a n a n a n a n a n a n a 25 n a n a n a n a n a n a n a n a n a n a n a n a 27 n a n a n a n a n a n a n a n a n a n a n a n a 28 n a n a n a n a n a n a n a n a n a n a n a n a 29 n a n a n a n a n a n a n a n a n a n a n a n...

Page 41: ...e protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions No mains voltage is present in the UPS All the loads are disconnected The UPS and the external battery are voltage free To verify the complete shut down of the PowerScale perform following steps 1 Make sure that the fuses feeding the UPS in the input Distribu...

Page 42: ...ral IA1 Service Bypass 1 2 3 4 14 13 5 6 Load Output 400VAC Rectifier Bypass Mains Reseux 400VAC Battery Rectifier Line Fuses 32 A 10 kW 40 A 20KW FA1 2 1 4 3 6 5 8 7 Output Switch OT25 32A 10 20kW IA2 2 1 4 3 5 6 14 13 7 8 R R R R R R R R R IMPORTANT Do not use Internal and external batteries in parallel a a a a Link for external battery check bag with accessories Figure 5 UPS Configuration with ...

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Page 44: ...d CONTENTS SECTION 3 3 1 INTERFACING 2 3 1 1 SMART PORT JD1 SERIAL RS 232 SUB D9 FEMALE AND USB PORT 2 3 1 2 CUSTOMER INTERFACE AND DRY PORTS TERMINALS X1 STANDARD 3 3 1 2 1 Input Interfaces Terminal block X1 3 3 1 2 2 Output Interfaces Terminal blocks X1 option relay card slot 3 3 1 3 JR1 RS485 INTERFACE FOR MULTIDROP 4 ...

Page 45: ...ains failure For remote signalling and automatic computer shutdown SNMP Card slot already included SNMP card For monitoring and integration in network management 3 1 1 SMART PORT JD1 SERIAL RS 232 SUB D9 FEMALE AND USB PORT The SMART PORT JD1 and USB port located on the UPS itself is an intelligent RS 232 serial port that allows the UPS to be connected to a computer The connector is a standard D T...

Page 46: ...ND 12 Vdc source X1 9 IN 12Vdc Max 200mA load X1 8 GND GND Remote Shut down X1 7 IN 12Vdc Do not remove the factory mounted bridge until an external remote shut down is connected X1 6 GND GND Temperature Battery X1 5 IN 3 3Vdc If connected the battery charger current is batt temperature dependent X1 4 GND GND Customer IN 1 X1 3 IN 12Vdc Function on request to be defined X1 2 GND GND GEN_OPERATION ...

Page 47: ... the distribution part is an intelligent RS485 serial port that allows to get from several UPS cabinets which are connected in parallel the complete system information by using the Multidrop connection kit For details see user manual Multidrop kit The connector JR1 is a standard RJ45 port Cabinet C Figure 3 Distribution Interfaces Cabinets A B and C Cabinet A B 4 1 4 7 7 3 8 6 6 3 2 5 9 10 2 5 9 1...

Page 48: ...stomer interface on Phoenix Terminals Slot 1 Option X2 Potential free contacts detail see Section 3 1 2 6 JR1 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets see Section 3 7 SW1 9 Multi Cabinet Configuration Switch see section 4 8 JD8 Parallel BUS connector Option ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BU...

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Page 50: ...3 4 1 2 3 Keys 3 4 1 2 4 ON OFF Start up and Shutdown Buttons 3 4 1 3 DESCRIPTION OF THE LCD 4 4 1 3 1 Status Screens 4 4 1 3 2 Main Menu Screen 4 4 1 3 3 Event Log Screen 5 4 1 3 4 Measurements Screen 5 4 1 3 5 Commands Screen 5 4 1 3 6 UPS Data 6 4 1 3 7 Set Up User 6 4 1 3 8 Set Up Service 6 4 1 4 OPERATING MODES 7 4 1 4 1 Mode ON LINE INVERTER MODE 7 4 1 4 2 Mode OFF LINE ECO or BYPASS MODE 7 ...

Page 51: ...4 1 2 CONTROL PANEL WARNING ONLY PERSONS WHICH HAVE BEEN TRAINED BY SERVICE TECHNICIANS OF THE MANUFACTURER OR HIS CERTIFIED SERVICE PARTNERS ARE ALLOWED TO OPERATE ON THE CONTROL PANEL WITH CLOSED DOORS ALL OTHER INTERVENTIONS ON THE UPS SYSTEM HAVE TO BE DONE ONLY BY SERVICE TECHNICIANS OF THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY THE MANUFACTURER The user friendly control panel is composed...

Page 52: ...r not available LINE 2 GREEN RED OFF Mains bypass available Mains bypass not OK or not available UPS is turned off BY PASS GREEN OFF Load on bypass Bypass or Eco Mode Bypass not operating switched off INV GREEN RED OFF Load on inverter Inverter fault or load not transferable to inverter Inverter not operating switched off BATTERY GREEN RED Flashing GREEN Battery OK Battery fault or battery is disc...

Page 53: ...by the UPS number The max no of UPS units are 20 per system EXEMPLES S stands for Single UPS The system consists of ONLY one UPS P1 stands for Parallel UPS in a Multi UPS system and 01 stands for the first Module MASTER in the Multi UPS system P2 stands for Parallel UPS in a Multi UPS system and 02 stands for the second Module SLAVE in the Multi UPS system The configuration of the single parallel ...

Page 54: ... 00 00 00 00 00 11 Active Output Power of all three phases ACTIVE POWER KW 00 00 00 00 00 00 12 Reactive Output Power of all three phases REACTIVE POWER kVAr 00 00 00 00 00 00 13 Apparent Output Power of all three phases APPARENT POWER KVA 00 00 00 00 00 00 14 Output Power of all three phases OUTPUT POWER 00 00 00 00 00 00 15 Battery capacity BATT CAPACITY 00 00 4 1 3 5 Commands Screen DESCRIPTION...

Page 55: ...not active yet SET LANGUAGE SET DATE AND TIME ENGLISH FRANCAIS POLISH 2 Set up Date and Time SET UP DATE TIME SET UP BATT TEST DD MM YY HH MM SS 3 Set up battery test SET BATTERY TEST SET GENERATOR OP DAY OF MONTH 1 31 HOUR OF DAY 1 24 REPETITIVE Y N YES NO 4 Set up operation with Gen Set the setting are active only with a Generator ON connection SET GENERATOR OP NO MORE SETTINGS BATT CHARGE LOCK ...

Page 56: ...uption to the static bypass mains supply transfer time 0 4 1 4 2 Mode OFF LINE ECO or BYPASS MODE In the OFF Line Mode the load is supplied from the mains through the static bypass Using the control panel see figure 1 1 the UPS may be easily transferred to Bypass Mode When the UPS is operating in Bypass Mode the efficiency of the system is higher In the event of a mains failure the load will autom...

Page 57: ...BYPASS Green OFF INVERTER RED Green BATTERY Green Green Before transferring the load to Maintenance Bypass IA1 always make sure all the UPS modules are in the Bypass Mode or ECO Mode NOTE ON OPERATION MODE MANUAL BYPASS THE LOAD IS NOT PROTECTED AGAINST ANY MAINS FAILURES OR MAINS DISTURBANCES 4 1 4 4 Parallel Isolator IA2 Every UPS unit is provided with an output parallel isolator IA2 which when ...

Page 58: ...inted in Switzerland Modifications reserved CONTENTS SECTION 5 5 1 OPERATION PROCEDURES 2 5 1 1 START UP PROCEDURE 2 5 1 2 SHUTDOWN PROCEDURE 4 5 1 3 LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE BYPASS 5 5 1 4 LOAD TRANSFER FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS 6 ...

Page 59: ...battery enclosure fuses and or the external battery cabinets fuses are open 6 Bypass fuses F2 and rectifier fuses F1 are inserted Start up procedure of PowerScale 1 Insert fuses for the supply of UPS System in the Input Distribution and check the input phase rotation The LED indicators LINE 1 and battery on UPS Module is lit green On LCD Display LOAD OFF SUPPLY FAILURE will appear 2 UPS 1 Press bo...

Page 60: ... ON On output Terminal Block there is now UPS power and on all LCD s LOAD PROTECTED will appear now the two units are operating in parallel 13 Perform step 11 and 12 until all the unit of the system are complete switched in parallel 14 Load transfer to Maintenance Bypass On the control panel go to Menu COMMANDS and choose command LOAD TO BYPASS for parallel operation is enough to give the order in...

Page 61: ...be completely shutdown The following procedures can only be executed after the load has completely been de energized NOTE IN THE CASE THAT THE PARALLEL UPS SYSTEM HAS TO BE TURNED OFF THEN BOTH ON OFF BUTTONS ON ALL UPS MODULES HAVE TO BE PUSHED IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL BE INTERRUPTED 1 Verify that the loads are shutdown and that there is no need for power supply to the load ...

Page 62: ...nd transfer the load to mains for parallel operation is enough to give the order in one of the units On LCD panel LOAD NOT PROTECTED will appear 2 Close Maintenance Bypass Switch IA1 position ON for parallel operation close all IA1 On LCD MANUAL BYP IS CLOSED will appear and the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green 3 Press sim...

Page 63: ... LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Flashing Green 3 Close all Parallel Isolators IA2 and check message PARALLEL SW CLOSED on LCD of each UPS 4 Press simultaneously the two ON OFF buttons on the UPS control panel PMD Unit will start up and after about 60 seconds the mimic panel will show LED...

Page 64: ...ion of Parallel Communication Cables BUS lines 3 6 1 2 2 2 Parallel Adapter and DIP Switch SW2 2 4 6 1 2 3 DIP Switch SW1 9 Settings 4 6 1 2 4 DIP Switch SW1 9 4 6 1 2 5 ON OFF Main Buttons 5 6 1 2 6 Parallel Isolator IA2 5 6 1 2 7 Maintenance Bypass IA1 5 6 1 2 7 1 Redundant Parallel Configuration 5 6 1 2 7 2 Capacity Parallel Configuration 5 6 1 2 8 ECO MODE BYPASS MODE in Parallel Systems 5 6 1...

Page 65: ...off Every UPS unit in a parallel configuration is provided with a proper output parallel Isolator IA2 which when opened isolates the corresponding unit from the parallel system Once the parallel isolator IA2 of a unit is open that unit is isolated from the rest of the parallel system and therefore does not provide power to the output For example if you perform the command LOAD TO BYPASS on any uni...

Page 66: ...single UPS it is necessary to connect the units together to form the parallel system For this purpose a communication BUS line is connected sequentially between the units Connect communication BUS lines according to Figure 1 2 NOTE CONNECT THE BUS CABLES ONLY WITH SWITCHED OFF UPS AND OPENED PARALLEL ISOLATORS IA2 RESPECT THE FOLLOWING CONNECTION SEQUENCES 1 Fit the Parallel Adapter over the Conne...

Page 67: ...sitions 6 1 2 4 DIP Switch SW1 9 The DIP Switch SW1 9 is located on every Cabinet POWERSCALE With this switch it is possible to determine the position of an POWERSCALE Cabinet in a Multi Cabinet Chain Define each POWERSCALE Cabinet in a Multi Cabinet Chain as 1 The First 2 The Middle there may be more than one and 3 The Last Cabinet in the Multi Cabinet Chain by setting the DIP Switch SW1 9 on eac...

Page 68: ...WHICH ISOLATOR IA2 IS BEING CLOSED IS ALSO ON INVERTER 6 1 2 7 Maintenance Bypass IA1 There are two types of Parallel System Configurations redundant and capacity parallel systems see SECTION 5 6 1 2 7 1 Redundant Parallel Configuration In a redundant parallel system a UPS module may easily be isolated from the parallel system by opening the respective isolator IA2 It is now possible to operate or...

Page 69: ...ches for POWERSCALE Cabinets been set correctly according to Paragraphs 6 1 2 2 2 and 6 1 2 4 4 All the internal if any and or external battery cabinets racks have been connected correctly The start up of a parallel Configuration may be performed in analogy to the start up procedures for a single PowerScale Cabinet described in Paragraph 1 1 of section 5 6 1 3 2 Shutdown of Parallel Configuration ...

Page 70: ..._EN_150113 doc Page 1 4 ABB Printed in Switzerland Modifications reserved CONTENTS SECTION 7 7 1 MAINTENANCE 2 7 1 1 USER RESPONSIBILITIES 2 7 1 2 PREVENTATIVE MAINTENANCE 2 7 1 3 DEEP BATTERY TEST 2 7 1 4 BATTERY MAINTENANCE DISPOSAL AND RECYCLING 3 ...

Page 71: ...ential to ensure a correct functionality and reliability of the UPS system When the UPS is commissioned the commissioning field service engineer will attach a service record book to the front of the UPS and this will be used to record the full service history of the UPS During a preventative maintenance the field service engineer might carry out some or all of following checks Status and function ...

Page 72: ... UPS display in the service setup mode 7 1 4 BATTERY MAINTENANCE DISPOSAL AND RECYCLING The battery maintenance shall be done by a certified Service Partner To ensure an optimum operation of the UPS system and a continuous and efficient protection of the connected load it is recommended to check the batteries every 12 months Batteries contain dangerous substances that will harm the environment if ...

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Page 74: ...ALE_10 50 kVA_EN_150113 doc Page 1 2 ABB Printed in Switzerland Modifications reserved CONTENTS SECTION 8 8 1 TROUBLESHOOTING 2 8 1 1 ALARMS 2 8 1 2 MENU COMMANDS EVENT LOG AND MEASUREMENTS 2 8 1 3 FAULT IDENTIFICATION AND RECTIFICATION 2 ...

Page 75: ...ains power supply is outside prescribed tolerance If site power appears to be OK check the input circuit breakers etc supplying the UPS OUTPUT SHORT There is a short circuit at the output of UPS on load side Check all output connections and repair as required OVERLOAD Load exceeds the UPS rated power Identify which piece of equipment is causing the overload and remove it from the UPS Do not connec...

Page 76: ...ed CONTENTS SECTION 9 9 1 OPTIONS 2 9 1 1 INTRODUCTION 2 9 1 2 REMOTE SHUT DOWN 2 9 1 3 GENERATOR ON FACILITIES 3 9 1 4 WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE 3 9 1 4 1 Why is UPS Management important 3 9 1 4 2 WAVEMON Shutdown and Monitoring Software 3 9 1 5 SNMP CARD ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING 5 ...

Page 77: ... should be activated by a Hardware Code on Setup Service menu Please contact your distributor to enable this operation The remote shutdown on terminal port X1 7 X1 8 is located on the PowerScale frame on communication card with terminal blocks X1 See Section 3 Paragraph 3 1 2 2 for details In order to allow removal maintenance or testing of any remote shut down facility without disturbing the norm...

Page 78: ... low state In the event of a power disturbance system administrators can also monitor their network from a central location allowing an early detection of problems In fact utility power is unreliable at times ensuring that all network systems have constant power can be a difficult task The situation becomes even more complex if systems are managed across a Local Area Network LAN or Wide Area Netwo...

Page 79: ... collects messages received from the UPS The UPSServ interprets received messages and makes them available to the client module UPSCli and to any SNMP based management station When UPSServ detects voltage variations or a power failure it can execute various so called system event routines which for example may shutdown the server or send warning to connected users These system event routines which...

Page 80: ...D ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING The Simple Network Management Protocol SNMP is a worldwide standardized communication protocol It is used to monitor any device in the network via simple control language The UPS Management Software also provides its data in this SNMP format with its internal software agent The operating system you are using must support the SNMP protocol We offer...

Page 81: ...an appropriate extension slot of the PowerScale This adapter communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP management software Figure 1 5 2 Internal SNMP Adapter For detailed information please see Software Manual provided with the PMC Software CD ROM RCCMD Remote Console Command module for a multi server shutdown This sta...

Page 83: ...h Linear load up to cosφ 1 8 10 6 ENVIRONMENTAL CHARACTERISTICS 9 10 7 STANDARDS 9 10 8 COMMUNICATION 9 10 8 1 POWER MANAGEMENT DISPLAY PMD 10 10 8 2 MIMIC DIAGRAM 10 10 8 3 DISPLAY 10 10 8 4 CUSTOMER INTERFACES Terminals X1 Standard 11 10 8 5 CUSTOMER INPUTS DRY PORTs Terminal block X1 11 10 8 6 CUSTOMER OUTPUTS DRY PORTs Terminal blocks X1 optional relay slot card 11 10 9 OPTIONS 12 10 9 1 SNMP ...

Page 84: ...enhanced power performance parallel capability and connectivity s interaction When operating in parallel configuration each POWERSCALE can take the leadership role avoiding single points of failure in the parallel chain ensuring the highest level of power availability The most demanding IT infrastructures start with low power before achieving its full capacity It is in this case essential to be ab...

Page 85: ...y kg 60 62 64 Weight with battery with 48 block of 7Ah kg 180 182 184 with standard packaging kg 4 Colour Graphite grey Pulverlacke No 4222903402 serie 09RCCAT1 RAL 7024 10 2 2 MECHANICAL CHARACTERISTICS POWERSCALE 10 25kVA Cabinet B PowerScale Cabinet B Max Power connection kVA 10 15 20 25 Dimensions WxHxD mm 345x1045x710 Weight without battery kg 88 90 92 94 Weight with battery with 96 block of ...

Page 86: ...A 10 15 20 25 30 40 50 Nominal Input Voltage V 3x380 220V N 3x400V 230V N 3x415 240V N Input Voltage Tolerance ref to 3x400 230V for Loads in V 10 15 3x308 177 V to 3x460 264 V for 100 load 20 15 3x280 161 V to 3x460 264 V for 80 load 30 15 3x240 138 V to 3x460 264 V for 60 load Input Frequency Hz 35 70 Input Power Factor PF 0 99 100 load Inrush Current A max In Input Distortion THDi Sine wave THD...

Page 87: ...ed 10 3 1 GRAPH INPUT PF VERSUS LOAD Input Power factor Leading 0 96 0 985 0 99 0 99 0 0 2 0 4 0 6 0 8 1 25 50 75 100 Load Input Power Factor 10 3 2 GRAPH INPUT DISTORTION THDi VERSUS LOAD Input Current Distortion THDi 3 0 4 0 3 4 3 7 1 5 2 2 5 3 3 5 4 4 5 5 5 5 6 25 50 75 100 Load Input THDi NOTE Depending on power ratings ...

Page 88: ...internal batteries is 48 max no for extern batteries is 50 Description Cabinet Type Maximum Power in kW 6 8 9 6 8 9 8 10 12 13 5 8 10 12 13 5 9 12 16 18 9 12 16 18 12 16 20 22 5 Minimum number of battery blocks per String 20 24 26 20 24 26 24 28 32 36 24 28 32 36 26 32 40 44 26 32 40 44 32 40 46 48 Maximum number of battery blocks intern the PSC cabinet 48 48 48 2x 48 2x 48 2x 48 48 48 48 48 2x 48...

Page 89: ...C EN 62040 3 4 Output Frequency Hz 50 Hz or 60 Hz Output Frequency Tolerance Synchronized with mains 2 selectable for bypass operation or 4 Free running 0 1 Bypass operation At Nominal Input voltage of 3x400 V 15 or 196 V to 264 V ph N Permissible Unbalanced Load All 3 phases regulated independently 100 Phase Angle Tolerance With 100 Unbalanced load Deg 0 deg Overload Capability on Inverter min 11...

Page 90: ...l according IEC 62040 3 Meter above sea level m ft De Rating Factor for Power 1500 4850 0 95 2000 6600 0 91 2500 8250 0 86 3000 9900 0 82 Relative Air humidity Max 95 non condensing Accessibility Rear access Front access Positioning Min 20 cm rear space required for fan Input and Output Power Cabling Rear side bottom Front side bottom Efficiency AC AC at cosφ1 0 depending on power rating Load 100 ...

Page 91: ...mation about the UPS 10 8 2 MIMIC DIAGRAM The mimic diagram serves to give the general status of the UPS The LED indicators show the power flow status and in the event of mains failure or load transfer from inverter to bypass and vice versa the corresponding LED indicators will change colour from green normal to red warning The LED s LINE 1 rectifier and LINE 2 bypass indicate the availability of ...

Page 92: ...nction X1 X1 10 GND GND 12 Vdc source X1 9 IN 12Vdc Max 200mA load X1 8 GND GND Remote Shut down X1 7 IN 12Vdc Do not remove the factory mounted bridge until an external remote shut down is connected X1 6 GND GND Temperature Battery X1 5 IN 3 3Vdc If connected the battery charger current is batt temperature dependent X1 4 GND GND Customer IN 1 X1 3 IN 12Vdc Function on request to be defined X1 2 G...

Page 93: ...ol language The UPS Management Software WaveMon also provides its data in this SNMP format with its internal software agent The operating system you are using must support the SNMP protocol We offer our WaveMon software with SNMP functionality for Novell OS 2 all Windows running on INTEL and ALPHA DEC VMS Apple Two types of SNMP interfaces with identical functionality are available an external SNM...

Page 94: ...mit batt min A Limit batt min B Cabinet A max 1 x 48 x 7 9Ah batteries Cabinet B max 2 x 48 x 7 9Ah batteries 6kW 8kW 9kW Powerscale 10kVA 9kW Load Power 26 blocs 24 blocs 20 blocs Autonomy min 7Ah batt 9Ah batt 7Ah batt 9Ah batt 7Ah batt 9Ah batt 7Ah batt 9Ah batt 6 1 x 32 1 x 24 1 x 40 1 x 28 1 x 48 1 x 32 1 x 36 8 1 x 38 1 x 26 1 x 48 1 x 34 2 x 32 1 x 40 2 x 36 1 x 42 10 1 x 46 1 x 32 2 x 28 1...

Page 95: ... x 48 2 x 48 10 2 x 34 1 x 48 2 x 46 3 x 40 3 x 46 12 2 x 40 2 x 28 2 x 48 2 x 40 3 x 44 2 x 46 3 x 48 2 x 48 13 3 x 48 2 x 48 n a 15 2 x 48 2 x 32 1 x 24 3 x 42 2 x 44 n a 3 x 40 n a 18 3 x 36 2 x 38 1 x 24 3 x 48 2 x 48 1 x 34 n a 3 x 42 1 x 40 n a 3 x 46 1 x 48 20 3 x 38 2 x 40 1 x 28 n a 3 x 36 n a 3 x 46 n a 3 x 48 n a 22 3 x 42 2 x 44 1 x 30 n a 3 x 38 1 x 40 n a 3 x 48 1 x 48 n a n a n a 24...

Page 96: ...Load Power 16 blocs 20 blocs 24 blocs 28 blocs 16kW 20kW 24kW 27kW Autonomy min 7Ah batt 9Ah batt 28Ah batt 7Ah batt 9Ah batt 28Ah batt 7Ah batt 9Ah batt 28Ah batt 7Ah batt 9Ah batt 28Ah batt 6 2 x 36 2 x 22 2 x 48 2 x 32 2 x 48 3 x 48 2 x 48 7 1 x 18 1 x 26 3 x 48 1 x 32 n a 3 x 36 1 x 36 8 2 x 42 2 x 28 3 x 40 2 x 40 n a 1 x 34 n a 1 x 42 9 2 x 48 1 x 22 n a n a 3 x 46 1 x 44 10 3 x 34 2 x 34 3 ...

Page 97: ...n a n a n a n a n a n a n a n a n a n a n a n a 20 n a n a n a n a n a n a n a n a n a n a n a n a 22 n a n a n a n a n a n a n a n a n a n a n a n a 24 n a n a n a n a n a n a n a n a n a n a n a n a 25 n a n a n a n a n a n a n a n a n a n a n a n a 27 n a n a n a n a n a n a n a n a n a n a n a n a 28 n a n a n a n a n a n a n a n a n a n a n a n a 29 n a n a n a n a n a n a n a n a n a n a n a...

Page 98: ...led forward 200 500 mm 200 500 mm 200 mm front wiring B Front clearances for pulling the unit forward to get rear access for wiring or side access for battery replacement 800 mm 800 mm 1000 mm C Maximum door opening angle there is no door D Top Clearance not needed 0 mm 0 mm 0 mm Side clearances R for vent natural air exchange access for battery replacement in case the unit cannot be pulled forwar...

Page 99: ...300 350 10 12 BLOCK DIAGRAMS 10 12 1 WIRING AND BLOCK DIAGRAMS The customer has to supply the wiring to connect the UPS to the local power source The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent certified by the manufacturer 10 12 2 RE...

Page 100: ...2 Output load 3L1 3L2 3L3 N PE quantity x mm2 Tightening Torque Nm N 3 x 35 PE 1 x 16 5 x 16 5 x 16 5 x 16 35 mm2 3 5 16 mm2 1 5 Cabinet C 40 50 kVA terminal connections overview Battery N PE quantity x mm2 Input Rectifier 1L1 1L2 1L3 N PE quantity x mm2 Input Bypass 2L1 2L2 2L3 N PE quantity x mm2 Output load 3L1 3L2 3L3 N PE quantity x mm2 Tightening Torque Nm N 3 x 35 PE 1 x 16 1L1 1L2 1L3 N 4 ...

Page 101: ...NPUT FEED Cable sections and fuse ratings recommended according to IEC 60950 1 Power kVA UPS Cabinet Fuse B 1L1 1L2 1L3 quantity x A Cable B 1L1 1L2 1L3 N PE quantity x mm2 Fuse C 2L1 2L2 2L3 quantity x A Cable C 2L1 2L2 2L3 N PE quantity x mm2 Cable D 3L1 3L2 3L3 N PE quantity x mm2 Fuse E N PE quantity x A Cable E N PE quantity x mm2 10 A B 3 x 20 5 x 2 5 3 x 20 5 x 2 5 5 x 2 5 3 x 32 4 x 4 15 A...

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