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Important Safety Information

Intended Use

GRINDERS, TYPE-27 INSTRUCTION MANUAL

101 mm (4 in.) - 113 mm (4 1/2 in.)

12,000 RPM

Please read, understand and follow all safety information contained in these instructions prior to the use of this tool.
Retain these instructions for future reference.

These pneumatic tools are intended for use in industrial locations, and used only by skilled, trained professionals in accordance with the instructions in this 

manual. These pneumatic tools are designed to be used with the appropriate size Type 27 Wheel for grinding metals. They should only be used for such grinding 

applications and within their marked capacity and ratings. Only accessories specifically recommended by 3M should be used with these tools. Use in any other 

manner or with other accessories could lead to unsafe operating conditions. 

Do not operate tool in water or in an excessively wet application.

Do not use disc pads that have a Max RPM less than the tool Max RPM rating.

Tools shall be inspected periodically to verify that ratings, markings, and labels are legible. Contact 3M Company to obtain replacement labels.

Summary of device labels containing safety information

Marking

Description

 

WARNING:

 READ AND UNDERSTAND INSTRUCTION MANUAL BEFORE

OPERATING TOOL.

 

WARNING:

 ALWAYS WEAR APPROVED EYE PROTECTION

 

WARNING:

 ALWAYS WEAR APPROVED HEARING PROTECTION

 

WARNING:

 AVOID PROLONGED EXPOSURE TO VIBRATION

Direction of Rotation

Prolonged vibration may cause injury

Vibration Safety Note

12,000 r/min

Maximum Rotational Speed

90 PSIG / 6.2 BAR MAX

Maximum Air Pressure

Use accessories rated at tool speed or higher

Accessories Speed Warning Note

Explanation of Signal Word Consequences

 WARNING: 

Indicates a potentially hazardous situation which, if not avoided, may result in death or serious injury and/or property damage.

 CAUTION: 

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury and/or property damage.

Original Instructions

WARNING

Read the Safety   

Data Sheets (SDS)  

 before using any materials.

Contact the suppliers of the 

workpiece materials and abrasive 

materials for copies of the SDS if 

one is not readily available.

Exposure to 

DUST

 generated from 

workpiece and/or abrasive  

materials can result in lung  

damage and/or other physical  

injury.
Use dust capture or local exhaust  

as stated in the SDS. Wear 

government-approved respiratory 

protection and eye and skin 

protection.
Failure to follow this warning can 

result in serious lung damage  

and/or physical injury.

Summary of Contents for 28403

Page 1: ...safety information Marking Description WARNING READ AND UNDERSTAND INSTRUCTION MANUAL BEFORE OPERATING TOOL WARNING ALWAYS WEAR APPROVED EYE PROTECTION WARNING ALWAYS WEAR APPROVED HEARING PROTECTION WARNING AVOID PROLONGED EXPOSURE TO VIBRATION Direction of Rotation Prolonged vibration may cause injury Vibration Safety Note 12 000 r min Maximum Rotational Speed 90 PSIG 6 2 BAR MAX Maximum Air Pre...

Page 2: ...ck with 3M for mounting hardware requirements If the tool is jammed shut off the tool and ease it free Ensure the abrasive product is correctly secured Never allow this tool to be used by children or other untrained people Do not leave an unattended tool connected to air source To reduce the risks associated with skin abrasion burns cutting severing impact or entrapment Never install grinding whee...

Page 3: ...ont Wear Plate 1 25 06562 Rotor 5 Slot 1 26 28979 Vane Kevlar 1 HP Set of 5 1 27 06563 Cylinder 1 Fig 3M PN Description Qty 28 28981 Rear Endplate 1 29 06508 Ball Bearing 1 4 x 5 8 x 0 1961 1 30 06567 Washer 0 251 x 0 468 x 0 063 1 31 06568 Screw 8 32 x 3 8 1 32 06609 O Ring 1 38 x 0 094 1 33 28977 Steel Housing 1 HP 1 34 06642 Lever Assembly 1 35 28980 Trigger Valve 1 36 28983 O Ring 1 37 06614 S...

Page 4: ...Spacer 1 22 06510 Ball Bearing 3 8 x 7 8 x 9 32 1 23 28992 Front End Plate 1 24 29004 Font Wear Plate 1 25 06562 Rotor 5 Slot 1 Fig 3M PN Description Qty 26 28979 Vane Kevlar 1 HP Set of 5 1 27 06563 Cylinder 1 28 28981 Rear Endplate 1 29 06508 Ball Bearing 1 4 x 5 8 x 0 1961 1 30 06567 Washer 0 251 x 0 468 x 0 063 1 31 06568 Screw 8 32 x 3 8 1 32 06609 O Ring 1 38 x 0 094 1 33 28977 Steel Housing...

Page 5: ...mmended that the air pressure at the tool be 6 2 bar 90 psig while the tool is running so the maximum RPM is not exceeded The tool can be run at lower pressures but should never be run higher than 6 2 bar 90 psig If run at lower pressure the performance of the tool is reduced Declared noise levels measurements carried out in accordance with standard EN ISO 15744 Declared vibration levels in accord...

Page 6: ...ssibility of contact with live electricity gas pipes and or water pipes 15 Take care to avoid entanglement with the moving parts of the tool with clothing ties hair cleaning rags or loose hanging objects If entangled stop air supply immediately to avoid contact with moving tool parts 16 Keep hands clear of the spinning grinding wheel during use 17 If the tool appears to malfunction remove from use...

Page 7: ...read 5 8 11 EXT M10 1 25 INT Fibre Disc Mounting Accessories 3M PN UPC PN Description Size in 28442 28442 Disc Pad Hub For Short Shaft Tools 2 1 2 x 3 8 24 INT 28476 28476 Low Profile Disc Pad Hub 2 1 2 x 5 8 11 INT 28443 28443 Disc Pad Face Plate Ribbed Extra Hard Red 4 1 2 3M Fibre Discs and Accessories 3M Disc Pad Accessories Related Products Refer to ANSI B7 1 2000 Safety Requirements for Use ...

Page 8: ... adapter to change the spindle to 5 8 11 spindle to allow the use of wheels with either 16 mm or 7 8 center holes CH Refer to ANSI B7 1 2000 Safety Requirements for Use Care and Protection of Abrasive Wheels and ISO EN 12413 Safety Requirements for Bonded Abrasive Products for proper abrasive wheel applications MOUNTING 3 8 CENTER HOLE TYPE 27 WHEELS Figure 1 Lower Flange for 3 8 CH Type 27 Wheels...

Page 9: ...Figure 6A Figure 6B Figure 7 Figure 8 5 8 11 threads per inch Spindle with Upper Flange properly mounted For Wheels less than 3 8 thick Lower Flange for 7 8 Type 27 Wheels properly mounted For Wheels 3 8 thick and Greater Lower Flange for Type 27 7 8 Center Hole Wheels Note 7 8 lip is facing the wheel Dual Size Flanges for 16 mm and 7 8 CH Wheels Side A 16 mm lip Side B 7 8 lip 7 8 lip 3 8 24 Spin...

Page 10: ...ce Plate Figure 11 Figure 12 Figure 13 Figure 9 Figure 10 Hubs for Fibre Disc Mounting 3M PN 28442 Disc Pad Hub for Short Shaft Tools 3 8 24 INT 5 8 11 EXT 3M PN 28476 Low Profile Disc Pad Hub 5 8 11 INT Type 27 Wheel with 7 8 CH properly mounted to Upper Dual Size Flange Dual Size Lower Flange properly mounted with 7 8 CH Type 27 Wheel 5 8 11 Threads per inch Spindle 3M PN 28476 Low Profile Disc ...

Page 11: ...Nut is not required if a TN Quick Change disc is mounted Figure 16 Figure 17 Figure 18 Figure 14 Figure 15 3M PN 28442 Disc Pad Hub for Short Shaft Tools 3 8 24 INT 5 8 11 EXT NOTE 3 8 24 Tool Spindle Inside 5 8 11 Hub Spindle 3M PN 02618 Disc Retainer Nut 5 16 x 5 8 11 INT Fibre Disc with TH Quick Change Center 5 8 11 INT TN Quick Change Disc properly mounted Disc Retainer Nut properly mounted Di...

Page 12: ...alteration or modification mishandling lack of reasonable care or due to any accidental cause If a tool or any part thereof is defective within this warranty period your exclusive remedy and 3M s sole obligation will be at 3M s option to repair or replace the tool or refund the purchase price Limitation of Liability Except for the limited remedy stated above and except to the extent prohibited by ...

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