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QWIK JON

®

 ULTIMA 203 SYSTEMS

INSTALLATION INSTRUCTIONS

PREINSTALLATION CHECKLIST

NOTICE TO INSTALLER:  Instructions must remain with installation.

SECTION:  6.10.064

FM2408

1212

Supersedes

0310

P/N 018509

© Copyright 2012 Zoeller Co. All rights reserved.

  1.  Inspect all materials. Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before using. 

Do Not

 remove the test 

plugs from the pump.

  2.  Carefully read all the literature provided to familiarize yourself with specific details regarding installation and use before attempting the installation. These 

materials should be retained for future reference.

MODEL NO. ____________

DATE CODE: ___________

DATE INSTALLED: ______

SEE BELOW FOR LIST OF NOTES

NOTES

REfER TO WARRANTy ON pAgE 2.

SEE BELOW FOR LIST OF WARNINGS

SEE BELOW FOR LIST OF CAUTIONS

Patent No. 7,203,976

Other Patents Pending

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

MAIL TO:

  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:

  3649 Cane Run Road  • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

®

Your Peace of Mind is Our Top Priority

 

®

 1.  

Make sure there is a properly grounded receptacle available.

  All pumps 

are furnished with provisions for proper grounding to protect you against the 

possibility of electrical shock.

  

(SEE WARNINg BELOW)

 2.  Make certain that the receptacle is within the reach  of the pump’s power 

supply cord.  DO NOT USE AN EXTENSION CORD. Extension cords that 

are too long or too light do not deliver sufficient voltage to the pump motor. 

But, more important, they could present a safety hazard if the insulation were 

to become damaged or the connection end were to fall into the sump.

 3.  

Make sure the pump electrical supply circuit is equipped with fuses 

or circuit breakers of proper capacity.

  A separate branch circuit is 

recommended, sized according to local electrical code for the current shown 

on the pump nameplate.

 4.  

Testing for ground.

   As a safety measure, each electrical outlet should be 

checked for ground using a circuit analyzer which will indicate if the power, 

neutral and ground wires are correctly connected to your outlet.  If they are 

not, call a qualified licensed electrician.

 5.  

for Added Safety.

  Use of a residual current device with an operating current 

not higher than 30 mA is recommended.

 6. 

fOR yOUR pROTECTION, ALWAyS DISCONNECT pUMp fROM 

ITS pOWER SOURCE BEfORE HANDLINg.  DO NOT UNDER ANy 

CIRCUMSTANCES REMOVE THE gROUND pIN.

  The 3-prong plug must  

be inserted into a mating 3-prong grounded receptacle.  If the installation 

does not have such a receptacle, it must be changed to the proper type, wired 

and grounded in accordance with the local electrical code and all applicable 

local codes and ordinances.

 7. 

“Risk of electrical shock”

  Do not remove power supply cord and strain 

relief or connect conduit directly to the pump.

 8.  Installation and servicing of electrical circuits and hardware should be 

performed by a qualified licensed electrician.

 9.  Pump installation and servicing  should be performed by a qualified person.
 10. Risk of electric shock - These pumps have not been investigated for use in 

swimming pool and marine areas.

 11.  If the supply cable is damaged, it must be replaced by the manufacturer or 

its technical service or similarly qualified persons in order to avoid a hazard.

 12. The appliance is not intended for use by persons (including children) with 

reduced physical, sensory or mental capabilities, or lack of experience and 

knowledge, unless they have been given supervision or instruction concerning 

use of the appliance by a person responsible for their safety.

 13.  Pump is not intended for potable water due to possible contamination by oil 

contained in the pump.

  1.  The Qwik Jon

®

 Ultima is fitted with a specially-designed grinder pump 

and is capable of pumping fecal matter, toilet paper and sanitary articles 

which may be  accidentally dropped into the toilet.  It is not recommended 

to flush such foreign objects as they might clog the sanitary sewer.

  2.  Check to be sure your power source is adequate to handle the amperage 

requirements of the motor as indicated on the pump or unit I.D. tag. 

  3.  All plumbing (discharge and vent lines) must be installed to meet local 

codes. 

Unit must be vented. Do not use an automatic plumbing 

vent device.

  4.  Maximum operating temperature must not exceed 130°F. 
  5.  Do not use cleaning products containing bleach in the toilet tank, toilet or 

attached fixtures as they will degrade the pump seals.

  1.  Repair and service should be performed by an Authorized Service Station 

only (consult factory).

  2.  Recommended for installations up to 20' total dynamic head. Consult factory 

if installation is above 15' vertical height in 1" pipe. Mini-Grinder Pump is 

designed for use in Qwik Jon

®

 Ultima units only. It is not designed for use 

in any other application.

  3.  Pumps with the “UL” mark and/or the “US” mark are tested to UL Standard 

UL778. CSA Certified pumps are certified to CSA Standard C22.2 No. 

108. Qwik Jon

®

 Ultima units only. It is not designed for use in any other 

application.

  4.  All fixtures connecting to the system must be on the same floor level.

Summary of Contents for QWIK JON ULTIMA 203

Page 1: ...ANDLING DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN The 3 prong plug must be inserted into a mating 3 prong grounded receptacle If the installation doesnothavesuchareceptacle itmustbechangedtothepropertype wired and grounded in accordance with the local electrical code and all applicable local codes and ordinances 7 Risk of electrical shock Do not remove power supply cord and strain relie...

Page 2: ...r from date of purchase by the end user or 18 months from date of original manufacture of the product whichever comes first Parts that fail within the warranty period one year from date of purchase by the end user or 18 months from the date of original manufacture of the product whichever comes first that inspections determine to be defective in material or workmanship will be repaired replaced or...

Page 3: ...twostops C WATER LEVEL EXCESSIVE BEFORE PUMP TURNS ON Float ON point adjusted too high Lower the upper float stop D PUMP WILL NOT SHUT OFF OR RUNS TOO LONG BEFORE WATER IS PUMPED Pump not plugged into piggyback float switch receptacle Ensure pump is not plugged directly into the outlet Plug pump into piggyback float switch receptacle Debris under float Remove debris from around float Faulty float ...

Page 4: ...arp objects do not puncture the pump unit Level the pump unit within 1 8 using hydraulic cement or similar material STEP 3 ROUGH IN 1 Position the pump unit a minimum of 1 8 from the wall with the inlet facing forward Attach the bellows to the inlet using the worm drive clamp provided 2 Place the toilet in front of pump unit aligning the discharge of the toilet with the inlet of the pump unit Make...

Page 5: ...sly marked above 6 Clean and solvent weld vent piping as required for proper venting SK2673 SK2591 DRILL POINT 1 1 2 SLIP INSIDE 2 MPT OUTSIDE SK2586 Figure 3 1 Figure 3 2 Figure 3 3 Discharge Vent Do not put glue in this area 1 Install the closet bolts at the points marked earlier 2 Place the toilet assembly over the closet bolts Install the anchoring hardwareandtighteninanalternatingpattern Chec...

Page 6: ...40 5 10 0 2 5 25 100 80 60 20 50 TOTAL DYNAMIC HEAD FLOW PER MINUTE SEWAGE PUMP PERFORMANCE CURVE MODEL 202 FEET METERS 4 10 15 6 20 Shut off Head 15 4 6 Feet Meters 5 10 1 5 3 0 MODEL 30 ft 9 1m 35 132 Gal Liters 45 40 170 151 202 45 40 35 30 25 30 35 120 140 160 180 8 10 20 6 1 27 102 25 7 6 16 61 018512 ...

Page 7: ... rights reserved MAIL TO P O BOX 16347 Louisville KY 40256 0347 SHIP TO 3649 Cane Run Road Louisville KY 40211 1961 502 778 2731 1 800 928 PUMP FAX 502 774 3624 Your Peace of Mind is OurTop Priority visit our web site www zoeller com ...

Page 8: ... Copyright 2012 Zoeller Co All rights reserved ...

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