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SECTION: W3.30.030

ZM2354_Ec

1213

Supersedes

New

NOTICE TO INSTALLER:  Instructions must remain with installation.

Storage of six months or less will not damage the submersible pump.  

However, to ensure the best possible protection, the following is 

advised:

  Store pump inside whenever possible or cover with some type  

  of protective covering.

 

• 

Tape or seal in plastic bag the terminal ends of wire leads.

• 

Spray coat unpainted surfaces with rust-inhibiting oil.

• 

See ZM2353_Ec Owner’s Manual before start-up.

FA M I LY   O W N E D

PROUD

AMERICAN

Table of Contents

Safety Instructions .......................................................................1
Replacement Parts List  ............................................................2-3
Disassembly Procedures ..........................................................4-5
Assembly Procedures ...............................................................5-6
Pump Wiring Diagrams ................................................................7
Service Checklist ..........................................................................8

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR 

PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY  

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION 

AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH 

THE PUMP.

This is a 

SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in the 

manual, look for one of the following signal words 

and be alert to the potential for personal injury or 

property damage.

Warns of hazards that 

WILL

 cause serious personal    

injury, death or major property damage.

Warns of hazards that 

CAN 

cause serious personal 

injury, death or major property damage.

Warns of hazards that 

CAN 

cause personal injury 

or property damage.

INDICATES SPECIAL INSTRUCTIONS WHICH ARE 

VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS 

PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.

CAUTION

Short-term Storage

PLEASE FURNISH THE FOLLOWING INFORMATION:

•  Model Number

•  Part Number of Pump

•  Serial Number

•  System Voltage

•  Replacement Part Number and Description (refer to pages 2 & 3)

To Order Replacement Parts

© Copyright 2013 Zoeller Co. All rights reserved.

REPAIR MANUAL

62 HD SERIES HEAVY DUTY SOLIDS-HANDLING PUMPS

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

MAIL TO

:  P.O. BOX 16347 • Louisville, KY  40256-0347 USA

SHIP TO

:  3649 Cane Run Road  • Louisville, KY  40211-1961 USA

+1 (502) 778-2731 •  

FAX

 +1 (502) 774-3624

visit our web site:

zoellerengineered.com

 

Since 1939, the name Zoeller has represented the standard for 

submersible dewatering and sewage pumps. The same high quality 
workmanship and easy maintenance design has been incorporated 
into this line of heavy duty solids-handling submersible sewage pumps. 
 

This manual incorporates the parts list and repair instructions 

into one document to aid in the ownership of a Zoeller submersible 
wastewater product. Please read and review this manual before 

repairing the product. Follow the steps and procedures listed on 
ZM1074 (60 Hz), or ZM1074_Eb (50 Hz) for a proper start-up upon 
installation. Many items contained within, when followed correctly, will 
not only ensure a long and problem-free life for the pump, but also 
save time and money during installation.  Should further assistance 
be necessary please call our Product Support Department at +1 (502) 
778-2731 or email us at [email protected].

50/60 Hz

Summary of Contents for 62 HD Series

Page 1: ...D MUST BE FOLLOWED THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP MAINTAIN ALL SAFETY DECALS CAUTION Short term Storage PLEASE FURNISH THE FOLLOWING INFORMAT...

Page 2: ...right 2013 Zoeller Co All rights reserved ZEPA0593 1 2 3 4 5 6 7 8 11 10 32 3 49 21 20 24 25 12 9 14 13 15 16 1 17 22 33 19 18 23 48 46 50 45 44 41 39 49 3 32 30 29 28 26 27 31 35 1 34 38 36 37 40 42...

Page 3: ...SEE BOM 013349 21 WASHER BRASS SEE BOM 013350 22 MOTOR SPACER 1 SEE JOB FOLDER FOR BOM 23 STATOR KEY 1 006492 3PH 008040 1PH 24 MOTOR CLIP 3 006472 25 SOCKET HEAD SCREW 3 006701 26 BEARING UPPER 1 006...

Page 4: ...ove the upper seal retainer ring 37 from the shaft and remove the spring holder and seal spring of the upper rotary seal 36 from the shaft 11 Using a bearing puller or other suitable tools pull the ro...

Page 5: ...er at this time 3 Suspend the upper bearing housing 15 over the motor housing 17 and make wiring connections per proper wiring diagram and lead numbers NOTE The motor leads go to the numbered terminal...

Page 6: ...ith the eight screws 32 and lock washers 3 Leak Test Before oiling pump Perform a leak test on the pump seals by installing a regulated air supply into the holes NPT access the motor chamber seal cham...

Page 7: ...E RED GREEN WHITE BLACK SENSOR CORD POWER CORD COVER CHAMBER GREEN 330K OHMS RESISTANCE WIRING DIAGRAMS A00621 A00620 3 PHASE 62 HD SERIES SINGLE PHASE 60 Hz 62 HD SERIES WIRING COMPONENT LAYOUT SINGL...

Page 8: ...l deteriorated impeller and pump housing If the above check list does not uncover the problem consult the factory Do not attempt to service or otherwise disassemble pump SERVICE CHECKLIST TROUBLESHOOT...

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