ABB DPU 1500R Instruction Book Download

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DPU 1500R

Distribution Protection Unit

ABB Automation Inc.

Instruction Book

1MRA577215-MIB (IB 7.11.1.7-11)

Summary of Contents for DPU 1500R

Page 1: ...DPU 1500R Distribution Protection Unit ABB Automation Inc Instruction Book 1MRA577215 MIB IB 7 11 1 7 11 ...

Page 2: ...99 IB 7 11 1 7 11 ABB Automation Inc Substation Automation and Protection Division 7036 Snowdrift Road Allentown PA 18106 USA Tel 610 395 7333 Fax 610 395 1055 Note Future revisions to individual pages will be by means of dated pages and special references to these pages in the Table of Contents ...

Page 3: ...s Overcurrent Element 50P 3 3I 3 Level 3 High set 1 5 Ground Instantaneous Overcurrent Element 50N 1 IN 1 Level 1 Low set 1 5 Ground Instantaneous Overcurrent Element 50N 2 IN 2 Level 2 Mid set 1 6 Sensitive Earth Fault SEF Option Definite Time 1 6 Ground Instantaneous Overcurrent Element 50N 3 IN 3 Level 3 High set 1 7 Negative Sequence Time Overcurrent Element 46 Insc 1 7 Ansi Timing Curves 1 9 ...

Page 4: ... Edit 2 4 Meter Mode 2 4 LCD Light 2 4 Unit ID 2 4 Demand Meter Constant 2 4 LCD Contrast 2 4 Change Relay Password 2 4 Change Test Password 2 4 Section 3 Metering Load Metering 3 1 Energy Meter Rollover 3 1 Demand Metering 3 2 Minimum Maximum Metering 3 2 Section 4 Relay Design and Specification Processor Specifications 4 1 Battery Backed Up Clock 4 1 Ratings and Tolerances 4 3 Current Input Circ...

Page 5: ...initions 6 6 Output Contacts 6 11 Permanently Programmed Output Contacts 6 11 Programmable Master Trip Contacts 6 12 Master Trip Contact 6 12 Programmable Output Contacts OUT 1 through OUT 6 6 13 Advanced Programmable Logic 6 13 Physical Inputs 6 13 Physical Outputs 6 13 Logical Inputs 6 14 Programming Examples 6 14 Section 7 Records Records Menu 7 1 Fault Summary 7 1 Fault Record 7 2 Operations R...

Page 6: ...orm Capture 10 3 Saving a Waveform Capture Record 10 4 Oscillographic Analysis Tool 10 5 System Requirements and Installation 10 5 Using the Oscillographics Analysis Tool 10 5 Opening a File 10 5 Analog Display Windows 10 5 Menu Commands 10 7 Hardcopy Menu 10 7 Assign Colors Menu 10 7 Trace Overlay Menu 10 7 Scale Traces Menu 10 8 Select Status Trace Menu 10 8 Zoom Menu 10 9 Math Button 10 9 Spect...

Page 7: ...Panel Mounting Kit 12 2 Communications Ports 12 4 Pin Connections 12 4 RS 485 Port 12 5 Communications Settings 12 5 Communication Port Configurations 12 6 Option 0 12 7 Option 1 12 7 Option 2 12 7 Option 3 12 7 Option 4 12 7 Option 5 12 7 Communication Protocols 12 8 RTU Emulation 12 8 Ordering Instructions 12 9 How to Order 12 9 Communications Options Table 12 10 Ordering Selections 12 11 Applic...

Page 8: ...16 Sample Alternate Settings Programmable Input Logic Assignments 1 28 Section 3 Metering Figure 3 1 Metering Conventions 3 2 Figure 3 2 WinECP Meter Menus 3 3 Section 4 Relay Design and Specifications Figure 4 1 DPU1500R Block Diagram 4 2 Section 5 Interfacing with the Relay Figure 5 1 MMI Access Panel 5 1 Figure 5 2 MMI Displays 5 2 Figure 5 3 Man Machine Interface Menus 5 2 Figure 5 4 WinECP Pr...

Page 9: ...nnections 9 7 Figure 9 5 Typical Connections for Units with Sensitive Earth Fault Option 9 8 Figure 9 6 Typical VT and CT Connections for Directional Sensitive Earth Fault Units 9 9 Section 10 Optional Features Figure 10 1 Sample Load Profile for A Wye Star Connected VTs and B Delta ConnectedVTs 10 1 Figure 10 2 Load Profile Analysis 10 1 Figure 10 3 Load Profile Data Transfer 10 2 Figure 10 4 Osc...

Page 10: ...ble 5 2 Configuration Settings Password Protected 5 21 Table 5 3 Counter Settings Password Protected 5 22 Table 5 4 Alarm Settings Password Protected 5 22 Table 5 5 Communications Settings Password Protected 5 23 Section 6 Programmable Inputs Outputs Table 6 1 Logical Input Definitions 6 2 to 6 4 Table 6 2 Logical Output Definitions 6 6 to 6 11 Section 7 Differential Relay Settings Table 7 1 Opera...

Page 11: ...P 3 3I 3 Groundtimeandinstantaneousovercurrentprotection 51N IN 50N 1 IN 1 50N 2 IN 2 50N 3 IN 3 Negativesequence I 2 timeovercurrentprotection 46 Insc Multishot reclosing 79 O I Single and three phase undervoltage and single phase overvoltage functions 27 1P U and 27 3P 3U Metering currents voltages watts VARs watt and VAR hours power factor frequency Peak demand currents watts and VARs with time...

Page 12: ...disabled and the alarm contacts are actuated Replace the unit as soon as possible Password 6 A correct password is required to make changes to the relay settings and to test the output contacts The preset factory password is four blank spaces Once you have chosen a new password and entered it into the system access will be denied if the password is forgotten If you forget the password contact the ...

Page 13: ...tside of 79 1 O I The new function will then appear in the 79 1 O I1 list as Disabled and must be set to Enable or Lockout The preceding statements are also applicable to all of the other Recloser Trip step settings 79 2 O I2 through 79 5 O I5 Another way to disable torque control protection functions is by mapping that function to one of the programmable inputs in the Programmable Inputs screen u...

Page 14: ...utes unless it is reset To stop the fault current the current source should be configured to turn off when it senses that the trip contact has closed or the current could be wired through an A contact controlled by the breaker If the current cannot be turned off quickly enough the Trip Failure Time setting in the Configuration Settings group can be increased up to 1 second 60 cycles There are addi...

Page 15: ...ple time curves and time dials are available see Table 1 1 to closely coordinate with other devices in the system The time current curves included in the DPU1500R can be found later this section User programmable curves are available depending on the DPU1500R model ordered see Section 10 for more details See Section 12 for help defining the unit model number The 51P pickup curve type and time dial...

Page 16: ...y as the sum of the three phace CT secondary currents or 3IO Multiple time curves and time dials are available see Table 1 2 to closely coordinate with other devices in the system The time current curves for the DPU1500R are can be found later in this section User programmable curves are available depending on the DPU1500R model ordered see Section 10 for programmable curves See Section 12 for hel...

Page 17: ...depending upon which curve is selected see Table 1 3 The curves can be found later in this section The 50P 1 pickup curve type and time dial are all set in the Primary Alternate 1 and Alternate 2 settings groups For the 50P 1 element to operate the Trip contact it must be selected in the Master Trip Output mapping see Programmable Master Trip Contact later in this section The 50P 1 element is set ...

Page 18: ...01 See Table 5 1 for the 50P 1 factory default settings Table 1 3 50P 1 3I 1 Characteristics 50P 2 Parameter Range Curve Increment Pickup 0 5 to 20 x 51P setting 0 1x Definite Time 0 to 9 99 seconds 0 01 sec The 50P 2 element is disabled in the factory default settings Table 1 4 50P 2 3I 2 Characteristics The 50P 1 element tripping can be enabled or disabled in each step of the reclose sequence Se...

Page 19: ...sed by an external source such as a control switch or SCADA the 50N 1 can be disabled from tripping for a Cold Load Time See the Cold Load Time Section for more details detector supervised by another function within the relay such as the 32 To operate an output relay with the 50P 3 only a programmable output contact must be mapped to operate on the 50P 3 element only See the Programmable I O Secti...

Page 20: ...fault occurs This options is not applicable to 4 wire multigrounded systems This feature is included on special SEF DPU1500R models only see Section 12 and replaces the standard 50N 2 element described earlier For SEF models a separate SEF current input is provided at Sensor 5 I0SEF This input can be connected residually in series with the standard earth fault CT or it may be connected to a separa...

Page 21: ...creases the sensitivity to faults on a single distribution feeder Since the negative sequence element only looks at the amount of negative sequence current in the system it can be set just above the maximum negative sequence current level produced by single phase load unbalance This makes the main DPU1500R much more sensitive to phase to phase faults Multiple time curves and time dials are availab...

Page 22: ... 1 ampere Pickup for 1 ampere model 0 2 to 2 4 amperes 0 02 ampere Time Overcurrent Curves ANSI Inverse 1 to 10 0 1 Very Inverse 1 to 10 0 1 Extremely Inverse 1 to 10 0 1 Long Time Inverse 1 to 10 0 1 Long Time Very Inverse 1 to 10 0 1 Long Time Ext Inverse 1 to 10 0 1 Short Time Inverse 1 to 10 0 1 Definite Time 0 to 10 0 1 Recloser Curve 1 to 10 0 1 IEC Inverse 0 05 to 1 0 0 05 Very Inverse 0 05...

Page 23: ... times that of the Very Inverse Curve The time in seconds for the Long Time Inverse Curve is 10 times that of the Inverse Curve The ANSI curves comply with ANSI C37 112 See Section 10 for information on optional Recloser curves Curve A B C P D E Extremely Inverse 6 407 0 025 1 2 0 3 0 998 Very Inverse 2 855 0 0712 1 2 0 1 346 0 998 Inverse 0 0086 0 0185 1 0 02 0 46 0 998 Short Time Inverse 0 00172...

Page 24: ...e Overcurrent Characteristics Curve Extremely Inverse Very Inverse Inverse Long Time Inverse K 80 0 13 5 0 14 120 0 α 2 0 1 0 0 02 1 0 Timing Curves Time Overcurrent Curve Equation IEC Time multiple range 0 05 to 1 0 in steps of 0 05 Trip Time Reset Time instantaneous multiples of pickup current x time multiple G Gb Gb K G α 1 ...

Page 25: ...ABB Distribution Protection Unit 1500R 1 11 Protective Functions 9 99 website www abb com papd Figure 1 2 Extremely Inverse Curve ...

Page 26: ...ABB Distribution Protection Unit 1500R 1 12 Protective Functions 9 99 website www abb com papd Figure 1 3 Very Inverse Curve ...

Page 27: ...ABB Distribution Protection Unit 1500R 1 13 Protective Functions 9 99 website www abb com papd Figure 1 4 Inverse Curve ...

Page 28: ...ABB Distribution Protection Unit 1500R 1 14 Protective Functions 9 99 website www abb com papd Figure 1 5 LongTime Inverse Curve ...

Page 29: ...ABB Distribution Protection Unit 1500R 1 15 Protective Functions 9 99 website www abb com papd DWG NO 605842 Rev 2 TIME IN SECONDS Figure 1 6 Extremely Inverse Curve ...

Page 30: ...ABB Distribution Protection Unit 1500R 1 16 Protective Functions 9 99 website www abb com papd Figure 1 7 Very Inverse Curve DWG NO 605841 Rev 2 TIME IN SECONDS CURRENT IN MULTIPLES OF SETTING ...

Page 31: ...ABB Distribution Protection Unit 1500R 1 17 Protective Functions 9 99 website www abb com papd DWG NO 605854 Rev 0 CURRENT IN MULTIPLES OF SETTING TIME IN SECONDS Figure 1 8 Inverse Curve ...

Page 32: ...ABB Distribution Protection Unit 1500R 1 18 Protective Functions 9 99 website www abb com papd DWG NO 605855 Rev 0 TIME IN SECONDS CURRENT IN MULTIPLES OF SETTING Figure 1 9 ShortTime Inverse Curve ...

Page 33: ...ABB Distribution Protection Unit 1500R 1 19 Protective Functions 9 99 website www abb com papd Figure 1 10 DefiniteTime Curve CURRENT IN MULTIPLES OF SETTING TIME IN SECONDS ...

Page 34: ...ABB Distribution Protection Unit 1500R 1 20 Protective Functions 9 99 website www abb com papd Figure 1 11 Recloser Curve 8 DWG NO 605856 Rev 0 TIME IN SECONDS CURRENT IN MULTIPLES OF SETTING ...

Page 35: ...BB Distribution Protection Unit 1500R 1 21 Protective Functions 9 99 website www abb com papd Figure 1 12 Standard Instantaneous Curve DWG NO 605845 Rev 2 TIME IN SECONDS CURRENT IN MULTIPLES OF SETTING ...

Page 36: ...ABB Distribution Protection Unit 1500R 1 22 Protective Functions 9 99 website www abb com papd Figure 1 13 Inverse Instantaneous Curve DWG NO 604916 Rev 0 TIME IN SECONDS CURRENT IN MULTIPLES OF SETTING ...

Page 37: ...losing thereafter A reset timer runs after a successful circuit breaker reclose whether automatic or manual and is used to reset the reclose sequence to 79 1 after its time period expires If the DPU1500R trips the circuit breaker again before the expiration of the reset time the reclose sequence will increment one step I E 79 1 to 79 2 The settings as programmed in the 79 2 step will then become a...

Page 38: ...utput occurs and the fault current is not removed and or the 52a 52b contacts did not change state before expiration of the Trip Fail Timer 5 to 60 cycles A Close output occurs and the 52a 52b contacts do not change state before the expiration of the Close Fail Timer If the Circuit Breaker subsequenty closes and trips within the reset time the recloser will lock out The reclose function is set to ...

Page 39: ...t the end of the selected cutout period Set the time for the 79 CO function according to how long it takes a downstream fuse or other protective device to clear downstream faults The typical time setting is between 10 and 15 seconds If an intermittent or low level fault exists it will be detected at the end of the 79 CO cutout time period and the DPU1500R will trip and continue through the reclose...

Page 40: ... programming in 79 2 time If the breaker continues to open before the reset time expires the recloser will continue to increment steps until it reaches the step that locks out At this point no further reclosing will take place and the circuit breaker must be closed manually The 79M function can be made active or inactive by the mapping a User Logical Output ULO to the 79M logical input through the...

Page 41: ...1500R reclosing function When the 43A input is a logical 1 the DPU1500R recloser is enabled When 43A is a logical 0 the recloser is disabled If the recloser is disabled a red Recloser Out target will illuminate on the front of the DPU1500R 43A defaults to a logical 0 when not assigned to a physical input 79S Single Shot Reclosing Enables a single shot of reclosing when the DPU1500R determines that...

Page 42: ...ll only allow one settings group to be active at a time When ALT2 is active and an ALT1 input is asserted ALT2 stays active until the ALT2 input is de asserted Only then will the ALT1 settings group become active Note there is a 2 cycle time delay that occurs between the settings group change Protection is never disabled during these changes As an example assign the ALT1 logic function to programm...

Page 43: ... 1 cycle steps If the timer expires before the DPU1500R determines an open breaker either or both conditions stated above are met a Breaker Failure Alarm BFA logical output is asserted and the recloser will lockout If the DPU1500R determines an open breaker within the Trip Fail Time setting it will reset and re enable when the breaker is reclosed The Trip Fail Timer is set by factory default to 18...

Page 44: ...nate 1 or Alternate 2 settings tables can be enabled or disabled with this setting If enabled the ALT settings will only be active if the logical input ALT1 or ALT2 is mapped via programmable inputs and the logic is true See section 6 for programmable Inputs MDT Mode When the Multiple Device Trip Mode is enabled in the Configuration Settings Table the DPU1500R s TRIP and CLOSE Output Contacts and ...

Page 45: ...functions in the upstream DPU1500R must be set for a time delay that is equal to or greater than the clearing time of the downstream device The Reset Time setting of the upstream DPU1500R must also be longer than the longest open interval time of the downstream device When the ZSC function is enabled and the DPU1500R senses a fault downstream the relay increments through its reclose sequence For e...

Page 46: ... 60 minute time constant Demand currents replicate thermal demand meters The demand kilowatts and kiloVArs are averaged values that are calculated by using the kilowatt hours kiloVArs hours and the selected time constant LCD Contrast This setting adjusts the brightness of the LCD Display Adjustable from 0 63 The DPU1500R LCD automatically compensates for change in temperature reducing the need to ...

Page 47: ...an which is set to be zero degrees Phase Currents Magnitude and Phase Angle wye or delta connections Ground Current Magnitude and Phase Angle wye or delta connections Kilovolts Magnitude and Phase Angle wye or delta connections Kilowatts or Megawatts Single Phase and Three Phase for wye VT s and Three Phase for Delta VT s KiloVArs or MegaVArs Single Phase and Three Phase for wye VT s and Three Pha...

Page 48: ... Demand Constant minutes The demand currents are averaged using a log10 function over the period of the Demand Constant Interval to replicate thermal demand ammeters The demand kilowatts and kiloVArs are averaged values that are calculated by sampling the kilowatt hours and kiloVAr hours every Demand Constant interval The Demand Constant interval is a setting made in the Configuration settings and...

Page 49: ...ABB Distribution Protection Unit 1500R 3 3 Metering 9 99 website www abb com papd Figure 3 2 WinECP Meter Menus ...

Page 50: ...ABB Distribution Protection Unit 1500R 3 4 Metering 9 99 website www abb com papd This page intentionally left blank ...

Page 51: ...evice digital signal processor handles all analog acquisition and measurement of input parameters It also performs all arithmetic iterations of the converted digital input signals EEPROM stores all protective function settings 16 bit analog to digital A D converter FLASH EPROM stores the CPU s programming DSP RAM 16 K of memory provide temporary storage of DSP s arithmetic values Real time battery...

Page 52: ...V 5V D GND POWER SUPPLY SPIBUS I O OUTPUT CONTACTS INPUT CONTACTS OUTPUT RELAY OPTOISOLATOR STANDARD REAR PORT RS 232 OR RS485 INCOM INCOM SIU RS 232 SUI IRIG B OPTIONAL COMM CARDS WITH DP CT CURRENT TRANSFORMER VT VOLTAGE TRANSFORMER LPF LOW PASS FILTER MUX MULTIPLEXER PGA PROGRAMMABLE GAIN AMPLIFIER ADC ANALOG TO DIGITAL CONVERTER DSP DIGITAL SIGNAL PROCESSOR ROM READ ONLY MEMORY RAM RANDOM ACCE...

Page 53: ...c Voltage Wye Connection 160V continuous and 480V for 10 seconds Delta Connection 260V continuous and 480V for 10 seconds Contact Input Circuits 2 10 VA at 220 Vdc and 250 Vdc 0 52 VA at 125 Vdc and 110 Vdc 0 08 VA at 48 Vdc 0 02 VA at 24 Vdc Voltage range 24 to 280 Vdc for 48 110 125 220 250 Vdc Voltage range 12 to 140 Vdc for 24 Vdc model Control Power Requirements 48 Vdc model range 38 to 58 Vd...

Page 54: ...e Range of 20o C to 55o C Function Pickup Dropout Timing whichever is greater 51P 51N 3 of setting 98 of setting 7 or 16 milliseconds 50P 50N 7 of setting 98 of setting 7 or 16 milliseconds 46 3 of 51P setting 98 of setting 7 or 16 milliseconds 27 79V 3 of setting 98 of setting 7 or 16 milliseconds Phase Ammeter 1 of 51P time overcurrent pickup setting NegativeAmmeter 5 of 51N time overcurrent pic...

Page 55: ...ms The user will then be prompted to reset seal ins Hit C within 5 seconds to reset seal ins Hit C two times within a 5 second window Automatically scrolls through demand values Hit C three times within a 5 second window Prompts the user to reset Min Max Demands Hit C within 5 seconds to reset Min Max Demands If there are targets Hitting C once will prompt the user to clear fault data If C is hit ...

Page 56: ...Clock Communications RECORDS MENU Fault Summary Fault Record Operations Record Operations Summary SETTING MENU Show Settings Change Settings Unit Information Password protected MAIN MENU Meter Settings Records Test TEST MENU Self Test Contact Inputs Output Contacts Functional Test Mode UNIT INFORMATION CAT 577R0411 6111 SERIAL 990000 CPU ROM V1 00 DSP ROM V1 00 FP ROM V2 00 COMM ROM N A OPERATIONS...

Page 57: ...Fail Indicates that the DPU1500R has determined a self test failure The LCD display if applicable may indicate an error code at this point See the Self Testing section for details on error codes When the Fail LED is lit the unit will usually require service The Self Check alarm contacts on the rear of the unit will also change state anytime that the Fail LED is lit The Fail LED is a red non sealed...

Page 58: ...rough 5 5 show the specific settings for the DPU1500R Figure 5 4 WinECP Program Windows External Communications Program Use a 9 pin null modem adaptor with a 9 pin RS 232 cable when you connect a PC directly to the DPU1500R not via modems When connecting to a modem simply use a 25 pin to 9 pin RS 232 cable The application program on this disk has been carefully tested and performs accurately with ...

Page 59: ... use by power utility technicians and engineers and sales persons familiar with ABB protective relays These users should also be familiar with the PC and use of Windows programs INSTALLATION To install WinECP on your computer s hard drive follow these steps 1 Start Microsoft Windows 95 or NT 2 Place Installation Disk 1 in the floppy diskette drive 3 From the Start Menu select Run 4 Type the letter...

Page 60: ...ion If you select to work Offline another window appears prompting you to select a relay file or a relay type See Figure 3 If you choose to work directly with the relay via Direct Access a window will appear prompting you to make your Communications Port selections See Figure 6 If you choose to work with the relay via Remote Access a window will appear requesting dial up information See Figure 7 O...

Page 61: ...arrow in each field and making the desired selection Figure 4 When you have completed your selections in the Create Catalog Number screen click OK Advanced Version Number By clicking the Advanced button in the Create Catalog Number screen you can select the firmware version number of the relay Use the drop down arrow that appears in the Version window Figure 5 to choose from a list of Firmware Ver...

Page 62: ... configured from within the Remote Access dialog by selecting the drop down arrows next to each item included in Comm Port Setup Be sure to select the correct Dial Mode for your telephone line either Tone Dial or Pulse Dial by clicking once on the button located next to your selection You must specify the Unit Address of the remote site relay to which you wish to connect If you are connecting to a...

Page 63: ...window of WinECP Figure 9 Menu Items The main WinECP window contains the following menu items 1 File 2 Edit 3 Monitoring 4 Settings 5 Control 6 History 7 Comm 8 Help Advanced Modem Initialization String The Modem initialization string has been written to correctly initialize almost all modems If your modem fails to work and you need to change the modem initialization string click the Advanced butt...

Page 64: ...As dialog appears choose the location where you would like to have the file stored Assign a name to the file and click Save b Load Profile All When the Save As dialog appears choose the location where you would like to save the file on the computer Assign a name to the file and click Save c Oscillographics When the Waveform Capture Records dialog appears select the record number you wish to save a...

Page 65: ...ens The copy and paste functions work only with these settings screens permitting you to copy settings from one screen to another e g from Primary to Alternate 1 or Alternate 2 NOTE The copy and paste functions are only enabled when working in the Alternate 1 Alternate 2 and Primary settings screens They are disabled when you are working on any other settings screen The paste function is enabled o...

Page 66: ...bbed sheets From the Settings tabbed sheet click the Select All button Note that a checkmark is placed in each box on the tabbed sheet This indicates which data settings you wish to manipulate To clear all the checkmarks from the Settings tabbed sheet click Remove All Note that all checkmarks are cleared You can select or deselect individual settings by clicking once on the checkbox next to the sp...

Page 67: ...ton from the main Settings tabbed sheet or select only the checkboxes of those settings you wish to read in from a file Click Read File When the Select Relay File window appears select the relay file you wish to read in and click Open Figure 12 Download to System To Download data to the relay must be online click the Select All button from the main Settings tabbed sheet or select only the checkbox...

Page 68: ...hat setting If you enter a value that is outside of the specified range you will receive a warning to that effect and will need to correct the value Print To Print data click Select All from the main Settings tabbed sheet or select only the checkboxes of those settings you wish to print Click Print and follow the instructions in the Print dialog window to select your printer number of copies etc N...

Page 69: ... a relay in order to conduct testing of the relay through the Control Menu HISTORY Use the History Menu to view Fault and Operations Records currently stored in the relay Figure 13 From this screen you can select and perform the following functions 1 Upload 2 Save File 3 Read File 4 Print Select All Remove All You can choose to Select All History records if you wish to perform any of the above fun...

Page 70: ... the relay Click Upload from System Save File To Save history data to a file on your hard drive after you have Uploaded the data from the relay click the Select All button from the History tabbed sheet or select only the checkboxes of the history records you wish to save to a file Click Save File When the Save As dialog window appears select a name for the file and the location where the file is t...

Page 71: ... file on your hard drive or click No to establish a new connection without saving your current settings Click Cancel if you wish to cancel establishing a new connection From the Comm Menu you can also select to change Comm Port settings set the Unit Address and open the Terminal application Figure 16 HELP From the Help Menu item you can access the Help Topics currently under development About WinE...

Page 72: ...indow click OK Unit Information The following unit information is available during an online session through the Help Menu item a Product Id b Catalog Number c CPU Software Version d DSP Software Version e Front Panel Software Version f Rear Comm Software Version g Serial Number Figure 18 NOTE Unit Information is only accessible during an online session with the relay To access Unit Information du...

Page 73: ...5 to 20 times 51P pickup setting 0 1 Time Delay 0 to 9 99 seconds 0 01 50P 3 Selection Disable or Enable Disable Pickup X 51P 0 5 to 20 times 51P pickup setting 0 1 46 Curve Selection See Table 1 10 or Disable Disable Pickup Amps 1 to 12 A or 0 2 to 2 4 A 0 1 or 0 02 Time Dial Delay See Table 1 10 51N Curve Selection See Table 1 2 or Disable Extremely Inverse Pickup Amps 1 to 12 A or 0 2 to 2 4 A ...

Page 74: ...en Time 0 1 to 200 seconds or Lockout 79 3 50P 1 50P 2 50P 3 51N 50N 1 50N 2 50N 3 Enable Disable or Lockout for each Open Time 0 1 to 200 seconds or Lockout 79 4 50P 1 50P 2 50P 3 51N 50N 1 50N 2 50N 3 Enable Disable or Lockout for each Open Time 0 1 to 200 seconds or Lockout 79 5 50P 1 50P 2 50P 3 51N 50N 1 50N 2 50N 3 Enable Disable or Lockout for each 79 CO O I CO Cutout Time 1 to 200 seconds ...

Page 75: ...e or Disable Enable Alternate 2 Settings Alt2 Set Enable or Disable Enable Multiple Device Trip Mode MDT Disable or Enable Disable 1 100 Cold Load Time Mode Seconds or Minutes Seconds Zone Sequence Disable or Enable Disable Target Display Mode Last or All faults Last Local Edit Comm Ports Only Meter Mode WHr Display LCD Light Unit Identification ID Demand Meter Constant Demand Minutes Enable or Di...

Page 76: ...er 1st Recl successful 0 to 9999 1 0 0 to 9999 1 0 0 to 9999 1 0 0 to 9999 1 0 79 O i Counter 2 2st Reclose Counter 2nd Recl successful 3rd Reclose Counter 3rd Recl successful 4th Reclose Counter 4th Recl successful Setting Range Step Size Default KSI Summation 1 to 9999 kA 1 Disable Over Current Trip Counter 1 to 9999 1 Disable 79 O I Counter 1 1 to 9999 1 Disable 79 O I Counter 2 1 to 9999 1 Dis...

Page 77: ...Section 6 for more details Register Configuration For use with Modbus Communications Contact Factory for details Miscellaneous Settings Under the Miscellaneous Settings Menu you will find the following User Display Message For use with the User Display Input UDI Programmable Input The user can type a 4 line message here When UDI is asserted this message will blink on the MMI Setting Range Default ...

Page 78: ...inECP the user can change the relay date and time to the date and time of the PC From the MMI the user can change the relay date and time to the desired setting Prolonged Storage of Relay To preserve the life of the internal battery when the relay is not in service turn off the clock by entering a 0 for the day ...

Page 79: ...puts are available The inputs are programmed via the Windows External Communications Program only Nine ten for SEF models logic functions remain operational enabled when not assigned to contact inputs in the Programmable Input Map These logic functions are GRD IN PH3 3I 46 Insc 50 1 I 1 50 2 I 2 50 3 I 3 TCM TCS ZSC and SEF IO You must assign the remaining logic functions to contact inputs for tho...

Page 80: ...tion level 2 When the 50 2 input is a logical 1 phase and ground instantaneous overcurrent protection level 2 is enabled 50 2 defaults to a logical 1 enabled if not assigned to a physical input or feedback term 50 3 Enables 50P 3 50N 3 Use to supervise torque control phase and ground instantaneous overcurrent protection level 3 When the 50 3 input is a logical 1 phase and ground instantaneous over...

Page 81: ...back term 46 Enables the 46 Negative Sequence time overcurrent function Use to supervise torque control the negative sequence time overcurrent element When the 46 input is a logical 1 negative sequence time overcurrent protection is enabled 46 defaults to a logical 1 enabled if not assigned to a physical input or feedback term CRI Clear Reclose and Overcurrent Counters Assign this input to a physi...

Page 82: ...ircuit breaker 52B auxiliary contact The DPU1500R requires this input along with the 52A logical input except when in the MDT mode to determine circuit breaker states for initiation of circuit breaker close trip failure and close failure logical outputs See 52A for valid breaker operating states 52B defaults to a logical 0 when not assigned to a physical input 43A Recloser Enable This input is use...

Page 83: ...dow without changing the current logical input 5 To change the logic of a logical input a Click the logic value of a logical input and it will change b Click OK to change or cancel to close the logic window without any changes 6 To change the conditions of a logical input a Place the mouse arrow on the box across from the contact name and underneath the physical input you want b Click the box to c...

Page 84: ...he change The seal in bit 51P 3I can be used to alert the PLC to a fault even after the fault has extinguished Once the PLC is finished with the logical output bit 51P 3I it can reset the bit to a logical 0 via the communication network This eliminates hard contact wiring between the relay and the PLC and assure that the PLC will always see a fault Some of the alarms listed below will have duplica...

Page 85: ...es that the ground time overcurrent element 51N has timed out and energized 51N will be a logical 1 when this occurs 51N Ground Time Overcurrent Trip Seal in Alarm See Logical Output Types earlier in this section 46 Negative Sequence Time Overcurrent Trip Alarm Indicates that the negative sequence time overcurrent element 46 has timed out and energized 46 will be a logical 1 when this occurs 46 Ne...

Page 86: ... Alarm Activates any time the red front panel phase C target LED is illuminated When PCTA is a logical 1 the phase C target LED is lit If the front panel target LED s are reset either by the front panel pusbutton Target Reset or by WinECP PCTA will become a logical 0 This output is useful in remote communications and SCADA applications where faulted phase information is required 27 1P Single Phase...

Page 87: ...d current rises above the Load Alarm setting If the value drops below the Alarm setting before the 60 second timer expires the timer will reset 50 1D 50 1 Instantaneous Overcurrent Disabled Alarm Operates when the torque controlled Programmable Input 50 1 is mapped but not energized This alarm indicates that the 50P 1 instantaneous unit is disabled form tripping 50 1D will not operate if the 50P 1...

Page 88: ... trip contact is caused by a fault on phase B TRIPB will drop out when the fault current drops below 90 of the lowest set time overcurrent element pickup TRIPB Phase B L2 Trip Seal in Alarm See Logical Output Types earlier in this section TRIPC Phase C L3 Trip Alarm Operates when the tripping of the DPU1500R main trip contact is caused by a fault on phase C TRIPC will drop out when the fault curre...

Page 89: ...2b XI contact inputs ALARM Self check alarm output contacts one normally open and one normally closed change state when control power is applied Upon a loss of control power or a failure status of a specific self test the contacts return to their normal state A contact must be connected to a local annunciator light or if available to a remote terminal unit to indicate the need for relay replacemen...

Page 90: ...N 3 and 46 Insc It is possible to set this contact to a B type normally closed by removing the DPU1500R from its case and changing jumper J6 It is necessary to remove the metal RF shield covering the output relays This is done by removing the two phillips screws holding the metal shield in place Place jumper J6 in NO for a normally open contact and NC for a normally closed contact It is also possi...

Page 91: ...tive and negative voltage on its terminals to denote a HIGH state Physical Outputs These are hard wired dry output contacts from the relay There are a total of 6 Physical Outputs on the DPU1500R The main TRIP output OUT1 and OUT2 can be configured for normally open or closed OUTPUT TIMERS Additional time delay can be added to the function by means of the output timers The time delay interval is ad...

Page 92: ...l Overcurrent Control 1 In this example the first level of instantaneous 50 1 I 1 is enabled ONLY when IN1 is HIGH has a voltage AND IN2 is LOW no voltage The Boolean Logic is I1 I2 50 1 Also the 46 Insc function is enabled only when IN1 is HIGH Programming Examples Logical Inputs In the programmable input table in WinECP the leftmost column lists the Logical Inputs to the relay Logical Inputs are...

Page 93: ...control and I 3 can be connected to an RTU for remote control When the ground relay is disabled a message will appear in the MMI display The Boolean Logic for the User Display Indication UDI is I2 I3 UDI The Boolean Logic for the Ground Enable GRD is NOT I2 NOT I3 GRD and OUT 1 GRD D Ground Disable Alarm Notice that GRD D is the NOT of GRD so that by DeMorgan s Theorem the OUT 2 logic becomes I2 I...

Page 94: ...of the last 32 faults The Fault Summary includes the Record number most recent listed first as 1 Fault number numbered in order occurred Enabled settings table and recloser sequence number 1 2 3 4 or L for lockout Tripping element Date and time Phase and neutral currents magnitude only After a fault the MMI continuously displays the apparent distance to the fault in miles and the fault currents ma...

Page 95: ...ithin the DPU1500R is recorded This includes internal operations such as logical tripping elements and relay failures The operations recorder also logs external events such as settings changes circuit breaker operations and logical input operations During a fault the operations recorder does not know or care what element actually tripped and cleared the fault It only knows that certain logical ele...

Page 96: ...t further defines the occurrence Editor Access and Self Test Failure logs will include a value To interpret this number it must first be converted to binary The binary bit pattern when compared to Table 7 1 will show what occurred Notice in Table 7 1 that the values for Editor Access and Self Test Failure mean different things For example if the Operations Log records an Editor Access with a value...

Page 97: ... impedance is calculated the distance to fault can be readily calculated using the fault impedance the line impedance and the line length The Fault algorithm was designed to be used on a homogenous radial distribution line Therefore the unit is not intended to be used on a distribution line with many different types of conductors because the algorithm will not be as accurate Fault data may not be ...

Page 98: ...ure has occurred Count from the right of the bit pattern starting with zero to the position where a 1 occurs Compare that bit position withTable 7 1 to reveal the failure See the examples on page 7 6 for further explanation If the self test fails the DPU1500R is no longer providing protection Replace the unit as soon as possible Table 7 1 Operations Record Value Information Bit Position Self Test ...

Page 99: ...ile memory device preventing data loss during control power cycling When you finish editing any settings table the changed table s data is transferred from a temporary edit buffer into three separate locations in the nonvolatile memory device A background diagnostics task continuously runs a checksum on each copy of the settings tables to verify data consistency If an invalid copy is detected the ...

Page 100: ...antaneous overcurrent element 50N 3 has operated It is possible that this may not have been the actual tripping element 46 Trip Indicates that the negative sequence time overcurrent element 46 has timed out and operated It is possible that this may not have been the actual tripping element 27 1P Alarm Indicates that the single phase undervoltage element 27 1P has operated This log indicates only t...

Page 101: ...ed in the Operations Menu see Operations Menu Section This record indicates the state of the GRD input only Grnd TC Disabled Indicates that the GRD programmable input was de asserted and the active ground overcurrent elements disabled The GRD programmable input must be assigned to a physical input or feedback term for this record to appear It will also appear if the GRD logical input is forced ope...

Page 102: ...rd to appear It will also appear if the 50 2 logical input is forced open in the Operations Menu see Section 8 This record indicates the state of the 50 2 input only This log will appear even if the 50P 2 and 50N 2 elements are disabled in the active settings group 50P N 3 Disabled Indicates that the 50 3 programmable input was de asserted and the active the 50P 3 and 50N 3 instantaneous overcurre...

Page 103: ...A output for more details Trip Coil Failure Indicates that the logical input TCM indicated a trip coil failure See Section 6 specifically the TCM input KVAr Demand Alarm Indicates that the demand KiloVArs have exceeded the Demand KiloVAr Alarm setting See Section 6 specifically the VARDA output for more details 79 Counter 2 Alarm Indicates that the number of reclose operations has exceeded the Rec...

Page 104: ... will appear when the SCC input transitions from a logical 1 to a logical 0 See Section 6 specifically the SCC input for more details 79S Input Enabled Indicates the state of the single shot reclose 79S programmable input This record will appear when the 79S input transitions from a logical 0 to a logical 1 See Section 1 for more details on the 79S function 79S Input Disabled Indicates the state o...

Page 105: ...rd indicates that the 52A logical input was at a logical 1 at the time of the logging 52a Opened Indicates the state of the programmable logic input 52A This record indicates the state of the programmable input 52A only It does not imply an actual breaker state The 52A Opened record indicates that the 52A logical input was at a logical 0 at the time of the logging 52b Closed Indicates the state of...

Page 106: ...ip and Auto Reclose TARC transitioned from a logical 0 to a logical 1 See Section 6 specifically the TARC input for more details on TARC operation Logs when an External Trip and Auto reclose occurred SEF Enabled Indicates that the Sensitive Earth Fault programmable logic input SEF has transitioned from a logical 0 to a logical 1 enabling the SEF element if used See the Sensitive Earth Fault sectio...

Page 107: ...reaker interruption duty on a per phase basis in KSI thousand symmetrical amperes Number of overcurrent trips Total number of reclosures both counters Number of breaker operations overcurrent load current and no load Number of successful reclosings by reclosure sequence number 1st 2nd 3rd and 4th Save the Operations Summary as a file using WinECP ...

Page 108: ...unctions are enabled or disabled based on the physical input logic Use this function to verify the actions of programmed logic schemes With this screen it is possible to view intermediate logic to confirm that the scheme works correctly and produces the desired results Note that the GRD 3I PH3 IN 46 Insc 50 1 I 1 50 2 I 2 50 3 I 3 TCM TCS ZSC and SEF IO input functions are enabled by default There...

Page 109: ...med correctly in the Primary Alternate 1 Alternate 2 Programmable Inputs and Alarm Settings tables Also use it to check that the settings provide the desired results This feature is not available through the front panel MMI Forcing I O To aid in DPU1500R commissioning and testing the state of all Physical Inputs and Outputs and Logical Inputs can be forced through WinECP or front panel MMI This fe...

Page 110: ...ABB Distribution Protection Unit 1500R 8 3 Monitoring andControl 9 99 website www abb com papd Figure 8 5 Forcing Logical Inputs Figure 8 6 Forcing Physical Outputs ...

Page 111: ...l stay asserted for approximately 1 second The Pulse Physical Output command is password protected and is available through the Control Menu in WinECP or the Test Menu through the front panel MMI Circuit Breaker Open and Close The circuit breaker can be opened or closed through both WinECP and the front panel MMI Use the Control Breaker Menu in WinECP and the Operations Menu through the MMI The Op...

Page 112: ...n Max Demand registers can all be reset through the Control Reset Menu see Figure 8 9 The Sealed In Alarms can be selectively reset or can be reset all at once by choosing De energize All see Figure 8 10 Targets alarms and seal in alarms can also be reset through the front panel MMI See page 5 1 in Section 5 for details Figure 8 9 Target Reset Figure 8 10 Seal In Alarm Reset ...

Page 113: ... be started or stopped with WinECP Use the Control Menu to start and stop data acquisition Figure 8 11 The status of the oscillographic data recorder can be viewed through the Monitoring Menu Figure 8 12 This feature is not available through the front panel MMI Figure 8 11 Starting Oscillographic Data Acquisition Figure 8 12 Oscillographic Data Acquisition Status ...

Page 114: ...unit will self test After performing the self test press C twice to return to the Main Menu Scroll to Settings and press E in the Settings Menu scroll to Change Settings and press E In the Settings Menu scroll to Clock and set the unit clock Press E to enter the correct time and return to the Settings Menu Set the PASSWORD by scrolling to Configuration and press E At the Password prompt press E ag...

Page 115: ...J3 Jumper Postition based on nameplate rating Do not Reposition Low 19 39 VDC and 38 58 VDC Control Power Units High 70 280VDC but units do not require any jumper in this position P4 Only for Units with no MMI Directs COM 1 Communications to Front Port or Rear COM 1 Port R Rear Port COM 1 F Front Panel Port J10 Must Either be in the N Position OR have no Jumper at all Figure 9 1 Main Circuit Board...

Page 116: ...igh Dimensions are in inches millimeters STATUS NORMAL FAIL PICKUP RECLOSER OUT SYSTEM RESET A B C N TIME INSTANTANEOUS NEGATIVE SEQUENCE TARGET RESET TARGETS DPU 1500R 1 49 C E 5 15 37 8 Top View 15 4 1 625 42 Bracket Position for Semi flush Mounting Bracket Position for Flush Mounting 18 88 479 6 9 00 229 0 5 22 132 6 2 25 57 2 17 12 434 8 7 375 187 3 1 00 25 4 ...

Page 117: ... will provide a means for panel mounting and dustproofing Ordering Information Spare Parts List Horizontal Panel Mounting Kit 604513 K1 Bezel gasket assembly only 604513 K3 Vertical Panel Mounting Kit 604513 K2 Horizontal lens cover assembly 613724 K1 Vertical lens cover assembly 613724 K2 Horizontal Mounting Note Below is the panel drilling cutout for the DPU1500R unit and the bezel assembly Note...

Page 118: ...R RACK MOUNT EARS REMOVED MOUNTING PANEL SHOWN FOR REFERNECE ONLY VERTICAL MOUNTING Vertical Mounting 6 062 154 0 5 562 141 3 5 63 143 0 17 50 444 5 NOTE DIMENSION VALUES IN BRACKETS ARE MILLIMETERS 03 0 7 MAX RADII 50 12 7 22 5 6 D HOLES TYP 6 PLACES VERTICAL PANEL CUTOUT 9 250 235 0 18 500 469 9 ...

Page 119: ...Trip Coil Failed message appears on the MMI display Table 9 1 Minimum Connections Required Connections Terminals Control Voltage Input Positive 1 Negative 2 Common Negative 3 Current Inputs IA 54 53 IB 52 51 IC 50 49 52A XO Contact Input 4 52B XI Contact Input 5 43A AR Contact Input 6 TRIP Output Contact 29 30 N O N C Jumper J1 SELF CHECK ALARM Output Contacts 15 16 N O 14 15 N C DPU1500R powered ...

Page 120: ...lable I O logic mapping functions Self check alarm contacts are shown in the powered down condition When control power is applied contacts will change state USER SELECTABLE PHASE ROTATION ABC L1L2L3 or ACB L1L3L2 OPTIONAL CONTACT CONFIGURATION SELECTABLE N O OR N C 43A AR 52B XI 52A XO 52A XO VN UN UL1 UL2 UL3 UN VC UL3 VB UL2 A L1 VA UL1 B L2 C L3 52 Figure 9 4 Typical Minimum External Connection...

Page 121: ...4 VN 33 VC 32 VB 31 VA 52 53 54 51 52 49 50 46 45 SENSITIVE EARTH FAULT USING RESIDUAL CONNECTION OF CT S NORMAL LOAD FLOW 0C 0B 0A L1 L2 L3 UL1 UL2 UL3 UN 34 VN 33 VC 32 VB 31 VA 52 53 54 51 52 49 50 46 45 SENSITIVE EARTH FAULT USING WINDOW CT NORMAL LOAD FLOW 0C 0B 0A L1 L2 L3 UL1 UL2 UL3 UN 47 48 48 47 USER SELECTABLE PHASE ROTATION A B C L1 L2 L3 or A C B L1 L3 L2 ...

Page 122: ... www abb com papd Figure 9 6 Typical VT and CT Connections for Directional Sensitive Earth Fault Units USER SELECTABLE PHASE ROTATION A B C L1 L2 L3 or A C B L1 L3 L2 NORMAL LOAD FLOW 36 31 VA 35 3V0 0C 0B 0A 32 VB 33 VC 34 VN 53 54 51 52 49 50 45 46 L1 L2 L3 UL1 UL2 UL3 UN 52 ...

Page 123: ...ited ASCII file You can view this file by using any text editor program word processor or spreadsheet The graph in Figure 10 2 is a sample of the type of load profile data analysis that can be performed Figure 10 1 Sample Load Profile for A Wye ConnectedVTs and B Delta ConnectedVTs Figure 10 2 Load Profile Analysis K ilo w atts Vo lts K ilo VA R s Year M o n th 1 93 08 13 17 00 6668 6692 6688 116 ...

Page 124: ...pload the data that has been added to the buffer since the last upload Choosing this option will reduce the transfer time if data was previously exported 2 Create a file name in the Save As dialog box and click Save The file will be saved in comma delimited format dla 3 To view the Load Profile data open the dla file with a spreadsheet or word processor program Follow the program manufacturer s di...

Page 125: ...e record s containing 8 16 32 or 64 cycles of data Thirty two points per cycle for each of the seven analog inputs the 52a XO and 52b XI contact inputs and numerous protective and logic functions are stored in each waveform record The capturing of waveform data can be triggered when the trip output is actuated the breaker is opened or the waveform capture input WCI is initiated You can also progra...

Page 126: ... example if you wish to have one cycle 4 quarter cycles of pre trigger data recorded choose 4 for the Trigger Position setting Single Shot Mode Single Shot Mode can either be ON or OFF When it is OFF the oldest oscillographic record will be over written when the buffer becomes filled When ON oscillograpic records will be recorded until the buffer is filled to capacity The buffer size is determined...

Page 127: ...analog wave form onto any other analog wave form For example you can overlayVa onto Ia to examine the phase relationship You can scale all current wave forms with respect to the largest amplitude within that group This is called the Actual Scale and is the default setting But you can also scale wave forms with respect to the largest amplitude encountered for that wave form only this is called the ...

Page 128: ...right cursor to the desired position Release the mouse button After you move the left or right cursor the time value for that cursor changes in the parent window Also the cursor position in all the other analog waveform windows mirrors your cursor movement The trigger cursor cannot be moved To resize an analog waveform window move the mouse to the border on that window A double headed arrow appear...

Page 129: ...nalog wave forms This is especially helpful when you overlay two wave forms When you select AnalogTrace a list of the analog traces appears Click on the trace you want and a window with color patterns appears Click on a color and select OK Trace Overlay Menu Use the Trace Overlay menu to overlay any analog wave form on any other analog wave form This way you can directly compare the two From the T...

Page 130: ... wave forms When you choose Normalized Scale the wave form is scaled with respect to the largest amplitude for that wave form only In other words the peaks expand to fit that individual window From the ScaleTraces menu select Actual Scale or Normalized Scale The program launches in Actual Scale Select Status Trace Menu You can present digital input output pickup and fault information in a window b...

Page 131: ...e default is the uppermost wave form 4 Select the desired sample interval by scrolling up or down in the Sample Interval box Double click on the interval you want The extended cursor in the waveform window changes size accordingly Default 32 or one cycle for a 50 Hz or 60 Hz wave form 5 Move the extended cursor over the section of the wave form on which you want to perform the spectral analysis Do...

Page 132: ...rve fitting Define a series of time versus current points and fit them to the standard equation listed above With the CurveGen program you can enter these series of time current points from an already defined curve CurveGen then fits the four variables to these points There are two ways to enter these points into the CurveGen program Enter all sampled points by hand The ability to remove sort plot...

Page 133: ...llation instructions Step 6 If you encounter errors during the installation go into your windows system directory and delete the following files 0C25 DLL COMDLG16 DLL TABCTL OCX THREED OCX VCFI16 OCX Repeat installation from Step 1 Using CurveGen Click on the CurveGen 1 0 icon to run CurveGen At this point the user has two options Curve coefficients can be calculated by the software by manually en...

Page 134: ...op of the screen should appear Click this tab Step 4 Using the mouse place the cursor on Row 1 Column 1 Current M Step 5 Type the desired multiple of tap M and press the TAB key Now type the corresponding time Press the TAB key again to enter a second point Continue until at least 5 data points are keyed in 100 points max Please note that whether you are using ANSI or IEC type curves the points yo...

Page 135: ...n be used Step 8 Select Apply At this point a graph will appear on the screen The graph format can be changed by selecting different options under the Graph Menu at the top of the screen The Curves can also be printed for a clearer view Step 9 If you are satisfied with the results select Save As under File and Type in a filename with a crv extension This is the file to be used when downloading cur...

Page 136: ...he screen The Curves can also be printed for a clearer view Step 7 If you are satisfied with the results select Save As under File and type in a filename with a crv extension This is the file to be used when downloading curves to your DPU1500R relay Step 8 the user also has the ability to save the worksheet To do this select Save Worksheet As under File and type in a filename with a wrk extension ...

Page 137: ...ed options according to the instructions provided with those options The output relays are on the top left rear section of the board when viewed from the front under the metal shield Movable jumper links alongside the output relays set the selectable output contacts to normally open NO or normally closed NC To access the jumper links it is necessary to remove the shield which is secured by a screw...

Page 138: ... the relay s protective capabilities and metering accuracy Test only those functions that will be enabled when the relay is placed into service Testing the enabled functions ensures that the relay settings are correct for the desired application Check the Fault and Operations Records after each test to confirm proper sequential operation of the relay logic NOTE The following test procedures are wr...

Page 139: ...l Edit Remote Edit Enable Meter Mode WHr Display kWHr LCD Light On Unit ID ID DPU1500R Demand Meter Constant Demand Minutes 15 LCD Contrast 16 Relay Password 4 spaces Cold Load Time Mode C L Time Mode Standard Unit Std Unit Standard Seconds Test Password CT Ratio 1 4 spaces SE V0 PT Ratio 1 Function Setting 51P 3I Curve Ext Inv 51P 3I Pickup A 6 0 51P 3I Time Dial 5 0 50P 1 3I 1 Curve Standard 50P...

Page 140: ...Operations Record Verify Self Checking Test Via MMI Follow these steps to verify the pass fail status of each self check element on the DPU1500R 1 Connect the proper control power to the unit Wait for initialization to be complete The green STATUS LED should be lit and the red RECLOSER OUT LED should also be lit if the recloser is disabled by the active settings table 2 From the MMI press E to get...

Page 141: ... 0 A 0 Ib L2 3 0 A 240 Ic L3 3 0 A 120 Van UL1 120 0 V 0 Vbn UL2 120 0 V 240 Vcn UL3 120 0 V 120 2 From the MMI Main Menu press E twice to gain access to the Metering Menu 3 Press E on the Load choice The following should be within the ranges listed Ia L1 300 0 0 6 A the 6A was calculated by taking 1 of the product of the pickup setting 6 0 A x the Phase CT Ratio 100 01 x 6 0 x 100 6 Ib L2 300 0 2...

Page 142: ... 3 0 A to C L3 Phase and the Neutral Read the current from the Metering Menu as above The currents Ic and In should be 300 0 6 A Pickup Time Overcurrent Follow these steps to check the time overcurrent of the pickup current 1 Connect the DPU1500R as shown in Figure 11 3 2 Apply 5 5 A gradually increasing the current until the PICKUP LED just lights This should be within 3 of the pickup see Table 1...

Page 143: ...ons Figure 11 4 Test Circuit for 51N IN 50N 1 IN 1 50P 2 3I 2 50N 2 IN 2 50P 3 3I 3 50N 3 IN 3 and 2 Phase 50P 3I Functions _ 1 2 54 53 52 51 31 32 33 34 Ia L1 Ib L2 Van UL1 Vbn UL2 Vcn UL3 Vn UN Control Power 1 Phase Current 3 Phase Voltage DPU1500R 3 _ 1 2 54 53 52 51 31 32 33 34 Ic L3 In Van UL1 Vbn UL2 Vcn UL3 Vn UN Control Power 1 Phase Current 3 Phase Voltage DPU1500R 3 50 49 48 47 ...

Page 144: ... test the 50P 1 3I 1 phase instantaneous unit a Connect the DPU1500R as shown in Figure 11 3 b Apply approximately 85 of the instantaneous pickup current 18 A from Table 11 1 to the relay or 15 3 A c Gradually increase the current until the INSTANTANEOUS LED lights This should be 7 of the setting or 1 26 A 126 A primary This confirms phases A L1 B L2 Targets that should be lit are A L1 B L2 and IN...

Page 145: ...on the MMI 6 To test the 50N 3 IN 3 ground instantaneous unit a Enable the 50N 3 IN 3 function and disable the 50P 3 3I 3 function via the Change Settings Primary Settings Menus b Connect the DPU1500R as shown in Figure 11 4 c Apply approximately 85 of the instantaneous pickup current 18 A from Table 11 1 to the relay or 15 3 A d Gradually increase the current until the INSTANTANEOUS LED lights Th...

Page 146: ... 16 7 seconds derived from the Extremely Inverse Curve Figure 1 4 by using the default values in Table 11 1 3 Apply a fault current of 24 A to the relay 4x the default pickup current The relay should trip between 3 0 and 3 5 seconds 4 Apply a fault current of 36 A to the relay 6x the default pickup current The relay should trip between 1 4 and 1 6 seconds _ 1 2 54 53 31 32 33 34 Ia L1 Van UL1 Vbn ...

Page 147: ...igure 1 6 and only the NEGATIVE SEQUENCE LED should light Negative Sequence Testing Follow these steps to test the 46 Insc function 1 Disable all instantaneous functions 50P 1 3I 1 50P 2 3I 2 50P 3 3I 3 2 Raise the 51P 3I Pickup setting to 12A to prevent a 51P 3I operation during this test 3 Set the 46 Insc function according to the following values Curve Extremely Inverse Pickup 3 5A Time Dial 5 ...

Page 148: ...O I4 Open Time 15 seconds 79 5 O I5 Select 50P 1 3I 1 51N IN 50N 1 IN 1 enabled 79 5 O I5 Open Time LOCK Trip Fail Time 18 cycles g Press E when the value you want is displayed h Press C twice i Press the right arrow key to Yes and press E to save settings 2 Set the relay to Functional Test Mode This eliminates the need for a breaker a Press the E key to access the Main Menu b Scroll to Test and p...

Page 149: ...3 or Fax 610 395 1055 Should the downloading process be interrupted before completion a special recovery procedure may be possible for units with surface mount construction Refer to the procedure Recovery from Download Failure given below Modification Kit The modification kit consists of a new External Communications Program floppy disk a Flash Program Interface FPI floppy disk and two System Appl...

Page 150: ...sk Press Enter again 14 Downloading should begin and take about 30 minutes to complete During the process the Target LED s on the front panel of the relay will blink intermittently and in sequence per the following Computer display Relay LED s MMI if present Monitor Has Been Entered Phase A L1 blinks DPU1500R Monitor Flash Erase Phase B L2 blinks Flash Memory Erase in Progress Flash Programming Ph...

Page 151: ... Testing 9 99 website www abb com papd Hit the ESC key E Select Update Unit Software Do Not select Recover from Failed Download Then select Continue with Unit Software Update on the Warning Message Screen F If steps A E are successful you will now be at step 13 ...

Page 152: ...he LOW position This serial number must be read from the back of the relay case 2 When going from a 48 VDC supply to a 125 VDC supply Jumper J3 should be removed On relays with serial numbers ending with an S the existing jumper J3 needs to be moved to the high position This serial number must be read from the back of the case 3 When converting from a 24 VDC supply to a 48 or 125 VDC supply or vic...

Page 153: ...l mounting and dustproofing Ordering Information Spare Parts List Horizontal Panel Mounting Kit 604513 K1 Bezel gasket assembly only 604513 K3 Vertical Panel Mounting Kit 604513 K2 Horizontal lens cover assembly 613724 K1 Vertical lens cover assembly 613724 K2 Horizontal Mounting Note Below is the panel drilling cutout for the DPU1500R unit and the bezel assembly Note The Bezel Assembly is availab...

Page 154: ... www abb com papd 2000R RACK MOUNT EARS REMOVED MOUNTING PANEL SHOWN FOR REFERNECE ONLY VERTICAL MOUNTING 6 062 154 0 5 562 141 3 5 63 143 0 17 50 444 5 NOTE DIMENSION VALUES IN BRACKETS ARE MILLIMETERS 03 0 7 MAX RADII 50 12 7 22 5 6 D HOLES TYP 6 PLACES VERTICAL PANEL CUTOUT 9 250 235 0 18 500 469 9 Vertical Mounting ...

Page 155: ...g a straight through cable and a remotely connected computer The RS 232C ports can also interface directly to a PC with the use of a null modem cable The RS 232C ports are configured as data terminal equipment The DPU1500R supports various byte oriented protocols The command message structure and substructures for these protocols are available upon request Contact the nearest ABB sales office or A...

Page 156: ...istors establish a known voltage level on the RS485 bus when no units are transmitting in order to reduce noise These jumpers should be set to the IN position on only one relay at either end of the RS485 loop If an ABB communications converter catalog series 245X is used on the network it has these resistors built in and all relays can have J7 and J8 in the out position For communications hardware...

Page 157: ...vailable when the optional Auxiliary Communication board is installed This isolated RS 485 configuration provides superior communication quality recommended for applications in areas of high electrical noise or that require connecting cables longer than 10 feet 3m Figure 12 1 Rear Terminal Blocks and Communication Ports Use the MMI to change all communications settings such as baud rate data bits ...

Page 158: ...teed In general RS 232 communication is limited to a maximum distance of 50 feet 15m Aux Com and COM 2 ports are disabled in this configuration Option 2 This option provides RS 232 communication via isolated COM 3 port and RS 485 communication via the isolated Aux Com port The auxiliary port is an isolated RS 485 configuration that supports several communication protocols See Communication Protoco...

Page 159: ...R specific 10 byte ASCII oriented communication protocol This protocol is standard for COM 1 and is selectable for other rear ports as per the Select Options Table The Windows External Communication Program WinECP is provided at no charge with the relay The protocol document is available on request Product specific protocol documents are available from the factory upon request Modbus is a register...

Page 160: ...heet select those special features or options that are required to adapt the 1500R to your specific application Create the catalog number as shown above by selecting the associated number or letter that refers to the desired feature or option from each category Important Some of the combinations that can be created from the numbering charts can not be manufactured Consult factory for feasibility w...

Page 161: ...log number options to fill in the brackets of the catalog number The auxiliary port labelled IRIG B receives a demodulated IRIG B signal for 1500R clock synchronization purposes For example if your system requires DNP 3 0 IEC870 5 protocol the ordering catalog number would be 577R041 2 6101 1 4th row or 577R041 4 6101 1 10th row based on your choice for the second port provided 577R041 6101 2 4 2 ...

Page 162: ...d 10 Byte protocol 0 DNP 3 0 IEC 870 5 1 Modbus 4 Software Options No Oscillographics 0 Oscillographics 1 No User Defined Curves ANSI and IEC Curves Only 0 User Defined Curves and ANSI and IEC Curves 1 No Load Profile 0 Load Profile 1 Man Machine Interface Horizontal No Man Machine Interface 0 Horizontal Man Machine Interface 1 Frequency 50 Hertz 5 60 Hertz 6 A 0 1 2 Current Range Phase Ground Sta...

Page 163: ...ignal TTL level signals are pulse DC with a voltage range of 0 to 5V Modulated Carrier Frequency signals are pulse coded AM signals with modulation tone bursts IRIG B is a general designation for time synchronization There are many subsets to the IRIG B format These were developed to provide functionality primarily for military applications dealing with missile and spacecraft tracking telemetry sy...

Page 164: ...s defined within those fields are to be set as a string of zeroes and sent to the IED IRIG B receiver Figure 2 IRIG B Frame Construction IRIG B is defined for code format sets identified by a three digit format number Permissible format numbers for the IRIG B subsets are IRIG B XYZ Where The first field X identifies the encoding type of the IRIG B signal DPU TPU GPU products support Pulse Width Co...

Page 165: ...NP 3 0 communication cards Table 1 IRIG B Inclusion listed by product part number DPU 2000 48 X X X X X X 2 X X X X TPU 2000 488 X X X X X 2 X X X X 48 X X X X X X 3 X X X X 488 X X X X X 3 X X X X 48 X X X X X X 4 X X X X 488 X X X X X 4 X X X X DPU 2000R 587 X X X X 2 X X X X 0 TPU 2000R 588 X X X X 2 X X X X 0 587 X X X X 2 X X X X 2 588 X X X X 2 X X X X 2 587 X X X X 2 X X X X 3 588 X X X X 2...

Page 166: ...RS 485 Isolated Port IRIG B Positive IRIG B Negative Figure 4 DPU TPU 2000 IRIG B Connector Placement ABB s implementation of IRIB B requires that the signal be daisy chained to each device Each device in the IRIG B network presents a load to the IRIG B receiver converter Daisy chained inputs are simple parallel circuits A sample calculation is shown for the example illustrated in Figure 5 If the ...

Page 167: ...culated load impedance for the architecture presented in Figure 5 is 333 33 ohms In this example the IRIG B receiver converter must be capable of sending a three milli amp TTL level signal to a 333 33 ohm load If the source is not matched with the load impedance IRIG B will not operate correctly The cable recommended to connect the IRIG B devices shall have the following characteristics Capacitanc...

Page 168: ...e follows 1 Start ECP from the DOS operating system for the appropriate device being configured 2 Highlight the Change Settings Menu 3 Highlight and Select the Communications Menu 4 Scroll down to the field IRIG B 5 Depress the enter key and select the ENABLE selection Two selections are displayed ENABLE mmm or ENABLE cc ENABLE mmm will timestamp events and display the millisecond time as a number...

Page 169: ... tripping the bus breaker Continuity of service will be maintained on all of the unfaulted feeders Component Requirements The DPU1500R 2000R includes the logic and timing elements and the programming flexibility to allow such backup protection with few additional devices DPU1500R 2000R for bus breaker DPU B DPU1500R 2000R for each feeder breaker DPU Fn 1 Pickup Auxiliary relay PA 1 Auxiliary Tripp...

Page 170: ...e Figure 13 9 Auxiliary Tripping Relay Aux B The Aux B relay allows for DC isolation among the feeder and bus breakers and provides the tripping output necessary to trip the feeder breakers when the feeder relay is in a failed state If the Aux B relay fails to trip the feeder breaker the 51 function of the bus DPU1500R 2000R trips the bus breaker Auxiliary Self Check Failure Relay 74 Fn For each f...

Page 171: ...eps to program MDT mode on the DPU1500R 2000R on the bus breaker 1 Enable Multiple Device Trip mode MDT Mode in the Configuration Settings 2 Set the 50P 1 and 50N 1 functions in the Primary Settings table as follows see Figure 13 10 a Set the curve to Definite Time b Select the desired pickup c Set the Time Delay to 0 05 sec d Disable the 79 reclosing function by setting the 79 1 open time to Lock...

Page 172: ... Protection Unit 1500R 2000R 13 10 Applications Notes 9 99 website www abb com papd Figure 13 11 Recloser Settings Figure 13 12 50 1 Input Control Logic Figure 13 13 Master Trip Settings Figure 13 14 50 1 Output Logic ...

Page 173: ...an the bus instantaneous overcurrent relay When a feeder fault occurs timing coordination is crucial to allow the feeder relay to trip faster than the bus relay 1 Set the 50P 1 and 50N 1 functions in the Primary Settings table as follows see Figure 13 15 a Set the curve to Standard Instantaneous b Select the desired pickup 2 At the Programmable Input Output Screen map the PUA condition to the desi...

Page 174: ...eder and Bus DPU1500R 2000R OK Bus Fault see Figure 13 18 The pickup auxiliary relay PA is not energized and therefore the 50 1 function of the bus DPU1500R 2000R is enabled The 50 1 function trips the bus breaker after 0 05 seconds through the closed contacts of the energized 74 Fn relays B F3 DPU B 74 F1 74 F2 74 F3 Aux B 50 1 TRIP 50 1 TRIP 51 50 2 TRIP 50 1 DISABLED DPU F3 Trip 74 F3 Aux B PA ...

Page 175: ... B PA In the absence of pickup from the feeder relays relays the PA relay enables the 50 1 function of the bus DPU1500R 2000R Bus DPU1500R 2000R trips bus breaker based on 50 1 settings 74 Fn contacts remain closed unless a feeder relay fails Energized self check alarm keeps the 74 Fn relay open 2 4 3 1 Fault X B F3 DPU B 74 F1 74 F2 74 F3 Aux B 50 1 TRIP 50 1 TRIP 51 50 2 TRIP 50 1 ENABLE DPU F3 ...

Page 176: ...ime overcurrent setting The backup recloser however sensing the same fault current series system but having not tripped due to coordination will now trip twice on its instantaneous trips since their times are faster than the down line device s time overcurrent trip times The sequence of operations is shown in Figure 13 21 These undesirable operations of the backup recloser not only interrupts powe...

Page 177: ...sition Open Down line DPU1500R 2000R Closed Closed Backup DPU1500R 2000R L O C K O U T 79 1 Delay 79 2 Delay 79 3 Delay 79 4 Delay 50 50 51 50 or 51 51 50 50 51 Time Open Enabled Protective Element Enabled Protective Element shown in Figure 13 22 Figure 13 21 Down line and Backup Recloser Operations without ZSC ...

Page 178: ...CP and the man machine interface LCD display All Zone Sequence Coordination steps are stored in the Operations Record logs To ensure correct Zone Sequence Coordination operation the protection engineer must adhere to the following criteria when setting the relays Assume the backup DPU1500R 2000R is RELAY 1 and the down line DPU1500R 2000R is RELAY 2 1 RELAY 1 must be set for a longer instantaneous...

Page 179: ...0R in these applications the 50N 1 function can be set to coordinate with the large downstream fuses By enabling the 2 Phase 50P Trip the 50P 1 function can be set below the 50N 1 pickup setting to increase sensitivity and improve clearing time for three phase phase to phase and two phase to ground faults on the main section of the radial feeder For example a 100A downstream fuse may require the u...

Page 180: ...itions of the interrupting devices The unit assumes the proper response of the interrupter if the fault current drops below 90 of the pickup setting of each of the active overcurrent elements Operation Considerations When set up for single pole tripping the DPU1500R 2000R operates as follows If simultaneous faults occur on two or more phases the overcurrent trip timing is based on the highest phas...

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ABB DPU 1500R, Instruction Book

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