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ABB Automation Inc.

Substation Automation and Protection Division
Coral Springs, FL 33065

Instruction Leaflet

All possible contingencies which may arise during installation, operation or maintenance, and all details and
variations of this equipment do not purport to be covered by these instructions. If further information is desired
by purchaser regarding this particular installation, operation or maintenance of this equipment, the local Asea
Brown Boveri representative should be contacted.

Before putting relays into service, remove all
blocking which may have been inserted for the
purpose of securing the parts during shipment,
make sure that all moving parts operate freely,
inspect the contacts to see that they are clean
and close properly, and operate the relay to
check the settings and electrical connections.

1.0 APPLICATION

The COV relay is applicable where it is desired that
an overcurrent unit be set to operate on less than full
load current when the voltage falls below a predeter-
mined value, and it is desired not to operate for any
magnitude of current when the voltage is above the
predetermined value. A typical application is overcur-
rent back-up protection for generators.

2.0 CONSTRUCTION AND OPERATION

The relay consists of an overcurrent unit, a voltage
unit with adjustable resistor, an indicating contactor
switch unit and an indicating instantaneous trip unit
when required.

!

CAUTION

2.1

OVERCURRENT UNIT (CO)

The electromagnets for the types COV-6, COV-7,
COV-8 and COV-9 relays have a main tapped coil
located on the center leg of an “E” type laminated
structure that produces a flux which divides and
returns through the outer legs. A shading coil causes
the flux through the left leg to lag the main pole flux.
The out-of-phase fluxes thus produced in the air gap
cause a contact closing torque.

The electromagnet for the COV-11 relay has a main
coil consisting of a tapped primary winding. Two iden-
tical coils on the outer legs of the lamination structure
are connected to the main coil secondary in a manner
so that the combination of all the fluxes produced by
the electromagnet result in out-of-phase fluxes in the
air gap. The out-of-phase air gap fluxes produced
cause a contact closing torque.

2.2

INDICATING CONTACTOR SWITCH UNIT 
(ICS)

The indicating contactor switch is a small dc operated
clapper type device. A magnetic armature, to which
leaf-spring mounted contacts are attached, is
attracted to the magnetic core upon energization of
the switch. When the switch closes, the moving con-
tacts bridge two stationary contacts, completing the
trip circuit. Also during this operation two fingers on
the armature deflect a spring located on the front of
the switch, which allows the operation indicator target
to drop. The target is reset from the outside of the
case by a push rod located at the bottom of the cover.

The front spring, in addition to holding the target, pro-
vides restraint for the armature and thus controls the
pickup value of the switch.

Type COV Voltage Controlled

41-116K

Overcurrent Relay

(50 and 60 Hertz)

Supersedes I.L. 41-116J, Dated May 1997

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|

)

 

Denotes Changed Since Previous Issue

Effective:  November 1999

Printed in the USA

This instruction leaflet applies to the

following types of relays:

COV-6 Definite Minimum Time Relay
COV-7 Moderately Inverse Time Relay
COV-8 Inverse Time Relay
COV-9 Very Inverse Time Relay
COV-11 Extremely Inverse Time Relay

Summary of Contents for COV Series

Page 1: ...s a flux which divides and returns through the outer legs A shading coil causes the flux through the left leg to lag the main pole flux The out of phase fluxes thus produced in the air gap cause a contact closing torque The electromagnet for the COV 11 relay has a main coil consisting of a tapped primary winding Two iden tical coils on the outer legs of the lamination structure are connected to th...

Page 2: ...rolled Overcurrent Relay Sub 4 183A047 Sub 6 183A048 Figure 1 Internal Schematic of the COV Relay in the Type FT 21 Case Figure 2 Internal Schematic of the COV Relay with the Indicating Instantaneous Trip Unit in the Type FT 21 Case ...

Page 3: ... aluminum cylinder assembled to a molded hub which holds the shaft The shaft has removable top and bottom jewel bearings The shaft rides between the bottom pin bearing and the upper pin bearing with the cylinder rotating in an air gap formed by the electromagnet and the magnetic core The stops for the moving ele ment contact arm are an integral part of the bridge The bridge is secured to the elect...

Page 4: ... time dial position or by tap setting and a specific time of operation at some current mul tiple of the tap setting e g 4 tap setting 2 time dial position or 4 tap setting 0 6 seconds at 6 times tap value current To provide selective circuit breaker operation a mini mum coordinating time of 0 3 seconds plus breaker time is recommended between the relay being set and the relays with which coordinat...

Page 5: ...el panel mounting or to the terminal stud furnished with the relay for thick panel mounting The terminal stud may be easily removed or inserted by locking two nuts on the stud and then turning the proper nut with a wrench For detail information on the FT case refer to Instruc tion Leaflet 41 076 6 0 ADJUSTMENTS AND MAINTENANCE The proper adjustments to insure correct operation of this relay have b...

Page 6: ... that the 1 30 times tap value current be maintained accurately The main taining of this current accurately is necessary because of the steepness of the slope of the time current characteristic Figure 7 page 16 A 1 vari ation in the 1 30 times tap value current including measuring instrument deviation will change the nominal operating time by approximately 4 Table 1 shows the time curve calibratio...

Page 7: ...on the time dial when the stationary contact has moved through approximately one half of its normal deflection Therefore with the stationary contact resting against the backstop the index mark is offset to the right of the O mark by approximately 020 The placement of the various time dial positions in line with the index mark will give operating times as shown on the respective time current curves...

Page 8: ...nit is made as follows With the moving contact in the normally closed position i e against the left stop on bridge screw in the stationary contact until both con tacts just close as indicated by a neon lamp in the contact circuit Then screw the stationary contact in towards the moving contact an addi tional one half turn The clamp holding the stationary contact housing need not be loosened for the...

Page 9: ...67 3 96 21 114 325 1 0 4 1 88 66 4 07 21 4 122 360 1 5 5 7 88 62 4 19 23 2 147 462 2 0 6 8 88 60 4 30 24 9 168 548 2 5 7 7 88 58 4 37 26 2 180 630 2 6 2 8 230 67 3 88 21 110 308 2 5 8 8 230 66 3 90 21 6 118 342 3 9 7 230 64 3 93 22 1 126 381 3 5 10 4 230 63 4 09 23 1 136 417 4 11 2 230 62 4 12 23 5 144 448 5 12 5 230 59 4 20 24 8 162 540 6 13 7 230 57 4 38 26 5 183 624 4 12 4 16 460 65 4 00 22 4 1...

Page 10: ...174 552 2 5 7 7 88 56 4 38 25 9 185 640 2 6 2 8 230 66 4 06 21 3 111 306 2 5 8 8 230 63 4 07 21 8 120 342 3 9 7 230 63 4 14 22 5 129 366 3 5 10 4 230 62 4 34 23 4 141 413 4 11 2 230 61 4 34 23 8 149 448 5 12 5 230 59 4 40 25 2 163 530 6 13 7 230 58 4 62 27 183 624 4 12 4 16 460 64 4 24 22 8 129 392 5 18 8 460 61 4 30 24 2 149 460 6 19 3 460 60 4 62 25 9 168 540 7 20 8 460 58 4 69 27 3 187 626 8 22...

Page 11: ... 5 200 675 2 5 7 7 88 53 2 74 24 8 228 800 2 6 2 8 230 70 2 38 21 136 360 2 5 8 8 230 66 2 40 21 1 142 395 3 9 7 230 64 2 42 21 5 149 430 3 5 10 4 230 62 2 48 22 157 470 4 11 2 230 60 2 53 22 7 164 500 5 12 5 230 58 2 64 24 480 580 6 13 7 230 56 2 75 25 2 198 660 4 12 4 16 460 68 2 38 21 3 146 420 5 18 8 460 63 2 46 21 8 158 480 6 19 3 460 60 2 54 22 6 172 550 7 20 8 460 57 2 62 23 6 190 620 8 22 ...

Page 12: ...48 13 95 160 0 610 2 6 2 0 7 0 230 32 073 6 30 74 0 264 2 5 7 8 230 30 0 78 7 00 78 5 285 3 0 8 3 230 27 0 83 7 74 84 0 309 3 5 9 0 230 24 0 88 8 20 89 0 340 4 0 10 0 230 23 0 96 9 12 102 0 372 5 0 11 0 230 20 1 07 9 80 109 0 430 6 0 12 0 230 20 1 23 11 34 129 0 504 4 12 4 0 14 460 29 0 79 7 08 78 4 296 5 0 16 460 25 0 89 8 00 90 0 340 6 0 17 460 22 1 02 9 18 101 4 378 7 0 18 460 20 1 10 10 00 110...

Page 13: ...41 116K 13 Type COV Voltage Controlled Overcurrent Relay Sub 3 418246 Figure 4 Typical 50 and 60 Hz Time Curves of COV 6 Overcurrent Unit ...

Page 14: ...41 116K 14 Type COV Voltage Controlled Overcurrent Relay Sub 3 418247 Figure 5 Typical 50 and 60 Hz Time Curves of COV 7 Overcurrent Unit ...

Page 15: ...41 116K 15 Type COV Voltage Controlled Overcurrent Relay Sub 4 418248 Figure 6 Typical 50 and 60 Hz Time Curves of COV 8 Overcurrent Unit ...

Page 16: ...41 116K 16 Type COV Voltage Controlled Overcurrent Relay Sub 2 418249 Figure 7 Typical 50 and 60 Hz Time Curves of COV 9 Overcurrent Unit ...

Page 17: ...41 116K 17 Type COV Voltage Controlled Overcurrent Relay 288B655 Sub 2 Figure 8 Typical Time Curves of COV 11 Overcurrent Unit 50 60 Hertz ...

Page 18: ...41 116K 18 Type COV Voltage Controlled Overcurrent Relay 183A172 Sub 2 Figure 9 Diagram of Test Connections of the Overcurrent Unit ...

Page 19: ...41 116K 19 Type COV Voltage Controlled Overcurrent Relay 183A171 Sub 5 Figure 10 External Schematic of the Type COV Relay on a Generator ...

Page 20: ...ype COV Voltage Controlled Overcurrent Relay 184A471 Sub 3 Figure 11 Relay Types COV 6 COV 7 COV 8 COV 9 COV 11 Voltage Controlled Overcurrent Relay Double Trip with Indicating Instantaneous Trip in Type FT21 Case ...

Page 21: ...41 116K 21 Type COV Voltage Controlled Overcurrent Relay 184A400 Sub 2 Figure 12 Relay Types COV 6 COV 7 COV 8 COV 9 Voltage Controlled Overcurrent Relay Double Trip In TypeFT 21 Case ...

Page 22: ...41 116K 22 Type COV Voltage Controlled Overcurrent Relay NOTES ...

Page 23: ...41 116K 23 Type COV Voltage Controlled Overcurrent Relay NOTES ...

Page 24: ...rcurrent Relay ABB Automation Inc 4300 Coral Ridge Drive Coral Springs Florida 954 752 6700 Printed in U S A visit our website at www abbus com papd 57 D 7901 Sub 17 Figure 13 Outline and Drilling Plan for the Type COV Relay in Type FT 21 Case ...

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