ZURN AquaSense ZER-TM Series Installation, Operation, Maintenance And Parts Manual Download Page 2

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FV669 Rev. G 06/22/22

Page 1

Required Tools

ZER-TM Series

Flush Valve Package Contents

ZER6000AV-TM

ZER6003AV-TM

Valve

Assembly

Valve

Assembly

Spud/Flush

Connection

Vacuum Breaker

⁄

” Vacuum

Breaker Tube

Cast Wall Escutcheon

Vandal Cover

Stop Valve

Sweat Kit

Spud/Flush

Connection

Vacuum Breaker

⁄

“ Vacuum

Breaker Tube

Cast Wall Escutcheon

Vandal Cover

Batteries

3/32”, 5/64”

Allen Wrench

(Supplied)

Flat Head

Screwdriver

Smooth Jawed

Wrench

Phillips Head

Screwdriver

Strap Wrench

(Supplied)

Optional Accessories

I C

E T

Magic Magnet

P6900-AT-MAG

Summary of Contents for AquaSense ZER-TM Series

Page 1: ...ive goods Before installation and use the purchaser shall determine the suitability of the product for his intended use and the purchaser assumes all risk and liability whatever in connection therewith Where permitted by law the implied warranty of merchantability is expressly excluded If the products sold hereunder are consumer products the implied warranty of merchantability is limited to a peri...

Page 2: ...reaker Tube Cast Wall Escutcheon Vandal Cover Stop Valve Stop Valve Sweat Kit Sweat Kit Spud Flush Connection Vacuum Breaker 3 4 Vacuum Breaker Tube Cast Wall Escutcheon Vandal Cover Batteries Batteries 3 32 5 64 Allen Wrench Supplied Flat Head Screwdriver Smooth Jawed Wrench Phillips Head Screwdriver Strap Wrench Supplied Optional Accessories N G A M I C E T G A M Magic Magnet P6900 AT MAG ...

Page 3: ...coupling flange for top spud connection and an electronic override pushbutton MOB for alternative flushing method The control stop has internal siphon guard protection vandal resistant stop cap sweat solder kit and cast wall flange with set screw All internal and external gaskets and seals are chloramine resistant NOTE The information in this manual is subject to change at any time without notice ...

Page 4: ...tube this length 4 Slide wall escutcheon over chrome cover tube and slide both items over water supply pipe Press wall escutcheon flush against finished wall and tighten set screw with hex wrench supplied to secure it in place Using a flathead screwdriver turning counterclockwise flush supply line by opening the control stop Turning clockwise will close control stop 2 Gallon 1 Install control stop...

Page 5: ...spud nut onto fixture spud Adjust the valve assembly for plumb Tighten fixture spud nut vacuum breaker tube nut and lock nut with a wrench Adjust and plumb the valve assembly Tighten all connections with smooth jawed wrench and turn on water supply at the control stop See Figure 9 DO NOT use pipe sealant or plumbing grease on any valve component or coupling with the exception of the Control Stop I...

Page 6: ...ries or AA Alkaline batteries but do not mix Lithium with Alkaline STEP 4 2 Remove the valve cap by turning it counter clockwise and lifting gently Disconnect the wire harness before fully removing valve cap STEP 4 4 Remove the battery cap from the battery housing STEP 4 6 See notes below and reverse steps 4 1 4 4 to reinstall battery cap and valve cap onto valve body Then turn control stop back o...

Page 7: ...nch may be used on the flats of the locking ring to loosen it STEP 1 Turn off control stop using a flat head screw driver turning clockwise See Figure 16 Then use the electronic override button to flush the water out of the flush valve STEP 3 Rotate flush valve head to adjust sensor angle If the valve cap was removed to loosen the locking ring rotate the manifold to have the location mark pointing...

Page 8: ...h has the best grip possible on the locking ring Mark down Locking ring original position relative to valve body with tape or marker Uninstall valve head by loosen locking ring See Figure 16 above using strap wrench supplied turning counter clockwise STEP 3B Replace Diaphragm Kit Slide out existing diaphragm kit off manifold stem If the o rings are worn replace them with the new o rings provided i...

Page 9: ...Install valve head and diaphragm kit onto the valve body Rotate the valve head so the sensor window is facing outward See Sensor Angle Adjustment section if more detail is needed STEP 6 Before tightening the locking ring make sure the strap wrench and locking ring are completely dry so that the strap wrench has the best grip possible on the locking ring Hand tighten the locking ring onto the valve...

Page 10: ...of the bowl the sensor is focused on the right upper thigh area STEP 2 Place the Zurn Magic Magnet optional accessory P6900 AT MAG on top flat surface see Figure 20 Once magnet is placed in the general area shown the red status LED illuminates continuously on for 5 seconds The status LED will quickly flash and then begin flashing once a second The valve will then have entered Calibration Mode and ...

Page 11: ... a user is present for over 60 seconds the valve consumes 1 6 gallons of water If the manual override button is pressed the valve will always flush 1 6 gallons of water A user must be present for a minimum of 8 seconds in order to trigger a flush The Dual Flush model must be paired with a fixture with a flush volume range that includes 1 1 to 1 6 gallons per flush For a list of recommended bowls p...

Page 12: ...d wire harness Inspect wire harness and connection between electronics and motor User not detected Sensor range may need to be adjusted Increase sensor range distance see Sensor Range Adjustment instructions Flush valve is aimed at an angle Rotate flush valve head to be perpendicular to wall See Sensor Angle Adjustment section for adjusting the flush valve head Manual override button does not init...

Page 13: ...ise created by fixture by placing a cover over the bowl opening to separate valve noise from bowl noise If it is determined the fixture is too noisy consult with fixture manufacturer Piping system may be source of noise High pressure in the system can sometimes be controlled by the stop valve Other sources of noise may be the absence of air chambers and shock arrestors loose pipes improper size pi...

Page 14: ...FV669 Rev G 06 22 22 Page 13 ZER TM Series Repair Kits 8 6 5 5 7 7 4 31 32 33 36 4 3 3 13 2 16 15 14 20 18 22 21 19 23 25 27 24 26 28 34 29 30 1 9 10 11 12 17 6 8 35 37 38 ...

Page 15: ...ead 0 125gpf Item 34 PERK6003 L 0 125 Valve Head 0 5 gpf Item 34 PERK6003 L 0 5 Valve Head 1 0 gpf Item 34 PERK6003 L 1 0 Valve Head for Sloan 1 1 gpf Item 34 PERK6000 L 1 1 S Valve Head for Sloan 1 28 gpf Item 34 PERK6000 L 1 28 S Valve Head for Sloan 1 6 gpf Item 34 PERK6000 L 1 6 S Valve Head for Sloan 1 6 1 1 gpf Item 34 PERK6000 L 1 6 1 1 S Valve Head for Sloan 0 125 gpf Item 34 PERK6003 L 0 ...

Page 16: ... 511 W Freshwater Way Milwaukee WI U S A 53204 Ph 1 855 ONE ZURN Fax 919 775 3541 In Canada ZURN INDUSTRIES LIMITED 7900 Goreway Drive Unit 10 Brampton Ontario L6T 5W6 Ph 905 405 8272 Fax 905 405 1292 Rev G Date 06 22 22 C N No 144645 Prod Dwg No FV669 ZURN COM ...

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