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ver.3 29-04-20

HRFL2

Installation and operation

Manual

EN

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Summary of Contents for HRFL2

Page 1: ...ver 3 29 04 20 HRFL2 Installation and operation Manual EN ...

Page 2: ...business since 1995 ver 3 29 04 20 1 BEFORE STARTING 3 2 UNPACKING 4 3 MAIN COMPONENTS 5 4 DIMENSIONS 6 5 TECHNICAL PARAMETERS 7 6 INSTALLATION 9 7 COMMISSIONING 24 8 MAINTENANCE 25 9 TROUBLESHOOTING 26 10 SERVICE 30 11 WIRING DIAGRAM 31 41 CONCLUSIONS 40 ...

Page 3: ...ng the unit read carefully and observe all the following instructions The manufacturer reserves the right to make changes including in the technical documentation without prior notice Keep this manual for fu ture use Consider this manual as part of the product ATTENTION READ CAREFULLY YOU WILL NEED TECHNICAL DATA DECLARATION OF CONFORMITY The product has been designed produced an marketed in compl...

Page 4: ...t If the unit isn t unpacked upon delivery store it indoors in a dry place at temperatures ranging from 5 C to 35 C If during transport the unit was exposed to tem peratures lower than 0 C leave it unpacked for at least two hours at room temperature before connecting it in order to level the temperature inside the unit The product must be disposed of pursuant to the local regulations The product c...

Page 5: ...nd your business since 1995 ver 3 29 04 20 3 MAIN COMPONENTS Control HRFL2 400 700 1500 2000 Fan Main power switch Regulation Condensate drain Service access Filter External sensor The cable length should not exceed 50 m 0 5 mm2 Cable not included ...

Page 6: ...35 735 433 433 18 1 2 All sizes in mm C 2 2 AB B A AA D E EE DD A B C D E DD EE AB AA MODUL 400 334 470 295 250 150 274 174 366 397 MODUL 800 484 470 300 300 200 324 224 516 547 MODUL 1600 636 470 380 500 250 524 274 668 699 MODUL 2500 800 470 460 600 300 624 324 832 863 External modules C O DX HRFL2 040 070 150 200 Type A B C D E DD EE AB AA condensate ø C O connection HRFL2 400 334 470 295 250 1...

Page 7: ... Input power kW Current A by phase HRFL2 040 230 V 50 60 Hz 1 1 5 7 HRFL2 070 230 V 50 60 Hz 1 8 8 6 HRFL2 150 230 V 50 60 Hz 3 7 17 4 HRFL2 200 400 V 50 60 Hz 5 9 12 Type Tension Frequency Input power kW Current A by phase HRFL2 040 230 V 50 60 Hz 2 5 11 8 HRFL2 070 400 V 50 60 Hz 4 5 11 7 HRFL2 150 400 V 50 60 Hz 8 17 4 HRFL2 200 400 V 50 60 Hz 13 1 22 5 Characteristic of the motor Type Phases T...

Page 8: ...eristics of the el preheating Type Phases Tension Frequency Input power kW ΔT C HRFL2 040 1 230 V 50 60 Hz 1 35 10 HRFL2 070 1 230 V 50 60 Hz 2 7 10 HRFL2 150 3 400 V 50 60 Hz 5 3 10 HRFL2 200 3 400 V 50 60 Hz 8 4 10 Cooling mode Type Power kW Pressure loss with flow water kPa Pressure loss with flow air Pa Average connection Airflow m3 h HRFL2 040 1 94 2 65 91 3 4 400 HRFL2 070 3 68 5 4 80 3 4 70...

Page 9: ...osive mixtures chemical vapours heavy dust soot grease poisons germs etc coverage IP20 6 1 1 Access distance to service the unit 6 INSTALLATION 6 1 SELECT UNIT S LOCATION The HRFL2 unitmust be installed indoors in a dry environment in temperatures between 5 C and 35 C The unit should circulate air with temperatures ranging between 20 C 60 C and with a rela tive humidity of 90 TECHNICAL DATA All th...

Page 10: ...and exhaust openings The safe distance between combustible materi als and the exhaust is 500 mm The safe distance for combustible materials in all directions is 100 mm The unit must be installed so that the direction of the air exhaust corresponds to that of the distribu tion system The unit should be installed so as to provide ac cess for maintenance service or disassembly This includes in partic...

Page 11: ... suitable type and size pliers and wrenches Place the unit horizontally and then tilt it 3 to drain the condensate YOU WILL NEED 6 INSTALLATION Type A B HRFL2 040 700 1120 HRFL2 070 1000 1330 HRFL2 150 1300 1630 HRFL2 200 1630 1930 Use the drilling template below to place the anchoring points A B Drill the openings in the ceiling check the strength of the material and fasten the unit to the side b...

Page 12: ...intake and exhaust openings rect angular circular opening with flexible joints in order to reduce vibrations READ CAREFULLY All the connections to the ductwork must be sealed with sealant or tape The minimum distance between bends in the duc twork or adapters and the neck of the unit is 500 mm Accessories ordered separately 6 2 2 Protective grille for open ings not included If the unit s opening i...

Page 13: ... 600x300 mm Designation of the rectangular flaps Install the flap in the ductwork at a distance of about 2 m before the fresh air intake and at about 2 m from the exhaust neck Connect the actuators to the appropriate terminals in the control cabinet See Connecting the wiring and electrical accesso ries Place the flap so it will be fully closed when the unit is off and fully open when the unit is o...

Page 14: ...04 20 6 4 INSTALLATION OF EXTERNAL C O DX MODULE accessories 6 INSTALLATION The external module includes sensors PE grounding conductor and fasteners MODUL JEDNOTKA 3D Intelliclamp 4 x SR ISO7380 5 0x25 NA 1 UZAVER 3D Intelliclamp A DETAIL A MĚŘÍTKO 1 1 SR ISO7380 5 0x25 M8x35 DIN 912 ...

Page 15: ...d control components The unit must be connected to the mains with a temperature resistant rigid insulated cable that complies with the local regulations Any intervention or modifications to the internal electrical connection are forbidden and shall re sult on loss of warranty The correct operation of the unit can be guaran teed only with the use of original accessories Should it be necessary to in...

Page 16: ...ater than 3 mm The unit must be connected in a way that it may be disconnected from the power supply with a sin gle switch The unit must be connected with a NT S system meaning that the neutral conductor must be al ways connected 6 INSTALLATION I Current P power input power m weight IP ver version Information on the type of product U Voltage f Frequency n ph number of phases av Air flow Serial num...

Page 17: ...БАТИЧЕСКИЙ МОДУЛЬ выход ON OFF A Control panel 1 8 A F1 2A 1 20 1 21 1 22 1 1 20 1 21 1 22 1 9 1 8 1 20 1 21 1 22 1 18 1 19 2 3 4 5 6 7 8 9 10 11 EN RU 1 A 1 4 SAFETY THERMOSTAT POSTHEATING ЗАЩИТНЫЙ ТЕРМОСТАТ НАГРЕВАТЕЛЯ 2 A 2 3 SAFETY PREHEATING THERMOSTAT ЗАЩИТНЫЙ ТЕРМОСТАТ ПРЕДВАРИТЕЛЬНОГО НАГ 3 A 5 6 LF1 FLAP INLET output L open LF2 FLAP OUTLET output L open LF1 ЗАСЛОНКА ВПУСК выход L открыт L...

Page 18: ...astavitelné ERROR KONTACT výstup NO 11 Lint 12 Lout VODNÍ ČERPADLO PŘEDEHŘEVU 11 Lint 12 Lout BOOST vstup NO FIRE vstup NC EXTERNÍ OVLÁDÁNÍ ON OFF vstup NC ČIDLO KVALITY VZDUCHU 0 10V vstup VODNÍ ČERPADLO 1 Lint 2 Lout ый выход ON OFF ŘÍZENÍ TEPELNÉHO ČERPADLA nastavitelné výstup ON OFF ADIABATICKÝ MODUL výstup ON OFF B 1 1 1 22 0 RU CZ ЕВАТЕЛЯ BEZPEČNOSTNÍ TERMOSTAT DOHŘEVU ВАРИТЕЛЬНОГО НАГРЕВАТЕ...

Page 19: ...e with three conductors of a cross section min 0 5 mm2 Maximum length 50 m 6 5 2 2 Fire contact TECHNICAL DATA TECHNICAL DATA Not included 6 5 2 1 External control TECHNICAL DATA Low voltage switching contact maximum pos sible contact load 12 V 0 4 A CABLE Cable with two conductors of cross sec tion min 0 5 mm2 Maximum length 50 m The contact is normally closed When the con tacts open the unit tur...

Page 20: ...IRING DIAGRAMS ELEKTRISCHE SCHALTPLÄNE All wiring diagrams provided in the technical catalog are indicative only When assembling the product observe strictly the nameplate ratings as well as directions and diagrams affixed directly to the product or enclosed to the product Sämtliche im technischen Katalog angeführten Schaltpläne sind nur informativ Bei der Montage des Produktes richten Sie sich au...

Page 21: ...with water or any other liquid 6 INSTALLATION Make sure that the unit is tilted 3 in order to drain the condensate panel 1 1 1 5 1 6 1 2 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 3 1 4 1 20 1 21 1 22 1 18 1 19 EN RU CZ FLAP INLET output L open LF2 FLAP OUTLET output L open LF1 ЗАСЛОНКА ВПУСК выход L открыт LF2 ЗАСЛОНКА ВЫПУСК выход L открыт LF1 KLAPKA PŘÍVOD výstup L open LF2 KLAPKA OD...

Page 22: ...c clamp 7 Reservoir holding bracket part of unit delivery a Fold the bracket as indicated on the illustration b Using 2 M4 screws fix the bracket to the service side of the unit as indicated on the illustration a Install the liquid reservoir 3 on the holding bracket 7 and connect it to the pre fitted rubber bend 4 on the condensate outlet connection b Connect the plastic tubing 5 to the reservoir ...

Page 23: ...out ВОДЯНОЙ НАСОС 1 Lint 2 Lout VODNÍ ČERPADLO 1 Lint 2 Lout 10 B 3 4 HEAT PUMP CONTROL settable output ON OFF УПРАВЛЕНИЕ ТЕПЛОВОГО НАСОСА устанавливаемый выход ON OFF ŘÍZENÍ TEPELNÉHO ČERPADLA nastavitelné výstup ON OFF 11 B 5 6 ADIABATIC MODULE output ON OFF АДИАБАТИЧЕСКИЙ МОДУЛЬ выход ON OFF ADIABATICKÝ MODUL výstup ON OFF 12 B 7 8 COOL HEAT settable CO NC NO DX output settable ОХЛАЖДЕНИЕ ОБОГР...

Page 24: ...s well connected including earthing and protection against external start up that all the accessories are well connected that the condensate drain is well connected to the drainage piping units with cooling that the connection complies with the instructions herein that no tools or other objects have been left inside the unit it could result damage CAUTION Any intervention or modifications to the i...

Page 25: ...he unit every six months though this interval should be adapted to the operating conditions It is recom mended to thoroughly clean the unit once a year If it s not used for a longer period we recommend turning the unit on for one hour every six months Unscrew the inspection cover s Bear in mind the cover s weight before removing itin order to pre vent possible injury if dropped Clean the unit with...

Page 26: ...ed filter Check the condition of the filter or replace it If the unit does not have a pressure sensor for the filter RESET the clogged filter according to the manual 8 Failure in pre heating 1 Unit is ven tilating Preheated electric exchang er or damaged sensor Open exchanger s thermostat Check that air can flow freely through the unit electric heat exchanger is not cooling sufficient ly Check the...

Page 27: ...g its resistance the resistance value at 20 C is around 10kW 19 Inlet Tempera ture sensor failure after the second ex changer T EXT4 Unit is not working Room temperature sensor failure Check that the sensor is correctly connected to the electronics or test it measuring its resistance the resistance value at 20 C is around 10kΩ 20 Exhaust Tem perature sensor failure in the exhaust canal T INT0 Unit...

Page 28: ...ure sensor will likely need to be replaced 32 Air quality sen sor failure Unit is venti lating Defective air quality sen sor Check that the quality sensor is connected correctly or check that it is operating correctly output signal value 33 Failure in the recirculation relative humidity sensor Unit is venti lating Defective relative humid ity sensor Check that the humidity sensor is connected corr...

Page 29: ...ДАТЧИК ТЕМПЕРАТУРЫ внешний дополнительный нагрев вход EXTERNÍ TEPLOTNÍ ČIDLO externí dohřev vstup 19 B 44 45 EXTERNAL TEMPERATURE SENSOR adiabatic module recirc chamber input ВНЕШНИЙ ДАТЧИК ТЕМПЕРАТУРЫ адиабатический модуль камера рециркуляции вход EXTERNÍ TEPLOTNÍ ČIDLO adiabatický modul recirkulační komora input 20 B 38 39 EXTERNAL PREHEATER output Water 0 10V electric PWM ВНЕШНИЙ ПОДОГРЕВ выход...

Page 30: ...afety thermostat is indicated with the marking RESET located in each unit READ CAREFULLY For quick troubleshooting have the following information ready type of product serial number operation time accessories used location of the unit connection conditions incl electrical detailed description of the malfunction and the actions taken to fix it 10 SERVICE 10 1 IF YOU CAN T FIX A MALFUNC TION 10 2 DE...

Page 31: ... FUSE Room Int2 Int1 Ext3 Fan Out Ext2 Ext1 CO2 Fan In N DC12V PE PWM GND RPM RPM GND PWM RELAY BYPP SSR SSR BOOST PIR EXT FLAP RUN PREH POST FIRE RELAY RELAY RELAY RELAY GND 0 10 GND GND 1 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 17 18 19 20 21 22 23 24 IN 1 IN 2 L L LF1 LF2 ERR COOL ALARM HEAT HEAT L L Fu 57 58 59 60 61 62 32 31 56 55 54 53 52 51 50 48 49 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33...

Page 32: ...ic Water pump for coil 2 0 10V 1 24V GND GND El mixing valve for coil 2 24V 0 10V U 2 3 5 unit with electric exchanger unit without electric exchanger with external C O exchanger FUSE Room Int2 Int1 Ext3 Fan Out Ext2 Ext1 CO2 Fan In N DC12V PE PWM GND RPM RPM GND PWM RELAY BYPP SSR SSR BOOST PIR EXT FLAP RUN PREH POST FIRE RELAY RELAY RELAY RELAY GND 0 10 GND GND 1 2 3 4 5 6 7 8 9 11 10 12 13 14 1...

Page 33: ...l 2 DX 0 10V NTC Unit Electric DX 0 10V COOL HEAT DEFROST ERROR 0 10V unit with electrical exchanger and second external DX exchanger with 0 10V control FUSE Room Int2 Int1 Ext3 Fan Out Ext2 Ext1 CO2 Fan In N DC12V PE PWM GND RPM RPM GND PWM RELAY BYPP SSR SSR BOOST PIR EXT FLAP RUN PREH POST FIRE RELAY RELAY RELAY RELAY GND 0 10 GND GND 1 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 17 18 19 20 21 22 23 ...

Page 34: ...il 1 2 3 5 0 10V 24V 0 10V U 0 10V 1 24V GND GND El mixing valve for coil 2 24V 0 10V U 2 3 5 unit with water exchanger and second water external exchanger for water cooling unit with water exchanger and second external electric exchanger FUSE Room Int2 Int1 Ext3 Fan Out Ext2 Ext1 CO2 Fan In N DC12V PE PWM GND RPM RPM GND PWM RELAY BYPP SSR SSR BOOST PIR EXT FLAP RUN PREH POST FIRE RELAY RELAY REL...

Page 35: ...R DX OFF ON 1 24V GND GND 2 3 5 0 10V 24V 0 10V U unit with water exchanger and second external DX exchanger with OFF ON control FUSE Room Int2 Int1 Ext3 Fan Out Ext2 Ext1 CO2 Fan In N DC12V PE PWM GND RPM RPM GND PWM RELAY BYPP SSR SSR BOOST PIR EXT FLAP RUN PREH POST FIRE RELAY RELAY RELAY RELAY GND 0 10 GND GND 1 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 17 18 19 20 21 22 23 24 IN 1 IN 2 L L LF1 LF2...

Page 36: ...5 M AC MODUL JP4 64 65 66 63 GND 12 B A Unit DX 0 10V DX 0 10V COOL HEAT DEFROST ERROR 0 10V unit with DX 0 10V exchanger unit with DX exchanger control OFF ON FUSE Room Int2 Int1 Ext3 Fan Out Ext2 Ext1 CO2 Fan In N DC12V PE PWM GND RPM RPM GND PWM RELAY BYPP SSR SSR BOOST PIR EXT FLAP RUN PREH POST FIRE RELAY RELAY RELAY RELAY GND 0 10 GND GND 1 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 17 18 19 20 21...

Page 37: ... JP2 JP1 JTAG JP4 JP3 JP2 JP1 AC5 M AC MODUL JP4 AC5 M AC MODUL JP4 64 65 66 63 GND 12 B A NTC Coil 2 ELECTRIC Unit DX OFF ON EOKO2 0 10V 230V 230V L N POSTHEAT 2 OFF ON COOL HEAT DEFROST ERROR DX OFF ON FUSE Room Int2 Int1 Ext3 Fan Out Ext2 Ext1 CO2 Fan In N DC12V PE PWM GND RPM RPM GND PWM RELAY BYPP SSR SSR BOOST PIR EXT FLAP RUN PREH POST FIRE RELAY RELAY RELAY RELAY GND 0 10 GND GND 1 2 3 4 5...

Page 38: ...Coil 2 WATER L N 230V W PUMP Postheater L N NTC Water OUT Unit DX OFF ON Water pump for coil 2 OFF ON COOL HEAT DEFROST ERROR DX OFF ON 0 10V 1 24V GND GND El mixing valve for coil 2 24V 0 10V U 2 3 5 FUSE Room Int2 Int1 Ext3 Fan Out Ext2 Ext1 CO2 Fan In N DC12V PE PWM GND RPM RPM GND PWM RELAY BYPP SSR SSR BOOST PIR EXT FLAP RUN PREH POST FIRE RELAY RELAY RELAY RELAY GND 0 10 GND GND 1 2 3 4 5 6 ...

Page 39: ... AC MODUL JP4 64 65 66 63 GND 12 B A NTC L N 230V W PUMP Postheater L N Unit VCO Coil 2 ELECTRIC EOKO2 0 10V 230V 230V L N Water pump for coil 1 POSTHEAT 2 1 24V GND GND El mixing valve for coil 1 2 3 5 0 10V 24V 0 10V U FUSE Room Int2 Int1 Ext3 Fan Out Ext2 Ext1 CO2 Fan In N DC12V PE PWM GND RPM RPM GND PWM RELAY BYPP SSR SSR BOOST PIR EXT FLAP RUN PREH POST FIRE RELAY RELAY RELAY RELAY GND 0 10 ...

Page 40: ... in case of any query or request for explanation The producer shall not be liable for damages caused as a result of improper installation and operation contrary to the manual and the common practice of installation and operation of ventilation devices and regulations systems CONTACT 2VV s r o Fáblovka 568 533 52 Pardubice Czech Republic Internet http www 2vv cz ...

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