ZOJE ZJ-M3-S500-SF-V2 Operation Manual Download Page 1 | Manualshive

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Summary of Contents for ZJ-M3-S500-SF-V2

Page 1: ...全自动模板机 ...

Page 2: ...谢中捷公司致力于关爱地球环境制定了智能制造绿色制造的基本方针当地的公民在环境保护活动中也应该对当地社会环境二方面尽每个人的微薄之力因此希望您能配合这个计划作为环境保护活动的一环在平时处理废弃物的时候能多加注意 1 不用的包装材料为了能再次回收利用请交付给当地相关回收公司进行处理 2 使用完的润滑油请根据相关的法律和规定进行妥善处理 3 产品保养或修理需要更换零部件时有不需要的电路板和电子零件以及产品废弃时请作为电子废弃物处理 ...

Page 3: ...或熟练人员的安全操作知识的指导下正确地使用本缝纫机为了您的安全使用 1 安全使用的标记及其意义本使用说明书及产品所使用的标记和图案记号是为了您的安全而正确地使用产品防止您及其他人受到危害和损害表示方法及含意如下标记危险该内容表示如果忽视此标志而进行错误的操作必将导致死亡或重伤警告该内容表示如果忽视此标志而进行错误的操作肯定会引起死亡或重伤注意如果忽视此标志而进行错误的操作有可能会引起受到轻微或中度伤害图案和符号该符号表示应注意事项三角中的图案表示必须要注意的实质内容例如左边的内容表示当心受伤该符号表示禁止该符号表示必须 ...

Page 4: ... 的范围内并且设备内不会结露的环境下使用干燥或多湿的环境和结露会影响缝纫机的正确操作万一发生雷电暴风雨时关闭电源开关并将电源插头从插座上拔下雷电可能会影响缝纫机的正确操作请勿将 USB 存储器以为的设备连接到 USB 连接端口上否则有可能导致故障安装请让受过培训的技术人员来安装缝纫机请委托购买商店或电气专业人员进行电气配线缝纫机重约 530kg 安装人员必须有两人以上来完成在安装完成前请不要连接电源如果误踩下踏脚板时缝纫机动作会导致受伤请在切断电源后在拔掉电插头不然容易成为控制箱发生故障的原因必须接地接触地线不牢固是造成触电误动作原因固定电缆时不要过度弯曲电缆或用卡钉固定得过紧会引起火灾或触电的危险如果使用带小脚轮的工作台则应该固定小脚轮使其不能移动缝纫机头倒下时请一定要固定工作台不可使其随意移动工作台移...

Page 5: ...请与购买商店或受过培训的技术人员联系清洁在开始清洁作业前请切断电源如果误按开关缝纫机动作会导致人员受伤缝纫机头倒下时请一定要固定工作台不可使其随意移动工作台移动易发生脚等夹住的事故是导致人身事故的原因缝纫机头倒下或竖起时请用双手操作单手操作时因缝纫机的重量万一滑落易导致受伤使用润滑油和黄油时务必戴好保护眼镜和保护手套等以放润滑油落入眼中或沾在皮肤上这是引起发炎的原因另外润滑油或黄油不能饮用否则会引起呕吐和腹泻将油放在小孩拿不到的地方保养和检查只有经过训练的技术人员才能进行缝纫机的维修保养和检查与电气有关的维修保养和检验请委托购买商店或电气专业人员维修发生下列情况时请关闭电源并从电源插座上拔下插头否则误按开关时缝纫机会导致误伤检查调整和维修更换旋梭切刀容易损零部件打开马达罩盖前务必先关闭电源等待一分钟...

Page 6: ... 3 警告标签产品上的所有的警告标签的含义及产品上警告标签的位置示意图 ...

Page 7: ...including but not limited to the following ones whenever you use the machine 2 通读所有说明并保存好使用说明书如果需要请随时翻阅 Read all the instructions including but not limited to this Instruction Manual before you use the machine in addition keep this Instruction Manual so that you may read it at anytime when necessary 3 使用本机前必须弄清与本机有关安全规定标准在您的国家是否适用 Use the machine after it has been ascertained that it conforms...

Page 8: ...pair work 7 4 操作区无人时 For when leaving the working place of when the working place is unattended 8 在机器加油润滑时若不小心让油接触眼睛皮肤或咽下机油或润滑油请立即清洗被沾染部位或去医院检查 If you should allow oil grease etc used with the machine and devices to come in contact with your eyes or skin or swallow any of such liquid by mistake immediately wash the contacted areas and consult a medical doctor 9 无论机器运转与否严禁乱动机器零部件和配套装置 Tamperin...

Page 9: ... 如高频电焊机等 Grounding the machine is always necessary for the nomad operation of the machine The machine has to be operated in an enviorment that is free from strong noise sources such as high frequency welder 15 由电气人员选择合适的插头和有地线的插座 An appropriate power plug has to be attached to the machine by electric technicians Power plug has to be connected to grounded receptacle 16 若需要改造或改进本机请采用有效可行的安全措施本公司对...

Page 10: ...not allowed 18 两种警告提示符 Warning hints are marked with the two shown symbols 操作人员或维修人员请注意 Danger of injury to operator or service staff 特别注意事项 Items requiring special attention ...

Page 11: ...Adjusting the take up spring 9 6 中压脚高度的设置 10 Setting up the height of middle presser foot 10 7 辅助压脚的调节 10 Adjusting the auxiliary presser foot 10 VII 保养方法 11 Maintenance Method 11 1 针杆压杆部润滑脂补充 11 Needle bar pressure lever grease replenishing 11 2 中压脚提升部润滑脂补充 12 Presser foot lifting parts grease replenishing 12 3 X向齿轮部润滑脂补充 12 Adding grease to gears directions X 12 4 Y向齿轮部润滑脂补充 13 Adding grease to...

Page 12: ...5mm 中压脚变动量 4 5mm 供油方式面部润滑脂旋梭 10 号白油微量供油齿轮箱壳牌 22 号液压油花样存储最大存储 999 个花样模板识别功能可识别 999 个模板暂停功能可以在缝纫途中停止缝纫速度 200 3200rpm 花样选择功能图案 NO 选择方式 1 999 底线计数器加数计数减数计数方式 0 9999 缝制计数器加数计数减数计数方式 0 9999 存储器后备切断电源时自动地记忆使用的图案主轴电机 550W 伺服电机外形尺寸 2100mm 1172mm 1329mm 重量 350kg 消费电力 0 6KW 使用温度湿度范围温度 5 40 湿度 20 80 无结露电源电压额定电压 10 50 60 Hz 使用气压压力 0 5 0 55 MPa 气压消耗量 1 8dm3 min 针杆上死点停止功能缝制结束后可以让针杆回到上死...

Page 13: ...9 patterns at most Template recognition function Capable of recognizing 999 template at most Pause function Stop the sewing machine in process of sewing Sewing speed limitation 200 3200rpm Pattern selection function Pattern number selection mode 1 999 Bottom thread counter Count up down mode 0 9999 Sewing counter Count up down mode 0 9999 Memory back up Capable of store the patterns used in case o...

Page 14: ...名称 Names of parts 启动按钮 Start button 压框按钮 Pressure frame button 启动按钮 Start button 急停开关 Emergency stop switch 辅助压脚 Auxiliary presser foot 送料座 Pressure frame 操作屏 Operation panel 缝纫机机头 Sewing machine head 线架 Stand ...

Page 15: ...4 III 拆箱 Unpacking 步骤 1 撬开板扣卸下 4 块围板 Step 1 pry open board buckle and remove 4 lateral plates ...

Page 16: ...ine out of the pallet IV 安装 Installation 1 线架装置的安装方法 Installing the thread stand 组装线架装置将它安装在台板的右上方的孔内 Assemble the thread stand and put it in the hole in the top left corner of the machine table 2 眼睛防护罩的安装 Installing the eye protection cover 请一定要用螺钉 1 将眼睛防护罩 2 安装到缝纫机面板 3 之后再使用缝纫机 Use eye protection cover 2 after securely attaching it on face plate cover 3 with screw 1 ...

Page 17: ...外启动请关掉电源之后再进行操作 Warning Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 松开螺钉 1 把机针 2 的长沟朝向面前放进针杆的深处然后拧紧固定螺钉 1 Loosen setscrew 1 and hold needle 2 with the long groove facing toward you Then fully insert it into the hole in the needle bar and tighten setscrew 1 ...

Page 18: ... power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 2 上线的穿线方法 Threading the machine head 缝纫前请按图所示穿好线 Before the machine work thread the machine head as shown in the figure 注意为了防止机器突然启动造成人身事故请一定关掉电源后进行操作 ...

Page 19: ... bobbin case 3 in the direction shown in the figure 2 把线穿过梭壳 3 的穿线口 2 然后拉线把线从线张力弹簧下面的过线口 4 穿出来 Pass the thread through thread slit 2 of the bobbin case 3 and pull the thread as it is By so doing the thread will pass under the tension spring and be pulled out from thread hole 4 3 拉底线时梭芯应按箭头向转动 Check that the bobbin rotates in the direction of the arrow when thread is pulled 注意若梭心装入的方向相反缝制过程中底线会...

Page 20: ... Turning it clockwise will increase the moving amount and the thread drawing amount will increase 2 强度的调节改变挑线弹簧 3 的强度时请在螺钉 1 在锁紧的状态下用螺丝刀调节线张力杆 4 向右转动挑线簧强度变强向左转动之后强度变弱 Adjusting the pressure to change the pressure of the thread take up spring 3 insert a thin screwdriver into the slot of thread tension post 4 while screw 1 is tightened and turn it Turning it clockwise will increase the pressure...

Page 21: ... 请用十数字键把中压脚下端与布料的间隙调整为 0 5mm 中压脚的设定最大范围标准为 7mm Press INTERMEDIATE PRESSER SETTING button and adjust with TEN keys so that the clearance between the button end of intermediate presser and the cloth is 0 5 mm max 7 mm 7 辅助压脚的调节 Adjusting the auxiliary presser foot ...

Page 22: ...后向箭头 B 方向转动针杆上金属部润滑脂护罩返回到原来的位置卸下针杆下轴套润滑脂孔固定螺丝向孔里注入润滑脂然后拧紧固定螺丝让润滑脂充填到轴套内向针杆滑块槽和辅助压杆导架槽涂抹润滑脂也向压杆四周上也涂抹润滑脂 Open the machine head plate Daub grease around the needle bar Then turn the handwheel by hand to make the grease painted around the needle bar Turning the needle bar shaft sleeve grease shield in the direction of the A Filling the grease from the sprue After the completion of the fi...

Page 23: ...滑脂 Open head panel add grease to the felt pad 2 part the grub 3 X 向齿轮润滑脂补充 Adding grease to gears directions X screws around and fulcrum 拧松 X 向电机螺钉卸掉 X 向电机用针筒将润滑脂补充在 X 向齿轮上保证 X 向电机齿轮与油脂接触转动 X 向传动齿轮时该齿轮齿形上有均匀的油脂 Remove the screw remove the X side motor add the grease into the X side gear oil ...

Page 24: ...nsmission gear there have grease on the gear 4 Y 向齿轮部润滑脂补充 Adding grease to gears directions Y 拧松螺钉卸掉挡板用针筒将润滑脂补充在 Y 向齿轮上前后移动送料座时 Y 向电机齿轮齿形上有均匀的油脂 Remove the screw remove the baffle adding the grease in Y side gear by cylinder when move the feeding seat Y side motor gear and motor gear all have grease ...

Page 25: ...clamp cylinder 模板压紧气缸 Template compaction cylinder 辅助压脚气缸 Auxiliary presser foot cylinder 剪线气缸 Trimming cylinder 吹气管 Blow pipe 五联电磁阀组件 Quintuplet solenoid valve components 减压阀 Pressure reducing valve 导轨压紧气缸 Guide compaction cylinder 过滤减压阀组件 Filter pressure reducing valve components 吹尘枪 Air gun 手滑阀 Hand slide valve ...

Page 26: ...15 2 机头扩展板图 Machine head extend PCB board diagram ...

Page 27: ...solenoid valves 1 红 2 黑 1 red 2 black CZ138 Y 原点白色 4 针 Y original white 4pin Y 原点传感器 Y origin sensor 1 蓝 3 黑 4 褐 1 blue 3 black 4 brown CZ139 安全红色 2 针 Safe switch red 2 pin 气压检测 Pressure testing 1 红 2 黑 1 red 2 black CZ1310 气剪线蓝色 2p Air trimming blue 2 pin CZ1311 松线蓝色 2 针 Loose line blue 2 pin 松线电磁铁 Loose thread electromagnet 1 褐 2 红 1 brown 2 red CZ1312 Z 原点黄色 3 针 Z original yellow 3pin 中压脚原...

Page 28: ...线电磁阀第四路电磁阀 Trimming solenoid valves fourth solenoid valves 1 红 2 黑 1 red 2 black CZ1326 辅助气阀红色 2p Auxiliary valve red 2 pin CZ1327 输入 3 蓝色 3 针 Input 3 blue 3pin 油盒油量报警 Oil case oil Alarm device 1 黑 2 黄 3 红 1 black 2 yellow 3 red Ⅸ 常见故障排除 Troubleshooting instructions 故障号 No 故障名称 Name 复位方法 Method of Release E001 脚踏板未在中央位置 Pedal is not at the middle position 自恢复错误 Self recovery E002 机器进入急停状态 Machin...

Page 29: ...e position abnormal 关机 Turn Off Machine E019 急停开关未在正常位置 Emergency switch is not at the right position 自恢复错误 Self recovery E020 步进版本错误 Stepping version error 关机 Turn Off Machine E023 抓线位置异常 Thread catching position abnormal 关机 Turn Off Machine E024 操作盘与缝纫机错误连接 Wrong connection between operation panel and sewing machine 关机 Turn Off Machine E025 X 原点检测异常 X origin detection abnormal 关机 Turn Off Machin...

Page 30: ...Turn Off Machine E041 电机过载 Motor overload 关机 Turn Off Machine E042 母线电压异常 Bus Voltage Abnormal 关机 Turn Off Machine E043 Y 电机超速故障 X motor over speed error 关机 Turn Off Machine E044 Y 电机超差故障 X motor over distance error 关机 Turn Off Machine E045 底线不足 Bottom Thread Low 更换底线设定值已到达请更换底线 Reach the bottom thread replacement value please replace bottom thread E052 写驱动器程序失败 Write driver program error 关机 Turn...

Page 31: ...Frame move curve calcutate 关机 Turn Off Machine E066 X 电机过流 X Motor over current 关机 Turn Off Machine E067 抓线电机过流 Clamp motor over current 关机 Turn Off Machine E068 旋转切刀电机原点位置异常 Origin position of rotate knife motor error 关机 Turn Off Machine E069 急停坐标位置异常 Stop position error 关机 Turn Off Machine E070 停车等待超时 Wait over time when stopped 关机 Turn Off Machine E071 切刀电机超差 Knife motor lower speed 关机 Turn Off...

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