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FV251  Rev. B  7/9/18

Page 6    

Aquaflush Trouble Shooting Guide

Care of Chrome plated surfaces.

The suggested cleaning of chrome plated surfaces is simply to clean them with soap and water then dry.  Commercial cleaning compounds are 

never recommended.

Seasonal use.

Valves usein installations subject to shut down because of cold and freezing conditions should be maintained in the following manner.  After the 

main supply has been shut off and the water drained from the systim, remove the stop valve cap and stop internals to allow the water to drain from 

the flush valve itself.

*see previous for numerical references.

 

Problem 

 

 

Cause* 

 

 

Corrective Action* 

 

 

Valve will not operate. 

 

1.)

Stop valve is closed.

1.)

Open stop valve.

2.)

Supply valve is closed.  

2.)

Open supply valve.  

 

Insufficient volume of water 

to adequately siphon fixture. 

 

1.)

Stop valve is not open enough.

1.)

Open stop valve for desired volume of water.

 

2.)

Urinal trip mechanism installed in wrong kit, 

urinal or closet

2.)

Replace urinal part with proper closet valve part.

3.)

Insufficient volume or pressure at supply.

3.)

If gauges are not available to measure supply pressure or volume of 

water at the valve, completely remove the working parts and open 

the stop valve to allow water to pass through the empty valve. If the 

supply is adequate to siphon the fixture, the guide ring (#16) may be 

removed from the guide assembly to provide additional flow. Should 

this prove unsatisfactory, steps should be taken to increase the pres-

sure and/or supply.

 

Flush valve shuts off too 

quickly. 

 

1.)

Damaged or punctured diaphragm.

 

1.)

Install new P6000-EUR replacement kit to remedy the problem.

2.)

Enlarged by-pass orifice.  

2.)

Install new P6000-ECR, P6000-EUR replacement kit to remedy the 

problem.  

 

Valve is short flushing. 

 

1.)

Cylinder guide assembly and diaphragm assem-

bly are not tight.

1.)

Screw the two assemblies hand tight.

2.)

Enlarged by-pass orifice.

2.)

Install new P6000-ECR, P6000-EUR replacement kit to remedy the 

problem

3.)

Urinal trip mechanism (black #12) in closet flush 

valves.  

3.)

Install closet trip mechanism(white) .  

 

Valve is flushing too long or 

not shutting off. 

 

1.)

Trip mechanism not seating properly due to 

foreign material between trip mechanism and 

retainer disc.

1.)

Disassemble parts and rinse thoroughly.

2.)

By-pass orifice is plugged or partially plugged.

2.)

Examine by-pass orifice and clean if necessary being certain not to 

enlarge orifice opening.

3.)

Line pressure is not adequate to force trip mech-

anism to seal.

3.)

Pressure is inadequate or has dropped below minimum operating 

range. Steps should be taken to increase the line pressure.

4.)

Cracked cover.  

4.)

Replace cover with new one.  

 

Water splashes out of fixture. 

  1.)

Supply volume is more than is necessary.

1.)

Adjust downward on control stop.

2.)

Lime accumulation on vortex or spreader holes 

of fixture.  

2.)

Remove the lime build up.  

 

Flush is not considered quiet. 

  1.)

Control stop may not be adjusted for quiet 

operation.

1.)

Adjust the control stop for quiet operation keeping in mind the fixture 

evacuation requirements.

2.)

Fixture may be contributing to noise.

2.)

Check noise created by fixture by placing a cover over the bowl open-

ing to separate valve noise from bowl noise. If it is determined the 

fixture is too noisy consult with fixture manufacturer.

3.)

Piping system may be source of noise

3.)

High pressure in the system can sometimes be controlled by the stop 

valve. Other sources of noise may be the absence of air chambers and 

shock arrestors, loose pipes, improper size pipes, etc. In these cases 

the building engineer should be consulted.  

 

Chattering noise in flush 

valve. 

 

1.)

Segment diaphragm (#14) has been installed 

upside down.

1.)

Reposition segment diaphragm as instructed by the markings on the 

diaphragm (”this side down”).

2.)

The inside cover has been distorted by freezing 

or abuse.  

2.)

Replace both inside plastic cover and outside brass cover.  

 

Handle assembly leaking. 

 

1.)

Handle assembly is not tight. 

 

1.)

Tighten handle assembly. 

 

Summary of Contents for Aquaflush Z6100 Series

Page 1: ...the purchaser shall determine the suitability of the product for his intended use and the purchaser assume all risk and liability whatever in connection therewith Where permitted by law the implied warranty of merchantability is expressly excluded If the products sold hereunder are consumer products the implied warranty of merchantabi lity is limited to a period of three years and shall be limited...

Page 2: ... of chloramine resistant materials MODELS Z6140 1 1 2 Water Closet valve with back spud connection Z6152 1 1 2 Water Closet valve with back spud connection Z6190 1 1 4 Urinal Valve with top spud connection Z6195 3 4 Urinal Valve with top spud connection FLOWS WS1 Low Consumption 1 0 Gal for Urinal 1 6 Gal for Water Closet WS Water Saver 1 5 Gal for Urinal 3 5 Gal for Water Closet Standard Flow FF ...

Page 3: ...older adaptor sweat the adaptor to the copper tubing before installing the control stop 2 Attach vacuum breaker tube and elbows to fixture with spud nut Note When cutting scored pipe to fit leave a minimum of 1 1 4 of scoring to ensure proper engagement with compression coupling and follow scored tubing loctite instruction See page 5 3 Remove the actuator end coupling and mounting nut form the act...

Page 4: ... is 18 gage stainless steel Both have a satin finish The assembly comes complete with 4 1 25 mm vandal proof screws Specify Z6199 BX12 for 12 x 12 Z6199 BX15 for 15 x 15 or Z6199 BX17 for 13 x 17 E E A C D F F B 1 1 4 31 8 1 1 2 38 1 HOLE W WALL THICKNESS L DIMENSION SPECIFY FINISHED WALL Closets Urinals Combination Fixtures Wall Thickness W 6140 6152 6681 6142 6154 6602 6143 6155 6609 6601 6144 6...

Page 5: ...shers and gaskets in place This will locate the gaskets prior to applying the Loctite adhesive Disassemble the plumbing and put a 1 8 wide bead of the adhesive around the scoring between the gasket and the end of both tubes Figure 2 Make sure the tubes and elbow are clean and dry before using the adhesive DO NOT use any other pipe sealant or lubrication on these points Assemble the horizontal tube...

Page 6: ...arged by pass orifice 2 Install new P6000 ECR P6000 EUR replacement kit to remedy the problem 3 Urinal trip mechanism black 12 in closet flush valves 3 Install closet trip mechanism white Valve is flushing too long or not shutting off 1 Trip mechanism not seating properly due to foreign material between trip mechanism and retainer disc 1 Disassemble parts and rinse thoroughly 2 By pass orifice is ...

Page 7: ...000 EU WS Full Flush Urinal Kit 3 0 gal flush P6000 EU FF Repair Parts Inside Parts Product No Urinal Relief Valve Item 18 P6000 EU13 Closet Relief Valve Item 18 P6000 EC13 Aquaflush Rebuild Kits Product No Closet and Urinal Rebuild Kits Include P6000 EC WS RK Items 10 15 18 19 35 38 39 P6000 EC WS1 RK P6000 EU WS RK P6000 EU WS1 RK Handle Assembly and Repair Kits Product No Concealed Valve Actuat...

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