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Service Checklist & Trouble Shooting

 

Steps 

Check Voltage At 

If No Voltage 

If Voltage

 

No. 1 

Line terminals in pump's 

Check Disconnect switch, line 

Proceed to No. 2

 

 

control panel 

fuse, and/or circuit breakers 

 

 

L1 - L2 - L3 (3 Phase) 

in power supply circuit.

 

No. 2 

Pump motor terminals in 

Check for control circuit 

Check starting relay 

 

 

pump’s control panel  

voltage. Check out magnetic 

and capacitor (1 

 

 

T1 - T2 - T3 

starter contacts, thermal 

phase units). Check

    

 

overloads, and float switches 

pump for ground, 

 

 

 

 

and binding impeller

 

ELECTRICAL PRECAUTIONS  Before servicing a pump, always shut off the main power breaker to the panel and then disconnect the 

pump - making sure you are wearing insulated protective sole shoes and are not standing in water. Under flooded conditions, contact your local electric 

company or a qualified licensed electrician for disconnecting electrical service prior to pump removal. 

 

CONDITION

A.   Pump will not start or run.

 

         

COMMON CAUSES

B. Motor overheats and trips overload or blows fuse.

 

-  Incorrect Voltage

 

-  Unbalanced power source

 

-  Incorrect motor rotation

 

-  Negative or low head

 

-  Excessive water temperature

 

-  Impeller or seal mechanically bound

 

-  Defective capacitor or relay

 

-  Motor shorted

 

-  Lost one line in a Three Phase unit

C. Pumps starts and stops too often.

 

- Check valve stuck open

 

-  Level controls out of adjustment

 

-  Temperature sensor tripping

 

- Thermal overload switch out of 

 

  adjustment or defective

 

- Pit too small

D. Pump will not shut off.

 

-  Debris under float switch

 

-  Float travel obstructed

 

-  Defective or damaged float switch 

 

-  Magnetic starter contacts shorted

 

-  Air lock - check vent hole

E. Pump operates but delivers little or no water.

 

-  Check for plugged Pump housing, discharge    

 

  pipe or sticking check valve

 

-  Vent hole clogged or not drilled

 

-  Discharge head exceeds pumps capacity

 

-  Low or incorrect voltage

 

-  Incorrect motor rotation

 

-  Defective capacitor

F. Drop in head and/or capacity after a period or use.

 

-  Increase Pipe Friction

 

-  Clogged line or check valve

 

-  Abrasive material & chemical, 

 

  deteriorated impeller and pump housing

If the above check list does not uncover the problem, consult the factory - Do not attempt to service or otherwise disassemble pump.

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Summary of Contents for EX6220

Page 1: ...w the steps and procedures listed on ZM1074 for a proper start up and warranty protection Many items contained within when followed correctly will not only ensure a long and problem free life for the pump but also save time and money during installation Should further assistance be necessary please call our Technical Service Department at 1 800 928 PUMP 7867 Safety Instructions CAUTION TO AVOID SE...

Page 2: ...ctured at Zoeller Engineered Product s option provided however that by so doing we shall not be obligated to replace an entire assembly the entire mechanism or the complete unit Major components and controls not manufacturedbythecompanyarecoveredbytheoriginalmanufacturerwarranty in lieu of this warranty This warranty shall not apply to any product or part of a product including pumps controls lift...

Page 3: ...oper grounding to help protect you against the possibility of electrical shock 3 Makecertainthatthecontrolboxis within thereach ofthepump s power supply cord DO NOT USE AN EXTENSION CORD Extension cords that are too long or too light do not deliver sufficient voltage to the pump motor But more important they could present a safety hazard if the insulation were to become damaged or the connection e...

Page 4: ... valve is installed drill a 3 16 diameter hole in the discharge pipe below the check valve even with the top of the pump NOTE The hole must be below the basin cover and cleaned periodically Water stream will be visible from this hole during pump run periods Also a vent hole is drilled in the pump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmospher...

Page 5: ... sensors are normally closed and mounted adjacent to the motor windings If internal temperatures exceed a maximum limit the pump will deac tivate when the red and orange wires are connected in series to the control coil of the motor starter circuit The pump is able to restart once the motor cools down Continued deactivation of this circuit requires the attention from maintenance personnel 2 The bl...

Page 6: ...ecified at time of initial pump order and are not available for field installation Sensor wire colors are as shown TYPICAL 3 PHASE WIRING DIAGRAM RefertoSensorandControlPanelsectionsonpage5 ZEPA0036 ZEPA0038E Single Phase Installation All single phase models require start capacitor run capacitor and relay in the circuit to start and operate properly These components can be purchased separately or ...

Page 7: ...t function Valves Dischargevalvesshouldbeplacedinthefullyopenposition Systems shouldnotbeoperatedforextendedperiodsoftimewiththedischarge valves partially closed due to damaging the valve SHUTDOWN PROCEDURES If a system is shutdown for more than six months the following is recommended Pumps If pit is to remain dry then the pump can remain in the pit With the pumpinthepit itshouldbeoperatedforfivem...

Page 8: ...rect Voltage Unbalanced power source Incorrect motor rotation Negative or low head Excessive water temperature Impeller or seal mechanically bound Defective capacitor or relay Motor shorted Lost one line in a Three Phase unit C Pumps starts and stops too often Check valve stuck open Level controls out of adjustment Temperature sensor tripping Thermal overload switch out of adjustment or defective ...

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