Zonestar Z8X Installation Manual Download Page 17 | Manualshive

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Zonestar Z8X Installation Manual Download Page 17

17

Assemble hotend module (sub-step 2)

Install cooler Fan to hotend shell

Install hotend

For singel extruder hotend (D805S)

For Dual extruder hotend (D805SR2)

Install Extruder Fan to hotend shell

Install hotend shell to the Bracket

Install hotend shell to the Bracket

Tips : You need to print an extruder fan bracket by yourself,

the gcode file and stl file stored in the SD card.

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Summary of Contents for Z8X

Page 1: ...www zonestar3d com Youtube Channle Facebook Group 1...

Page 2: ...2017 12 1 Sea Hally 1 Modify to 12V power 2 Add Z8XM2 wiring diagram 2 If you have any problems with the installation please feel free to contact us we will reply to you ASAP Email Support zonestar3d...

Page 3: ...vertical and the connections between them should be tight 5 Pay attention to the direction of each parts DON T REVERSE 6 Thoroughly check after installation 1 if the screws fully tightened or not 2 i...

Page 4: ...t Number Z8X X 2040 489mm 2 holes on the rail Part Number Z8X Y 2PCS 2040 530mm Tapping in the both of end Part Number Z8X Z 2PCS 2020 384mm 2 holes on the rail Part Number Z8X B 2PCS 2040 384mm 4 hol...

Page 5: ...xis carrier Part 1 Part Number ZSD 22 Z axis carrier Part 2 Part Number ZSD 23 Z axis carrier Part 3 2PCS Part Number ZSD P8 Y ENDSTOP and Pulley Bracket Part Number ZSD 25 Y motor Bracket Part Number...

Page 6: ...6 Parts Acrylic piece...

Page 7: ...x12 2PCS M5x35 8PCS M5x20 14PCS M5x10 4PCS PM4x6 30PCS PM3x20 10PCS PM3x6 30PCS PM3x10 15PCS PA3x12 4PCS PM4x10 3PCS KM3x30 1PCS M2 5x10 2PCS Shim 5x8 20PCS Shim 6x20 4PCS M3 Spring shim 20PCS M5 Spri...

Page 8: ...8 Tips How to lock the boat type nut...

Page 9: ...9 Single extruder printer Dual extruder printer Ext 1 Ext 2...

Page 10: ...roximity sensor Optional LCD screen Z lead screw fixed module Z carrier left X Endstop Z carrier right Power supply Filament feeder Filament roll Lead screw Z motor Heat bed bracket Y pulley PTFE tubl...

Page 11: ...11 X motor Control board Y motor AC power connector Power bracket SD card socket hotend FROD Power supply Filament cooler fan Hotend cooler fan nozzle...

Page 12: ...12 Assemble extruder mechanism EM4 NOTE There are 2 sets A1 if your printer is dual extruder...

Page 13: ...13 Assemble extruder mechanism Pre assembled Adapter has been canceled in the newest version...

Page 14: ...1 2 3 4 Tips 2 This hole align the center of the gear Tips 1 lock the gear on the shaft of the motor 14 Assemble extruder mechanism...

Page 15: ...Assemble LCD screen 15...

Page 16: ...16 Assemble hotend module sub step 1 Tips Insert an aluminum alloy profile to the wheel and make sure the hot end bracket can move smoothly and the wheel can hold the aluminum alloy profile tightly...

Page 17: ...d For singel extruder hotend D805S For Dual extruder hotend D805SR2 Install Extruder Fan to hotend shell Install hotend shell to the Bracket Install hotend shell to the Bracket Tips You need to print...

Page 18: ...nstall proximity sensor to hotend module Optional NOTE 1 Proximity sensor is optional NOTE 2 The proximity sensor is an sensor electromagnetic it can t measure correctly if you put a glass on the heat...

Page 19: ...19 Assemble Y axis motor...

Page 20: ...20 Assemble Y axis ENDSTOP...

Page 21: ...21 Assemble Y axis driver mechanism NOTE One set of M5x6 screw and M5 boat nut are placed in the heat bed package...

Page 22: ...22 Assemble Y belt pulley...

Page 23: ...23 Assemble Y belt pulley NOTE One set of M5x6 screw and M5 boat nut are placed in the heat bed package...

Page 24: ...24 Assemble heat bed bracket...

Page 25: ...25 Assemble heat bed bracket...

Page 26: ...26 Assemble Y belt pulley...

Page 27: ...27 Assemble Heat Bed Z8X...

Page 28: ...28 Assemble Z axis driver mechanism left Tips don t tighten the motor in this step...

Page 29: ...29 Assemble Z axis driver mechanism right...

Page 30: ...30 Assemble Z axis carrier sub step 1 Screws and nuts for Z carrier Left Screws and nuts for Z carrier Right...

Page 31: ...31 Assemble Z axis carrier sub step 2 Install copper nut to ZSD 22 Install wheel to the carrier bracket Install Z height adjusting screw Install X Motor Install Timing pullry to X Motor...

Page 32: ...32 Assemble Z axis carrier sub step 3 Install X endstop to ZD P9 Install wheel to the carrier bracket Install copper nut to ZSD 23 Install belt pullry to ZSD 23...

Page 33: ...33 Assemble Z axis carrier sub step 4 Install wheels to Z axis carrier right Install X rail fixed nut to Z axis carrier right...

Page 34: ...34 Assemble power supply and control board Z8X...

Page 35: ...35 Assemble filament feeder FF5 Install FROD Tips 1 FROD is optional Tips 2 FROD is placed in the A5 package...

Page 36: ...36 Prepare aluminum profile overview...

Page 37: ...37 Assemble Framework bottom...

Page 38: ...38 Install heat bed bracket...

Page 39: ...39 Assemble Framework Z axis...

Page 40: ...40 Install Z axis driver mechanism left...

Page 41: ...41 Install Z axis driver mechanism right...

Page 42: ...42 Install Z axis carrier left...

Page 43: ...43 Install Z axis carrier right...

Page 44: ...44 Install framework Top...

Page 45: ...45 Tips As far as possible to keep the motor shaft and Z axis lead screw are in the center of the coupling Adjust the position of Z axis motor to debug it Debug adjust lead screw...

Page 46: ...46 Install heat bed...

Page 47: ...47 Install X axis rail...

Page 48: ...48 Install hotend...

Page 49: ...49 Install belt of X axis...

Page 50: ...50 Install LCD screen...

Page 51: ...51 Install power supply and cotrol board...

Page 52: ...52 Install extruder mechanism...

Page 53: ...53 Install filament feeder and load filament without FROD 1 2 3...

Page 54: ...54 Install filament feeder and load filament with FROD...

Page 55: ...55 Install Z axis lead screws fixed module...

Page 56: ...56 Install 2nd extruder Dual extruder...

Page 57: ...57 Install 2nd filament feeder without FROD...

Page 58: ...58 Install 2nd PTFE FROD...

Page 59: ...59 Load filament for the 2nd extruder...

Page 60: ...60 Install control board cover...

Page 61: ...61 Z5 Wiring Guide...

Page 62: ...irm again WRONG WIRING MAY DAMAGED THE ELECTRONIC DEVICE Operating current of some parts of are larger please make sure the contact between the wire and the terminal is good 62 Default motor wire sequ...

Page 63: ...Pay attention to the direction of the motor driver module...

Page 64: ...64 Pay attention to the direction of the motor driver module...

Page 65: ...65 Pay attention to the direction of the motor driver module...

Page 66: ...trusion 2 indicator light up when heating extrusion 2 LF1 FAN indicator light up when FAN run this FAN is usually used to the filament cooler LF2 FAN2 indicator it will light up when FAN2 run this FAN...

Page 67: ...ge L Note V may be marked COM The voltage of power supply is different depending on the country Before wiring please make sure this setting is right AC power L N G must be correctly distinguished or m...

Page 68: ...68 Exchange the sequence of the motor line the motor direction will be reversed...

Page 69: ...the driving limit current of the motor too small driving current maybe cause lost step or abnormal noise Rotate the potentiometer on the driver module by using a screwdriver clockwise rotating to inc...

Page 70: ...70 Tips Z8 bed level is the same with P802...

Page 71: ...71 Scan to purchase...

Page 72: ...72 Scan to purchase a laser kit...

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