Zoeller 519 Installation Instructions Manual Download Page 3

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© Copyright 2018 Zoeller

®

 Co. All rights reserved.

  1.  Read all instructions before beginning installation.

                      

  2.  Be sure the installation does not exceed a maximum 

of 15 feet of vertical lift.

                      

  3.  Be sure the pump is level within 1/8" for the length of 

the condensate pump.

 4. Use soapy water when cleaning unit. Refer to 

maintenance guidelines.

                      

  5.  For best results, drain and discharge lines should have 

a continuous downward slope.

  1.    DO  read  all  installation  material  included  with  the  pump.                                                      

                      

 2.  DO inspect unit for any visible damage caused by 

shipping. Contact dealer if unit appears to be damaged.              

                      

  3.  DO clean all debris from the pump reservoir.   

                      

  4.   DO always disconnect pump from power source before 

handling. DO always connect to a separately protected 

and properly grounded ground fault protected circuit. 

DO NOT ever cut, splice or damage power cord.  DO 

NOT carry or lift pump by its power cord. DO NOT use 

an extension cord with this condensate pump.     

Ten Helpful Hints or Easy Installation

Do’s and Do Nots or Installing Unit

  5.  DO NOT use

 

a discharge pipe smaller than the pump 

discharge size. 

                      

  6.  DO test pump immediately after installation to be sure 

that the system is working properly. 

                      

  7.  DO review all applicable local and national codes and 

verify that the installation conforms to each of them.

 

8.   Do not use Flexible tubing larger than 3/8".

  6.  Test operation of pump per STEP 5.

  7.  Do not overtighten check valve after cleaning. Refer 

to maintenance guidelines.

  8. Plug pump into a constant voltage source. Do not 

plug into a device that runs intermittently.

  9.  The model number and date code can be found on 

the pump I.D. label.

 10. For best results, the highest point of the discharge 

line should be higher than 5’ above floor.

Summary of Contents for 519

Page 1: ...llationandusebeforeattemptingtheinstallation These materials should be retained for future reference 1 Check to be sure your power source is adequate to handle the amperage requirements of the motor as indicated on the pump or unit I D tag 2 All plumbing discharge and drain lines must be installed to meet local codes 3 This pump has been evaluated for use with water only 4 TESTING FOR GROUND As a ...

Page 2: ...arbon derivatives oil gasoline solvents etc wash towels or feminine sanitary products etc or other abrasive or corrosive substances Limited Warranty This warranty is in lieu of all other warranties expressed or implied andwedonotauthorizeanyrepresentativeorother person to assume for us any other liability in connection with our products Contact Zoeller Pump Company 3649 Cane Run Road Louisville Ke...

Page 3: ... ground fault protected circuit DO NOT ever cut splice or damage power cord DO NOT carry or lift pump by its power cord DO NOT use an extension cord with this condensate pump Ten Helpful Hints or Easy Installation Do s and Do Nots or Installing Unit 5 DO NOT use a discharge pipe smaller than the pump discharge size 6 DO test pump immediately after installation to be sure that the system is working...

Page 4: ...downward slope to allow for gravity flow Note Local codes may require the use of a condensate neutralizer when using this pump Note Make sure the drain lines from the A C condenser are supported above the reservoir and no weight from the drain line is directed to the bottom of the reservoir SK3177 SK1765 SK3178 STEP 1 Mounting Location STEP 2 Installation of Condensate Drain Lines CONDENSING GAS F...

Page 5: ...Kink or Pinch off blocking flow Figure 3 1 SK3179 STEP 3 Installation of Discharge Line STEP 4 Installation of Safety Switch GFCI Outlet Pipe Supports To Main Drain Floor Joists 15 FT Max RECOMMENDED NOT INCLUDED HOSE CLAMP 3 8 IDTubing Inverted U Note Condensate Drain Lines not Shown Refer to Step 2 for Installation of Drain Lines POWER CORD SAFETY SWITCH LEADS INLETS 4 MOUNTING BRACKET 2 DISCHAR...

Page 6: ...houldactivate breakingthethermostatcircuittotheappliance 4 Plug the pump in and allow the pump to empty the tank As the water level decreases the appliance will reset STEP 5 Testing of Pump Operation Maintenance Guidelines Cleaning of Reservoir 1 Remove entire pump from wall if mounted 2 Disassemble reservoir from the deck by inserting a screwdriver in either side of the deck 3 Clean reservoir as ...

Page 7: ...elines section for cleaning instructions Refer to Maintenance section for cleaning instructions Measure from bottom of pump to highest point Rework discharge if height is greater that 18 Refer to STEP 3 for guidelines Check discharge line for blockage remove debris Refer to Maintenance section for cleaning instructions Contact Factory Contact Factory Refer to Maintenance section for cleaning instr...

Page 8: ...8 Zoeller Co All rights reserved MAILTO P O BOX 16347 Louisville KY 40256 0347 SHIPTO 3649 Cane Run Road Louisville KY 40211 1961 502 778 2731 1 800 928 PUMP FAX 502 774 3624 Visit our web site zoellerpumps com NOTES ...

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