Zoeller 600 Series Owner'S Manual Download Page 2

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© Copyright 2010 Zoeller Co. All rights reserved.

Performance Data

Each Zoeller 600 Series Pump installation is required to have a completed Zoeller Pump Company Start-up Report (FM0990). The report is to be completed by 
an approved Start-up Technician in the presence of the installing contractor. A copy of this report will be on fi le at the Zoeller Pump Company offi ces in Louisville, 
KY.  Failure to comply with the requirement will void the warranty agreement.

Limited Warranty 

Manufacturer warrants, to the purchaser and subsequent owner during the 
warranty period, every new product to be free from defects in material and 
workmanship under normal use and service, when properly used and main-
tained, for a period of one year from date of purchase by the end user, or 18 
months from date of original manufacture of the product, whichever comes fi rst.  
Parts that fail within the warranty period, one year from date of purchase by the 
end user, or 18 months from the date of original manufacture of the product, 
whichever comes fi rst, that inspections determine to be defective in material or 
workmanship, will be repaired, replaced or remanufactured at Manufacturer's 
option, provided however, that by so doing we will not be obligated to replace 
an entire assembly, the entire mechanism or the complete unit.  No allowance 
will be made for shipping charges, damages, labor or other charges that may 
occur due to product failure, repair or replacement.

This warranty does not apply to and there shall be no warranty for any material 
or product that has been disassembled without prior approval of Manufacturer, 
subjected to misuse, misapplication, neglect, alteration, accident or act of 
God; that has not been installed, operated or maintained in accordance with 
Manufacturer's installation instructions; that has been exposed to outside sub-
stances including but not limited to the following:  sand, gravel, cement, mud, 
tar, hydrocarbons, hydrocarbon derivatives (oil, gasoline, solvents, etc.), or other 
abrasive or corrosive substances, wash towels or feminine sanitary products, 

etc. in all pumping applications.  The warranty set out in the paragraph above 
is in lieu of all other warranties expressed or implied; and we do not authorize 
any representative or other person to assume for us any other liability in con-
nection with our products.

Contact Manufacturer at, 3649 Cane Run Road, Lou is ville, Ken tucky  40211, 
Attention:  Cus tom er  Ser vice  De part ment  to  obtain  any  need ed  repair  or  re-
 place ment of part(s) or additional in for ma tion pertaining to our warranty.

MANUFACTURER EXPRESSLY DIS CLAIMS LI A BIL I TY FOR SPE CIAL, CON-
 SE QUEN TIAL  OR  IN CI DEN TAL  DAM AG ES  OR  BREACH  OF  EX PRESSED 
OR IMPLIED WARRANTY; AND ANY IMPLIED WAR RAN TY OF FIT NESS 
FOR  A  PAR TIC U LAR  PUR POSE  AND  OF  MER CHANT ABIL I TY  SHALL  BE 
LIM IT ED TO THE DU RA TION OF THE EX PRESSED WAR RAN TY.

Some states do not allow limitations on the duration of an implied warranty, 
so the above limitation may not apply to you. Some states do not allow the 
exclusion or limitation of incidental or con se quen tial dam ag es, so the above 
lim i ta tion or exclusion may not apply to you.

This warranty gives you specifi c legal rights and you may also have other rights 
which vary from state to state.

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Summary of Contents for 600 Series

Page 1: ...mp but also save time and money during installation Reference FM1799 for repair manual on 600 Series Pumps Should further assistance be necessary please call our Technical Service Department at 1 800 928 PUMP 7867 Table of Contents Safety Instructions 1 Limited Warranty 2 Performance Data 2 Preinstallation Information 3 Electrical Data 3 Typical Dewatering Installation 4 Typical Sewage Installatio...

Page 2: ...ranty for any material or product that has been disassembled without prior approval of Manufacturer subjected to misuse misapplication neglect alteration accident or act of God that has not been installed operated or maintained in accordance with Manufacturer s installation instructions that has been exposed to outside sub stances including but not limited to the following sand gravel cement mud t...

Page 3: ...tallation a vent hole approx 3 16 must be drilled in the discharge pipe below the check valve and pit cover to purge the unit of trapped air Water stream will be visible from this hole during pump run periods This vent hole should be checkedperiodicallyforcloggingandcleanedasnecessary Trappedairiscaused by agitation and or a dry basin 4 Water hammer creates momentary high pressure surges These sur...

Page 4: ...ump run periods Also a vent hole is drilled in the pump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmosphere through vent pipe per Local and State codes 8 Secure power cord to avoid entanglement with variable level float switch mechanism 9 Do not reduce pump discharge pipe below 3 IPS size 10 Basin must be in accordance with all applicable codes a...

Page 5: ...ted capacitors and starting relays Your control panel should have provisions for mounting these starting components 2 All pumps require overload protection in panel Use with approved motor control that matches motor input in full load amperes with overload element s selected or adjusted in accordance with control instructions 3 Hazardous Location pumps require panels that offer intrinsically safe ...

Page 6: ...or seal in plastic bag the terminal ends of wire leads Single Phase Installation All single phase models require start capacitor run capacitor and relay in the circuit to start and operate properly These components can be pur chased separately or prewired in Zoeller control panel For components purchased separately used the diagram for installation and hookup Single phase models are nonautomatic T...

Page 7: ...has been properly vented and tested Any person entering a basin should be wearing a harness with safety rope extending to the surface so that they can be pulled out incaseofasphyxiation Sewagewatergivesoffmethaneandhydrogen sulfide gases both of which can be highly poisonous Installation and checking of electrical circuits and hardware should be performed by a qualified electrician Pump is never t...

Page 8: ...fective Pit too small D Pump will not shut off Debris under float switch Float travel obstructed Defective or damaged float switch Magnetic starter contacts shorted Air lock check vent hole E Pump operates but delivers little or no water Check for plugged Pump housing discharge pipe or sticking check valve Vent hole clogged or not drilled Discharge head exceeds pumps capacity Low or incorrect volt...

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