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SECTION: 6.10.400

FM1799

0210

Supersedes

0807

NOTICE TO INSTALLER:  Instructions must remain with installation.

Storage of six months or less will not damage the submersible pump.  
However, to ensure the best possible protection, the following is 
advised:

  Store pump inside whenever possible or cover with some type  
  of protective covering. 
•  
Tape or seal in plastic bag the terminal ends of wire leads.
•  Spray coat unpainted surfaces with rust-inhibiting oil.
•  See FM1798-Owner’s Manual before start-up.

REPAIR MANUAL

600 SERIES SUBMERSIBLE NON-CLOG UNITS

Table of Contents

Safety Instructions ....................................................................... 1
Replacement Parts List  ............................................................2-3
Disassembly Procedures ............................................................. 4
Assembly Procedures ...............................................................5-6
Pump Wiring Diagrams ................................................................ 7
Service Checklist .......................................................................... 8

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR 
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY 
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION 
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH 
THE PUMP.

This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the 
manual, look for one of the following signal words 
and be alert to the potential for personal injury or 
property damage.

Warns of hazards that WILL cause serious personal    
injury, death or major property damage.

Warns of hazards that CAN cause serious personal 
injury, death or major property damage.

Warns of hazards that CAN cause personal injury 
or property damage.

INDICATES SPECIAL INSTRUCTIONS WHICH ARE 
VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS 
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

Short Term Storage

PLEASE FURNISH THE FOLLOWING INFORMATION:
• Model 

Number

•  Part Number of Pump
• Serial 

Number

• System 

Voltage

•  Replacement Part Number and Description.(refer to pages 2 & 3)

To Order Replacement Parts

© Copyright 2010 Zoeller Co. All rights reserved.

Product information presented 

here refl ects conditions at time 

of  publication. Consult fac-

tory regarding discrepancies or 

inconsistencies.

MAIL TO:  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:  3649 Cane Run Road  • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

repairing the product. Follow the steps and procedures listed on FM0990 
for a proper start-up upon installation. Many items contained within, 
when followed correctly, will not only ensure a long and problem-free 
life for the pump, but also save time and money during installation. 
Reference FM1798 for owner’s manual on 600 Series Pumps. Should 
further assistance be necessary please call our Technical Service 
Department at 1-800-928-PUMP (7867).

 

For over sixty years the name Zoeller has represented the standard 

for submersible dewatering and sewage pumps. The same high quality 
workmanship and easy maintenance design has been incorporated into 
this line of heavy-duty solids-handling submersible sewage pumps. 
 

This manual incorporates the parts list and repair instructions into 

one document to aid in the ownership of a Zoeller submersible non-
clog wastewater product. Please read and review this manual before 

Summary of Contents for 611

Page 1: ...SSPECIALINSTRUCTIONSWHICHARE VERY IMPORTANT AND MUST BE FOLLOWED THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP MAINTAIN ALL SAFETY DECALS Short Term Storage...

Page 2: ...2 Copyright 2010 Zoeller Co All rights reserved ZEPA0479 19 18 15 17 1 16 5 14 13 12 10 6 1 2 9 11 8 3 1 4 2 22 23 21 2 32 18 24 25 28 30 26 31 7 3 32 33 3 20 27 29 34...

Page 3: ...OM note moisture sensor wire must be installed if applicable 13 BEARING UPPER 1 010069 14 ROTOR 1 see job folder for BOM 15 KEY IMPELLER 1 006487 16 BEARING LOWER 1 008225 1 Phase 011190 3 Phase 17 MO...

Page 4: ...rew driver Be careful not to chip as chips may fall into motor NOTE If the adapter and motor housing are going to be separated to work on the motor it may be easier to do so before removing the upper...

Page 5: ...hers 3 Torque screws to 175 195 in lbs NOTE The small arrow heads on housing flanges are to be aligned for proper orientation C Installing cord and cover assembly NOTE The power cord will come from th...

Page 6: ...mp is placed in the water so that no areas are present that would trap air such as the cavity around the lower rotary seal not allowing the bubbles to rise to the water surface If it is not possible t...

Page 7: ...COVER CHAMBER START WINDING MAIN WINDING MOTOR THERMOSTAT CHAMBER SEAL CHAMBER MOTOR POWER CORD M2 M1 T2 T1 PURPLE BROWN M2 M1 T2 T1 GREEN 3 2 1 3 2 1 2 3 1 CHAMBER COVER WHITE RED BLACK 2 4 1 6 5 WH...

Page 8: ...and trips overload or blows fuse Incorrect Voltage Unbalanced power source Incorrect motor rotation Negative or low head Excessive water temperature Impeller or seal mechanically bound Defective capac...

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