Zonestar Z9 Series User Manual Download Page 5

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Assemble hotend module

Disassemble these two
screws

Hotend module

M3x6 *3

Hotend_back

1. Install hotend module

to the bracket

2. Disassemble X

ENDSTOP fixed screws

3. Tighten the screws

to install the X

ENDSTOP

Install X endstop

4. Install

proximity sensor

PM3x20

Proximity sensor

NOTE 1: Don’t install the proximity sensor in this step, about the detail, please refer the guide of “

How to upgrade bed

auto leveling

”

NOTE 2: Hotend Bracket shell maybe a little different with the picture,

Summary of Contents for Z9 Series

Page 1: ...Model Z9 Serial 4th Version User Manual...

Page 2: ...gases when printer working Caution Hot Hotend has high temperature even the printer stop working Caution Hot Hotbed has high temperature even the printer stop working Please strictly follow the stand...

Page 3: ...Other parts 1 Closed timing belt for Z axis synchronize 2 Open timing belt for X and Y axis 3 Timing pulley for X Y and Z axis 4 Filament guide tubes and fittings 5 Cable ties 6 Rubber Pads A4 SD car...

Page 4: ...lider rod bracket 2 Set 12 Right Z slider rod bracket bottom 1 Set 2 3 4 5 8 Parts 9 10 1 7 6 Fig Name Qty 13 Z axis drive componen 1 Set 14 Z axis left slider 1 Set 15 Z axis right slider with a hand...

Page 5: ...X ENDSTOP fixed screws 3 Tighten the screws to install the X ENDSTOP Install X endstop 4 Install proximity sensor PM3x20 Proximity sensor NOTE 1 Don t install the proximity sensor in this step about t...

Page 6: ...6 Assemble hot bed A2 1 Hot bed bottom M4 nut 4 Note Connector KM4x30 4...

Page 7: ...spring shim 3 Jbckscrew should be fixed on the flat face of motor s shaft Jbckscrew Wire direction Timing pulley Metal bracket PN Z9 11 NOTE 1 Timing pulley s inner diameter is 5mm 2 The platform of...

Page 8: ...ld be fixed on the flat face of motor s shaft Jbckscrew Timing pulley Metal bracket PN Z9 11 NOTE 1 Timing pulley s inner diameter is 5mm 2 The platform of the timing pulley is on the bottom Connector...

Page 9: ...e Z axis drive mechanism left PM4x8 1 PM4x8 Part 19 Slider rods Part 14 Z axis left slider Part 11 Left Z slider rod bracket 11 19 14 NOTE Disassmbled the PM4x8 screws from end of the rods before inst...

Page 10: ...m right PM4x8 PM4x8 Part19 Slider rod Part 15 right slider component Part 13 Z axis drive componen Part 12 Right Z slider rod bracket bottom 12 13 15 19 NOTE Disassmbled the PM4x8 screws from end of t...

Page 11: ...xis drive mechanism Z axis drive mechanism left Z axis drive mechanism right Part 18 T8 485mm lead screw Put in the closed timing belt Insert a 8mm timing pulley note its direction Part 18 T8 510mm le...

Page 12: ...axis drive mechanism Spin in the lead screw and lock the jbckscrews Tighten the jbckscrew to lock the lead screw Jbckscrews 4 Jbckscrews 2 Jbckscrews 2 move the timing pulley to the bottom and lock t...

Page 13: ...13 Aluminum profile preview Z9 A Z9 A Z9 Z Z9 B Z9 BP Z9 X Z9 B Z9 B Z9 AP Z9 Z Z9 Z Z9 Z Z9 A...

Page 14: ...14 About aluminum profiles Z9 Z 4PCS Z9 A 3PCS Z9 AP 1PCS Z9 B 3PCS Z9 BP 1PCS Z9 X 1PCS...

Page 15: ...BACK 215mm 130mm 130mm Big hole on the bottom Big hole on the back Big hole on the front Big hole on the back Big hole on the bottom Big hole on the top Big hole on the top Big hole on the top Big hol...

Page 16: ...aluminum profiles 215mm 130mm 130mm Z9 A Z9 AP FRONT BACK Big hole on the right Big hole on the back Big hole on the front Big hole on the Bottom Big hole on the back TOP VIEW Z9 B Z9 BP Big hole on...

Page 17: ...17 Top aluminum profiles frame assemble HM5x20 2 20 A2 Z9 B Z9 B Z9 A...

Page 18: ...t the eccentric column with a wrench let the carriers hold the rail well and move smoothly NOTE 2 The carriers shell maybe a little different with the picture 7 Y Carrier right 6 Y Carrier left 7 6 Fo...

Page 19: ...19 Assemble top aluminum profiles frame HM5x20 2 20 A2 Z9 B FRONT Back...

Page 20: ...20 Install X Y bearing bracket Y Carrier right HM5x20 2 Install from the bottom X bearing bracket Y bearing bracket Y Carrier left 9 10 A2...

Page 21: ...21 Install X and Y drive components HM5x20 2 Install from the bottom Y axis drive component X axis drive component Y ENDSTOPs A2...

Page 22: ...g shim HM5x20 Insert the hotend first PN Z9 X Bottom view 20 A2 NOTE 1 Adjust the eccentric column with a wrench let the printhead hold the rail well and move smoothly NOTE 2 The printhead bracket she...

Page 23: ...HM5x20 4 Z9 AP Z9 BP Z9 B Z9 A 23 Bottom aluminum profiles frame assemble 20 A2...

Page 24: ...24 Install Rubber pads M5x10 4 Shim 5x10 4 Rubber pad 4 M5 board nut A3...

Page 25: ...Assemble the side aluminum profiles frame HM5x20 4 Bottom Frame Pay attention to installation direction of aluminum profiles all of the big holes should be on the bottom 25 20 A2...

Page 26: ...4 Bottom frame LEFT Z drive mechanism right Z motor toward up Z drive mechanism left timing pulley is on the bottom NOTE There is a closed timing belts between the left and right drive components whic...

Page 27: ...27 Install the top frame to Z axis profiles Step 1 HM5x30 4 Y axis Carrier Y axis Carrier A2...

Page 28: ...28 Install the top frame to Z axis profiles Step 2 HM5x20 4 Top frame B2...

Page 29: ...he print head move in X or and Y axis For Z9 the correspondence between the moving direction of the print head and the motor rotation is as follows NOTE 1 It is worth mentioning that the origin of Z9...

Page 30: ...30 About the belts for X Y X motor left Y motor right X motor belt Blue is on the bottom layer Y motor belt Red is on the top layer X axes carrier...

Page 31: ...Lock the belt on the bracked Hotend Bearing1 Bearing2 Bearing3 Bearing4 Bearing5 Bearing6 Bearing7 Bearing8 In order to keep the X and Y axes perpendicular please follow below steps Step 1 fix the X a...

Page 32: ...Install belts for X Y Left X motor Left idler Left Carrier Right Y Motor Right Carrier Right idler...

Page 33: ...33 Assemble hot bed Bracket PM3x6 8 Hotbed bracket 2 PN Z9 2 A3 17...

Page 34: ...34 Install hot bed 10x22 spring 4 hot bed M4 Hand nut 4 Connector toward the right back A3 1...

Page 35: ...screen on the frame right bottom corner of the front 35 Install LCD screen 3 NOTE If you want to add a cover for LCD screen please find the lcd12864_case gcode in SD card and print one than install i...

Page 36: ...36 Install filament roll bracket A3 NOTE Install 2 sets filament roll docks for Z9M2 and 3 sets for Z9M3 Filament roll bracket Lock these two srews install the bracket to be back Z axis profiles...

Page 37: ...eeder and PTFE tube Step 1 Lock the screw to install the extrusion feeder on the frame Step 3 Insert the PTFE tube Filament guide TIPS Presss the ring on the fitting and insert the PTFE tube Step 2 In...

Page 38: ...3D printers since the printing platform is heavy if the left and right sides are separated there will be a problem of height inconsistency Z9 solves this problem by using synchronization belt to force...

Page 39: ...Photo of extrusion feeder and Z belt idler Z belt idler...

Page 40: ...teps as following 1 loosen the set screws of the Z axis timing pulley fig 1 2 Manully Rotate the lead screws fig 5 and 6 to move down the hotbed to the bottom until both of the right and left copper n...

Page 41: ...the same between the hot bed and the hot bed bracket The end of the screws are flush with the hand nuts 2 Rotate the coupling fig 4 to move up the hot bed and stops when the nozzle fig 2 is almost to...

Page 42: ...nd then and hide the wires by Plastic Cover 24 Install hotend wire clip to hold the corrugated pipe Install a Bellow Seal Joint to the control box Y Motor Cable Y ENDSTOP cable Z Motor Cable Z ENDSTOP...

Page 43: ...swicth to 110V Step 3 Install the control box to the bottom back right corner of the frame Loosen these four screws on both of sides to open the control box AC power voltage select switch AC Power cor...

Page 44: ...astic Cover Insert Z Motor and Z ENDSTOP wires to the Right groove of Z profile and Cover them by Plastic Cover Insert Extrusion Motors wires to the Left groove of Z profile and Cover them by Plastic...

Page 45: ...RING MAY DAMAGED THE ELECTRONIC DEVICE Some parts has lager operating current please make sure the the wire and the terminal contact well Please use cable tie to wrap the wires when wiring is complete...

Page 46: ...46 Pin out of ZRIBV6...

Page 47: ...Wiring Diagram 47...

Page 48: ...etc you can rotate the potentiometer on the driver module to adjust the current NOTE Too small drive current may cause lost step or abnormal noise Too big current may damage the driver module because...

Page 49: ...rature Hotend current temperature Status Message Hotbed setting temperature Hotbed current temperature Printed time Printing progress rate FAN status Current position of axis Mixrate of 1 extruder Mix...

Page 50: ...se nuts to move up the bed 4 Choose Prepare Level Corners the nozzle will go to the first corner adjust the hand nuts under the hotbed let the nozzle almost touch the hotbed In order to get a properly...

Page 51: ...his step otherwise skip this step Press the handle on the extrude feeder and pull out the filament 4 Press the handle on the extrude feeder and insert filament make sure the filament has been inserted...

Page 52: ...ting 3 Wait the printer to finish heating and start to print watch the distance from nozzle to bed double click the knob of LCD menu and set the z offset if the distance is not perfect let the filamen...

Page 53: ...her software to slicing the 3d model as long as it can support reprap protocol for example Cura slic3r KISSlicer pronterface simplify3d etc 3D object file load to slicing software slicing Copy to SD a...

Page 54: ...ore about mixing color feature please refer to the document in the SD card directory Operation Mix Color HOTEND User Guide You can also download the latest document from our cloud disk 3 Auto mixing C...

Page 55: ...nsor please refer to the wiring diagam 2 Laser engraving Only need to install a laser engine on the print head you can turn this machine into a simple laser engraving machine FROD FROD Extruder engine...

Page 56: ...56 Improve Upgrade a laser engraving kit Scan to purchase Click to Know More...

Page 57: ...0 which are popular with customers all over the world Now ZONESTAR has Gradually grew to be a leader in the category of DIY 3D printers At the same time we are committed to applying 3D printing techno...

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