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Industrial Loadbreak Bushing Insert

200 A
15 kV Class

5810-BI-15

Data Sheet

1.0 Product Description

1.1 General

The 3M

Industrial Loadbreak 15 kV Bushing Insert

threads into a universal bushing well to provide the same
function as an integral loadbreak bushing. Using bushing
inserts makes field installation and replacement possible
and efficient. Bushing inserts and elbow connectors
comprise the essential components of all loadbreak
connections.

The Bushing Insert uses a patented “ALL COPPER
CURRENT PATH,” containing only one current transfer
point, within the insert itself. The uncomplicated nature
of the current path design delivers superior, reliable
performance.

An internal hex broach allows for positive torque controlled
installation. Using a torque tool, the bushing insert can be
properly tightened into the bushing well without the fear of
accidentally breaking the bushing well stud.

The exclusive latch indicator ring, located on the
circumference of the bushing’s collar, eliminates the
guesswork of loadbreak elbow installation on the bushing
insert. The bright yellow ring provides immediate
feedback to determine if the elbow is properly installed on
the insert. If the yellow ring is completely covered by the
loadbreak elbow, it is fully “latched.” If the ring is visible,
the elbow can be installed correctly before any problems
can occur.

The bushing insert meets all the requirements of ANSI/IEEE
Standard 386 and is completely interchangeable with mating
products that also meet ANSI/IEEE Standard 386. When
mated with a comparably rated component, the bushing
insert provides a fully shielded and submersible connection
for loadbreak operation.

1.2 Installation

No special tools are necessary.

The insert can be installed by hand or with the assistance
of a torque tool. Using the hex-broached base (see Figure
2) and a torque tool, consistent installation can be easily
achieved. Refer to Installation Instruction Sheet for details.

Figure 1.
Loadbreak Bushing Insert with latch indicator ring and “All Copper Current
Path” for application in transformers, switches and other apparatus.

1.3 Production Tests

Tests conducted in accordance with ANSI/IEEE
Standard 386:

• ac 60 Hz 1 Minute Withstand 

34 kV

• Minimum Corona Voltage Level

11 kV

Tests conducted in accordance with manufacturer’s
requirements:

• Physical Inspection
• Periodic Dissection
• Periodic Fluoroscopic Analysis

TABLE 2
Current Ratings and Characteristics

Current ratings and characteristics are in accordance with ANSI/IEEE
Standard 386.

Description

Amperes

Continuous

200 A rms

Switching

10 operations at 200 A rms at 14.4 kV

Fault Closure

10,000 A rms symmetrical at 14.4 kV after
10 switching operations for 0.17 s

Short Time

10,000 A rms symmetrical for 0.17 s 
3,500 A rms symmetrical for 3.0 s

Description

kV

Standard Voltage Class

15 

Maximum Rating Phase-to-Phase 

14.4

Maximum Rating Phase-to-Ground

8.3

ac 60 Hz 1 Minute Withstand

34

dc 15 Minute Withstand

53

BIL and Full Wave Crest

95

Minimum Corona Voltage Level

11

Voltage ratings and characteristics are in accordance with ANSI/IEEE
Standard 386.

TABLE 1
Voltage Ratings and Characteristics

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