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WARNING

: To reduce the risk of injury, user must read this manual before assembling, opera

ti

ng 

and maintaining this unit. You are responsible for opera

ti

ng the product properly & safely. 

Version: V1.20171222

A A V I X     O U T D O O R S

FOR SERVICE CALL: (USA)1-866-591-8921/(CANADA)1-514-885-0916

21 GALLON AIR COMPRESSOR

Summary of Contents for A12103

Page 1: ...is manual before assembling operating and maintaining this unit You are responsible for operating the product properly safely Version V1 20171222 A A V I X O U T D O O R S FOR SERVICE CALL USA 1 866 5...

Page 2: ...discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be...

Page 3: ...uipment You must use your own good judgement Compressor use and care a Do not use the compressor if the power lever does not turn it on and off Any compressor that cannot be controlled with the power...

Page 4: ...pressure of 150 PSI or 150 of the maximum system pressure whichever is greater 10 Industrial applications must follow OSHA guidelines 11 Maintain labels and nameplates on the compressor These carry im...

Page 5: ...operate unattended HOW TO PREVENT IT Always remain in attendance with the product when it is operating Always turn off and unplug unit when not in use Do not leave compressor unattended for an extend...

Page 6: ...HAT CAN HAPPEN Failure to properly drain condensed water from air tank causing rust and thinning of the steel air tank HOW TO PREVENT IT Drain air tank daily or after each use If air tank develops a l...

Page 7: ...ution HOW TO PREVENT IT Any electrical wiring or repairs required on this product should be performed by authorized service center personnel in accordance with national and local electrical codes 3 WH...

Page 8: ...ng parts Loose clothes jewelry or long hair can be caught in moving parts Air vents may cover moving parts and should be avoided as well 2 WHAT CAN HAPPEN Attempting to operate compressor with damaged...

Page 9: ...d should never be tampered with Adjustment by user will automatically void the warranty WARNING DO NOT REMOVER MAKE ADJUSTMENTS TO OR SUBSTITUTE THIS VALVE EXTENSION CORDS THE USE OF EXTENSION CORDS I...

Page 10: ...d in accordance with all codes and ordinances 110 120 VAC Grounded Compressors Compressors with Three Prong Plugs 125 V 3 Prong Plug and Outlet for up to 125 V and up to 15 A 2 Make sure the outlet be...

Page 11: ...cessory When the tank pressure drops to a certain lower level the motor will restart automatically The low pressure at which the motor automatically restarts is called cut in pressure Cut Out Pressure...

Page 12: ...sure Gauge 8 Tank Air Pressure Gauge 9 Drain Valve 10 Quick coupler 11 Pressure Switch The diagrams and pictograms herewith enclosed in this manual are are a guide but not necessarily an exact copy of...

Page 13: ...hrough the vent holes in large amounts You know that the cooling system is working when air is being expelled Air Compressor Pump not shown Compresses air into the air tank Working air is not availabl...

Page 14: ...cessive vibration may occur Use only in a clean dry and well ventilated area The compressor has heat dissipation fins for proper cooling Keep the fins and other parts that collect dust clean Do not pl...

Page 15: ...er a filter or a dryer all not provided Consult your air tool s manual for needed accessories COMPRESSOR AREA SET UP Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manua...

Page 16: ...PT air hose to the Quick Coupler all not provided The air hose must be long enough to reach the work area with enough extra length to allow free movement while working NOTE An in line shutoff ball val...

Page 17: ...Air Line 1 2 minimum recommended Brinas air to point of use H Air Hose Connects air to tool I Filter Prevents dirt and condensation from damaging tool or workpiece J Regulator Adjusts air pressure to...

Page 18: ...ANT Running the Air compressor with the incorrect amount of oil will cause damage to the equipment and void the warranty To prevent damage do not use with overfilled or low oil Slowly fill to full lin...

Page 19: ...or oil after the first hour of use to remove any debris CAUTION TO PREVENT INJURY FROM BURNS Do not add or change the oil while the compressor is in operation Allow the compressor to cool before repla...

Page 20: ...n section of this manual 7 Turn the Power Lever to ON position If Compressor does NOT start a Turn the Power Lever OFF position b Press Reset button c Turn the power lever to ON position 8 Allow the A...

Page 21: ...ure Adjust the pressure gradually while checking the air output gauge to set the pressure The compressor is ready for use 10 Make sure the air tool s throttle or switch is in the off position Connect...

Page 22: ...FICALLY EXPLAINED IN THIS MANUAL MUST BE PERFORMED ONLY BY A QUALIFIED TECHNICIAN Before doing any maintenance or adjustments to your air compressor the following safety precautions should be taken WA...

Page 23: ...h using a mild detergent or mild solvent WARNING If the supply cord of this compressor is damaged it must be replaced only by a qualified service technician AFTER EACH USE 1 Drain Tank 2 Wipe external...

Page 24: ...rupture or an explosion WARNING Risk from Flying Objects Always wear certified safety equipment ANSI Z87 1 eye protection CAN CSA Z94 3 with side shields Before starting compressor pull the ring on th...

Page 25: ...ssor can now be stored TO REPLACE AIR FILTER Check the Air Filter weekly to see if it needs replacement Replace the filter more often if compressor is used in dirty environments 1 Remove the Cover 2 R...

Page 26: ...enance section on the preceding pages and perform scheduled maintenance as necessary 2 Drain water from air tank See To Drain Tank under Maintenance WARNING Water will condense in the air tank If not...

Page 27: ...electrical appliances from circuit or operate the compressor on its own branch circuit Check the extension cord Check wiring connection inside terminal box 3 Incorrect power supply 3 Check that circui...

Page 28: ...oes not start up again on its own press the Reset Button to start the compressor contact a trained service technician 5 Loose fittings 5 Reduce air pressure then check all fittings with a soap solutio...

Page 29: ...a soap solution for air leaks and tighten as needed Do not overtighten 7 Leaking head gasket 7 Replace head gasket 8 Hose or hose connections too narrow 8 Replace with wider hose and or hose connecti...

Page 30: ...pressure under flow conditions while accessory is being used Regulator knob has continuous air leak Damaged regulator Replace Regulator will not shut off air outlet Damaged regulator Replace Overheat...

Page 31: ...re Switch 14 Contact a trained service technician Excessive Vibration 1 Loose compressor motor components 1 Tighten components 2 Excessive discharge pressure 2 Reduce operating pressure 3 Leg bolts ti...

Page 32: ...ill pops replace 2 Pressure switch does not shut off motor when compressor reaches cut o ut pressure 2 Set On Off power lever to the OFF position if the outfit does not shut off contact a Trained Serv...

Page 33: ...t M8 25 2 A12103 16 56 Regulator 1 A12103 56 17 Spring Washer 8 2 A12103 17 57 Connector 1 A12103 57 18 Piston Ring 1 A12103 18 58 Pressure Switch 1 A12103 58 19 Piston 1 A12103 19 59 Safety Valve 1 A...

Page 34: ...A12103 75 36 Drain Plug M6 10 1 A12103 36 76 Foot Pad 2 A12103 76 37 O Ring 1 A12103 37 77 Plain Washer 8 2 A12103 77 38 Crankcase 1 A12103 38 78 Spring Washer 8 2 A12103 78 39 Screw M6 16 10 A12103...

Page 35: ...35 EXPLODED VIEW...

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