Zonestar P802CR2 Installation Manual Download Page 16 | Manualshive

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Mount Y-axis motor and Y-axis ENDSTOP on Base Frame Back, lock with screws and nuts.



Assemble base frame back

Y-axis
motor
holder

M3
nut

base
frame
back

Y-axis
limit
switch

M3x20
*2

motor

wire connector
downwards

Timing pully

M3x10 *3

lead rod
restriction

M3x20 *5

16

Note: Please pay attention to the installation
direction of the pulley

A5

D4

D4

D3

C5

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Summary of Contents for P802CR2

Page 1: ...Model P802CR2 P802CU2 Installation Guide Ver 3 0 www zonestar3d com Youtube Channle Facebook Group...

Page 2: ...sion Date Author Check Remark V1 0 2016 10 20 Tony Hally First Version V2 0 2017 1 12 Tony Hally Add Power Supply and Hotbed V3 0 2017 4 27 Sea Hally Upgraded Package etc 2 Version history Video Tutor...

Page 3: ...t be guided by adults when children are installed or used Take care when wiring to avoid electrical shock hazards Please strictly follow the standard operation when assembling Be careful not to cut yo...

Page 4: ...m A2 Base Frame Right B2 Hotend Frame Side C2 Z Right Frame D2 Feeder piece A3 Base Frame Top B3 Hotend Frame Top C3 Z Motor Support D3 Y Endstop support P2 Ball Bearing bracket Top A4 Base Frame Bott...

Page 5: ...0 Screw x7 M2 5x15 Screw x2 M2 5 Nut x2 M3 Hand Nute x4 4 5 22 Springs x4 M3x6 Screw x8 5x10 Shim x4 5x7 E Washer x2 M3x12 pole x12 M3 Nut x60 M3X20 Screw x45 M3x10 Screw x45 5x6x7 Pole x2 M3x16 Screw...

Page 6: ...is belt pulley holder lock with screw and nut Notice smooth surface of shim towards ball bearing Assemble Y axis belt pulley 6 M5 nut Y axis belt pulley holder 2 ball bearing 625zz M5x35 shim 5x10x0 8...

Page 7: ...by sliding rod and test if it can move smoothly 2 Install the M5 copper nut to the red part 3 Insert the nylon pole to the red part and mount a screw and spring and lock it Assemble slider module left...

Page 8: ...iding rod and test if it can move smoothly 2 Mount the ball bearing to the part use screw and nut to lock 3 Install the M5 copper nut to the red part Assemble slider module right M5 Nut shim 5x10x0 8...

Page 9: ...left silder lock with 3 pcs M3x6 screws 2 Mount one pulley to the stepper motor lock the jbckscrew on the pulley Install X axis Motor 9 Note Please pay attention to the installation direction of the...

Page 10: ...clamp mechanism shim M4 U bearing M4x10 1 2 3 jbckscrew M3x3 2 M3x6 motor holder Adapter Assemble Extruder Engine EM4 10 Video Tutorial...

Page 11: ...Install LCD2004 PCBA to acrylic piece lock with 4 pcs M3x20 screws and M3 nuts Assemble LCD display module LCD2004 Module 11 5x7x6 pole 2 M3 nut 4 M3x20 4 LCD2004 PCBA...

Page 12: ...Assemble LCD display module LCD12864 Module 12 M3x20 4 LCD Mount Acrylic LCD12864 PCBA M3 Nut 4 5x7x6 pole 4 Install LCD12864 PCBA to acrylic piece lock with 4 pcs M3x20 screws and M3 nuts...

Page 13: ...M3x10 screws 2 Put 4 pcs linear bearing LM8UU to the groove of the bracket 3 Put the cover acrylics on the linear bearing and lock with 8 pcs M3x10 screws Assemble heatbed bracket 13 LM8UU 4 Heatbed...

Page 14: ...M3 nut 4 MK3 heat bed M3x30 4 Lock screws with nuts Assemble Heat Bed 14...

Page 15: ...h 2 pcs M3x20 screws and nuts 2 Assemble lead rod restriction on base frame front lock with 2 pcs M3x20 screws and nuts Assemble base frame front 15 M3 nut lead rod restriction Y axis belt pulley M3x2...

Page 16: ...and nuts Assemble base frame back Y axis motor holder M3 nut base frame back Y axis limit switch M3x20 2 motor wire connector downwards Timing pully M3x10 3 lead rod restriction M3x20 5 16 Note Please...

Page 17: ...lock with screws nuts Assemble Z axis motor left 17 Ball Bearing 625zz M3x30 2 M3 nut 2 This hole towards right M3x10 4 This hole towards left Coupling Wire connector Stepper motor Lock it Left Right...

Page 18: ...care the fan direction lable toward hotend and the wire direction 4 Insert the hotend and use 2 pcs M3x10 screw to fix it on the hotend frame top 5 Assemble the hotend to the hotend frame back and use...

Page 19: ...tend module 19 LM8UU M3 10 6 pole M3x12 3 M3x16 5 Frame Front Frame Top B1 B2 B3 B4 B5 B3 B2 B2 M3 nut 2 M3 nut 5 M3x16 2 4010 FAN M3x10 2 M3 nut 2 M3x16 2 M2 5 nut 2 M2 5x15 2 HE2 V3 Dual Extruder Ho...

Page 20: ...is timing pulley and bearing Left and right 20 timing pulley M5 lead screw M5 nut Ball Bearing Jack screw 2 M5 nut 2 M5 shim M5 Elastic washer 2 3mm Lock it after assemble Left Right P2 P2 Ball Bearin...

Page 21: ...ttom between base frame left and base frame right lock with M3x20 screws and M3 nuts Install base frame bottom 21 base frame left M3x20 4 base frame bottom M3 nut 4 base frame right Note left side has...

Page 22: ...Mount Z axis motor left and Z axis support right on base frame bottom lock with M3x20 screws and M3 nuts Install Z axis motor to base frame Z axis motor left base frame bottom M3 nut 4 M3x20 4 22...

Page 23: ...e this hole on the right M3x20 4 Mount base frame top on base frame left and base frame right lock with M3x20 screws and M3 nuts Install base frame top base frame top 23 base frame left base frame rig...

Page 24: ...M3x20 4 M3 nut 4 Install base frame back Mount base frame back between base frame left and base frame right lock with 4 pcs M3x20 screws and M3 nuts 24...

Page 25: ...base frame back and base frame bottom by 2 pcs M8x400mm lead screws lock with 12 pcs M8 nuts and shims adjust the position of nuts and properly Install Y axis lead screw Lead screw M8x400 2 M8 Shim 8...

Page 26: ...unt one shim and one nut close base frame bottom 2 Mount one nut and one shim close to base frame front 3 Lock with one shim and one nut Install base frame front Lead screw M8x400 2 M8 Shim 4 M8 nut 4...

Page 27: ...bearing of heatbed bracket 2 Fixed all of the sliding rod restriction to hold on the lead rods 3 Tighten all of M8 nuts and shims Tighten M8 nuts of Y axis lead screw after assemble the heat bed Insta...

Page 28: ...Install Y axis timing belt 28 90cm Timing belt Use one or two cable tie to lock the Belt Note Tighten the belt before locked...

Page 29: ...Install Hot Bed MK3 heatbed spring 4 Hand nut 4 29 Install the MK3 heatbed to the Heatbed bracket put the springs between the heatbed and bracket and lock with hand nuts...

Page 30: ...the hole on Z axis motor left Install slider module left rods NOTE Please insert the lead rod slowly and carefully to aviod to damage the linear bearings in the silder module Insert lead rod First Sl...

Page 31: ...Through juction plate and slider module left by screw rod the bottom end on coupling lock the jackscrew Install slider module right rods 31 M3x20 4 jbckscrew 2 M3 nut 4 Lock it after assembled...

Page 32: ...ead rods 2 one of lead rod entering the hole on slide module left the other leveled with slider module right s hole edge Assemble X axis sliding rod extruder Lead rod M8x380mm 2 Hotend 32 NOTE Please...

Page 33: ...le tie Through the belt pulley X motor and ball bearing on the right slider module 2 Tighten the belt and then fixed another end on the hotend by cable tie 3 Cut extra belt Assemble X axis timing belt...

Page 34: ...Assemble Extruder 34 M3x10 2 Extruder Engine Extruder 2 Engine M3x10 2...

Page 35: ...Install filament feeder filament feeder Feeder pipe M3x20 2 M3 nut 2 M3x10 2 M3x45 pole Acrylic piece 35...

Page 36: ...M3x20 2 Install LCD display module on the top of base frame top lock with M3x20 screws and M3 nuts LCD2004 module Install LCD display module LCD2004 M3 nut 2 36...

Page 37: ...Install Z axis follow up pulley M5x35 M5 shim 2 Ball bearing Acrylic gaskets M5 nut 37...

Page 38: ...Install LCD display module on the base frame top lock with M3x20 screws and M3 nuts Install LCD display module LCD12864 M3x20 2 LCD12864 module M3 nut 2 38...

Page 39: ...base frame left Mount Z axis ENDSTOP on base frame left lock with M3x20 screws and M3 nuts Install Z axis ENDSTOP 39 Z axis ENDSTOP M3x20 2 M3 nut 2 P802C P802CG P802CR2...

Page 40: ...M3x10 X4 Install control board M3x10 4 pole M3x12 4 M3x6 4 control board Install control board on base frame left lock with screws and pole 40...

Page 41: ...belt close timing belt 710mm Move the follow up pulley Assemble the z axis timing belt and adjust the position of follow up pulley let the belt keep proper tightness then lock the follow up pulley on...

Page 42: ...o base frame right lock with M3x10 screws M3x10 3 PSU power supply Notice Please set the 220V 110V switch on the beside of power supply before you assemble More details please refer to wiring guide In...

Page 43: ...Install filament run out sensor Filament M3x20 2 M3 nut 2 Filament Extruder Filament Run out Sensor 43...

Page 44: ...PTFE tube 44 Push the plastic ring on the Tube Fitting and then insert PTFE tube into fitting to connect the extruder and hotend by PTFE tube Filament PTFE tube PTFE Tube Fitting PTFE Tube Fitting Pus...

Page 45: ...R2 Wiring Diagram P802CUR2 Wiring Diagram Power Supply Wiring APPEX I How to change the direction of stepper motor APPEX II How to adjust the current of motor 45 Video Toturial Link https youtu be l09...

Page 46: ...s Once the connection is completed please confirm again WRONG WIRING MAY DAMAGED THE ELECTRONIC DEVICE Operating current of some parts of are larger please make sure the contact is good The picture in...

Page 47: ...P802CR2 Wiring Diagram 47...

Page 48: ...P802CUR2 Wiring Diagram 48...

Page 49: ...on the country Before wiring please make sure this setting is right AC Power Cord Color Yellow GROUND Blue or Grey N Brown or Orange L Note V is labeled as COM on some power supply AC power L N G mus...

Page 50: ...onnector plug to motor 4Pin connector plug to control board and 6Pin connector plug to motor 1 use a tweezers pull out the wire from the connector 2 pull out the wire 3 re insert How to change the dir...

Page 51: ...measure the value of Vref 3 Imotor Vref 1 25 A e g if the Vref 1V the current will be 1 25A 4 Recommended value X motor I 1 1 2A Vref 0 8 1V Y motor I 1 1 2A Vref 0 8 1V Z motor I 1 1 2A Vref 0 8 1V E...

Page 52: ...video to debug the Z axis adjust the level of X printing platform Video Tutorial link https youtu be U16MmsIaiEc 2 Refer to the below video to level the heat bed Video Tutorial Link https youtu be QWs...

Page 53: ...hotend to the center of the heat bed and adjust the hand nut let the heat bed to touch one of the nozzle the lower one 3 Oprate the higher nozzle loosen the tube fitting and the jbckscrews let the th...

Page 54: ...Congratulations 54...

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