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ACH580-01 PxR, UL Type 1/12

Frame R2/R3/R4

Base drive replacement instructions

Purpose or Scope

The following are the instructions for replacing an ACH580-01 UL Type 1 & 12 (Frames R2, 
R3 & R4) drive in PxR enclosures.

Equipment required*:

 

– Replacement drive (see note below)

 

– T20 bit

 

– T25 bit

 

– T30 bit

 

– PZ2 bit

 

– PZ3 bit

 

– Torque wrench

 

– Zip ties

Basic overview of steps

 

– Back-up drive parameters (if you can)

 

– Remove power and verify after 5 minutes

 

– Open enclosure

 

– Disconnect all wiring

 

– Remove flange plate

 

– Remove drive

 

– Prepare replacement drive

 

– Remove conduit assembly

 

– Install in reverse order

 

– Check connections

 

– Power drive

 

– Reprogram and test

Notes and cautions

CAUTION!

 Review complete safety and electrical considerations prior 

to replacing the drive. See ACH580 IOM (3AXD50000049127).

CAUTION! 

Two people are recommended for this job. The drive is 

heavy and can fall, causing property damage and injury.

NOTE: 

UL Type 12 drives require a UL Type 12 replacement drive,  

UL Type 1 drives are not allowed as substitutes for UL Type 12. 

* Not all of these tools are needed for each frame size.

Summary of Contents for ACH580-01 PxR Frame R2

Page 1: ...Open enclosure Disconnect all wiring Remove flange plate Remove drive Prepare replacement drive Remove conduit assembly Install in reverse order Check connections Power drive Reprogram and test Notes and cautions CAUTION Review complete safety and electrical considerations prior to replacing the drive See ACH580 IOM 3AXD50000049127 CAUTION Two people are recommended for this job The drive is heavy...

Page 2: ...to disconnecting power Turn off source power and wait 5 minutes for the DC bus capacitors to discharge Turn handle to the off position 2 Rotate latches clockwise and open the enclosure door 3 Perform voltage check to confirm no voltage is present NOTE If you have control wiring connected to the control unit disconnect at this time ...

Page 3: ...move the CDPI B from drive Set aside NOTE Remove any additional drive I O wiring 5 Using a PZ2 bit loosen and remove wires from the input terminals of the drive Using a PZ3 bit loosen and remove ground wire from the drive 6 Using a T20 bit loosen and remove screws securing the flange plate A Save hardware B A A ...

Page 4: ...able to lift the drive off the screws 8 Carefully push the drive up lift the drive off the screws and out of enclosure 9 Unpack the replacement drive UL Type 12 UL Type 12 drives require a UL Type 12 replacement drive UL Type 1 are not allowed as substitutes for UL Type 12 Using a T20 bit loosen and remove screws securing the cover Recycle drive cover UL Type 12 Recycle the hood that was included ...

Page 5: ...e Using a T20 bit loosen and remove two 2 M4x16 screws Remove conduit assembly R4 Frame Using a T25 bit loosen and remove four 4 M5x25 screws Remove conduit assembly Recycle the conduit assembly and hardware 11 CAUTION Use two people to install the drive Slide the drive mounting holes over the four 4 screws and slide drive in place Torque all four 4 mounting screws to 27 in lb 3 Nm ...

Page 6: ...Place collar around drive Using a T20 bit secure the drive using the M4x20 screws that were removed earlier Using a T20 bit torque to 14 in lb 1 5 Nm 13 Secure the ground wire to the drive R2 R3 Frame Using a PZ3 bit torque to 14 in lb 1 5 Nm R4 Frame Using a PZ3 bit torque to 26 in lb 2 9 Nm ...

Page 7: ... U1 to L1 Black V1 to L2 Red W1 to L3 R2 Frame Using a PZ2 bit torque to 14 in lb 1 5 Nm F3 Frame Using a PZ2 bit torque to 31 in lb 3 5 Nm R4 Frame Using a T20 bit torque to 35 in lb 4 Nm 15 Re install the CDPI A into control unit and secure with two zip ties B Reconnect any control wiring removed in steps 3 and 4 16 Close the door and rotate latches counterclockwise B A ...

Page 8: ...0 01 PXR UL TYPE 1 12 R2 R3 R4 Step Instruction Diagram 17 Power and reprogram the drive 18 Test and verify drive operation and motor direction 19 Back up and save parameters to the keypad prior to putting the drive back into service ...

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