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© Copyright 2021 Zoeller

®

 Co. All rights reserved.

General Maintenance

 Repair and service should be performed by a Zoeller 

Pump Company Authorized Service Station only.

SAFETY PROCEDURES

 For your protection, always disconnect pump 

and panel from its power source before handling.

 Never enter the basin until it has been properly 

vented and tested.  Any person entering a basin should be 

wearing a harness with safety rope extending to the surface 

so that they can be pulled out in case of asphyxiation.  Sewage water 

gives off methane and hydrogen sulfide gases, both of which can be 

highly poisonous.

Installation and checking of electrical circuits and hardware should be 

performed by a qualified electrician.

Pump is never to be lifted by power cord.

 Unit must be cleaned and disinfected, inside the 

pumping chamber and all exterior surfaces, prior to servicing.

GENERAL SYSTEM INSPECTION

Before the system is placed into operation, it should be inspected by a 

qualified technician.

 Wiring and grounding must be in accordance 

with the National Electrical Code and all applicable local codes 

and ordinances.

LUBRICATION PROCEDURES

No lubrication is required.
If pumps are to be stored for more than six months, refer to short term 

storage procedure in the Operation section.

PREVENTIVE MAINTENANCE

Preventive maintenance is recommended to ensure a long service 

life from the product. Provided is a suggested maintenance schedule.

Every six months:

•  Check for proper and unobstructed float operation.

•  Listen for proper check valve operation.

Every 5 years or 10,000 hours of operation:

•  Remove pump, inspect and service using a Zoeller rebuild kit.

•  Flush and clean basin.

Service Checklist

  

Electrical precautions. Before servicing a grinder pump, always shut off the main power circuit.  Make sure you are wearing 

insulated protective sole shoes and not standing in water.  Under flooded conditions, contact your local electric company or a qualified 

licensed electrician for disconnecting electrical service to the pump prior to removal.

 

Grinder pumps contain oil which becomes pressurized and hot under operating conditions.  Allow 2-1/2 hours after shut 

down before servicing pump.

Condition

Common Causes

A.  Pump will not start or run.

Blown panel or circuit breaker fuse, low voltage, thermal overload open, defective capacitor 

circuit, cutter or impeller clogged, float switch held down or defective, incorrect wiring 

in control panel, water in cap assembly.

B.  Motor overheats and trips on overload. 

Incorrect voltage, impeller or cutter blocked, negative head (discharge lower than intake 

of pump).  Defective “off” float.  Pump runs continuously at low water level.  Low oil level 

in motor shell.

C.  Pump will not shut off.

Air  lock,  debris  under  float  assembly,  defective  switch,  incoming  sewage  exceeds 

capacity of pump.

D.  Pump operates but delivers little or no water.

Intake clogged with grease or sludge, pump air locked (clear vent hole), low or incorrect 

voltage, clogged discharge line, operating near shut-off head.

E.  Pump starts and stops too often.

Check valve stuck open or defective.  Sump pit too small to handle incoming sewage. 

Level control out of adjustment.  Thermal overload tripping.

F.  Large red flashing light comes on at control  box.

High water in pit.  Check pump for clogging, or overload trip.  On single phase pumps, 

check the start capacitor in the control panel.  See “A” and “D” above.

G.  Grease and solids accumulate in pit around pump.

Break up solids and run pump with water running into the pit.  Allow level to lower to the 

pump intake.  Continue until solids are cleared from the pit.  Do not drain kitchen grease 

down the sink.

MAIL TO:

  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:

  3649 Cane Run Road • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • 

FAX

 (502) 774-3624

visit our web site:

zoellerengineered.com

Summary of Contents for 7011

Page 1: ...s personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property dama...

Page 2: ...urer subjected to misuse misapplication neglect alteration accidentoractofGod thathasnotbeeninstalled operatedormaintained inaccordancewithManufacturer sinstallationinstructions thathasbeen exposedtoo...

Page 3: ...ntrol switches will not hang up on the grinder pump or other pit peculiarities and are secured so that the grinder pump will shut off It is recommended to use rigid pipe and fittings and the pit be 24...

Page 4: ...n on system installation 3 Allelectricalconnectionsincludingpumptocontrolboxandpower supply to control panels must comply with the National Electrical Code and applicable local codes Conduit and panel...

Page 5: ...f electrical shock Do not remove the power supply cord and strain relief or connect conduit directly to pump Installation and checking of electrical circuits and hardware should be performed by a qual...

Page 6: ...All installations must comply with all applicable electrical and plumbing codes including but not limited to the National Electrical Code local regional and or state plumbing codes etc Indoor Prepack...

Page 7: ...perly 5 Dig a hole for the basin The basin should be located in a very low trafficareawithin15 ofthepowerdisconnect Theholeshouldbeat least8 largerindiameterthanthebasininordertoleave4 ofbackfill all...

Page 8: ...LASS AFD 1 25 2 Z RAIL 2 CAST IRON CHECK VALVE 3 4 GUIDE RAILS 2 SCH 80 BALL VALVE 2 FLEX BOOT FITTING LOCATION VARIES WITH BASIN DEPTH FLOAT TREE ASSEMBLY 2HP GRINDER PUMP 2 PVC SCH 80 PLBG 1 8 302 S...

Page 9: ...alled in the basin s side wall in a 5 hole drilled with a hole saw at a location lining up with the inlet pipe 6 The bottom of the excavation can now be properly backfilled compacted and leveled Set b...

Page 10: ...curely installed Floats positioned properly Discharge valves open 3 16 vent hole drilled in pipe between check valve and pump Once the above has been verified proceed with the following checks Pump po...

Page 11: ...t and remove the spacer shims located behind the star cutter 5 Remove the three cap screws holding the disc and remove disc from the pump 6 The disc and star cutter can be replaced with new service pa...

Page 12: ...ng insulated protective sole shoes and not standing in water Under flooded conditions contact your local electric company or a qualified licensed electrician for disconnecting electrical service to th...

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