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© Copyright 2017 Zoeller Co. All rights reserved.

INSTALLATION INSTRUCTIONS

Notice to installing contractor:  Instructions must remain with installation.

SECTION: W2.50.015

FM2170_Eb

11/17

Supersedes

0414

PREINSTALLATION CHECKLIST - ALL INSTALLATIONS

DATE INSTALLED:

MODEL NUMBER:

1.   Inspect all materials. Occasionally, products are damaged during shipment.  If the unit is damaged, contact your dealer before using. DO NOT remove the test 

plugs from the pump.

2.   Carefully read the literature provided to familiarize yourself with specific details regarding installation and use. These materials should be retained for future reference.

2” NPT INLET / HIGH HEAD DRAIN PUMP SYSTEMS

Model 135-0006/135-0007/135-0008/135-0009

CAUTION

SEE BELOW FOR

LIST OF CAUTIONS

SEE BELOW FOR

LIST OF WARNINGS

 1.  To reduce the risk of electrical shock, a properly grounded receptacle or control box 

must be installed in accordance with the governing codes.  Never remove ground pin 

from plug. 

  2.   Make certain that the ground fault interrupter protected receptacle or control box is within 

the reach  of the pump’s power supply cord.  DO NOT USE AN EXTENSION CORD. 

Extension cords that are too long or too light do not deliver sufficient voltage to the 

pump motor, and they could present a safety hazard if the insulation were to become 

damaged or the connection end were to fall into a damp or wet area.

  3.   Make sure the pump's electrical supply circuit is equipped with fuses or circuit breakers 

of proper capacity.  A separate branch circuit is recommended, sized according to the 

governing electrical codes for the current shown on the pump name plate.

  4.  Testing for ground.   As a safety measure, each electrical outlet should be checked 

for ground using an Underwriters Laboratory Listed circuit analyzer which will indicate 

if the power, neutral and ground wires are correctly connected to your outlet.  If they 

are not, call a qualified licensed electrician.

 5.  FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER 

SOURCE BEFORE HANDLING.  If pump is wired direct, de-energize the circuit at the 

control box.  DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE THE GROUND 

PIN.  Wear insulated protective shoes and do not stand in water.  Pump is supplied with 

a 3-prong ground plug to help protect against electrical shock.  A properly grounded 

3-prong receptacle or control box must be installed in accordance with governing codes.  

Contact your local electric company to disconnect electric service prior to pump removal.

  6.  Installation and servicing of the pump's electrical circuits and hardware should only be 

performed by a qualified, licensed electrician.

  7.  Installation and maintenance of this appliance is not intended for persons (including 

children) with reduced physical, sensory or mental capabilities, or lack of experience 

or knowledge, unless they have been given supervision or instruction concerning use 

of the appliance by a person responsible for their safety.

 8. Risk of electrical shock.  Do not remove power supply cord and strain relief or connect 

conduit directly to the pump.  If the supply cable is damaged, it must be replaced by an 

authorized Zoeller Representative.

  9.  Pump contains oil which becomes pressurized and hot when operating.  Allow 2½ hours 

after disconnecting before attempting service.

 10.  Pump is not intended for potable water due to possible contamination by oil contained 

in the pump.

 11.  Risk of electric shock.  These pumps have not been investigated for use in swimming 

pools and marine areas.

  1.  This unit is not designed to handle any material other than human waste and toilet 

paper.  The list of items that should not be used with this system includes, but is not 

limited to, feminine sanitary products, condoms, cotton balls and swabs, baby wipes, 

paper towels, etc. 

  2.  Check to be sure your power source is capable of handling the voltage requirements 

of the motor, as indicated on the pump name plate.

  3.  The installation of variable level float switches is the responsibility of the installing 

party, and care should be taken that the tethered float  switch will not hang up on the 

pump apparatus or pit peculiarities and is secured so that the pump will shut off.  It is 

recommended to use rigid piping and fittings and the pit be 45 cm (18") or larger in 

diameter.

 4. Vent hole.  It is necessary that all submersible sump, effluent, and sewage pumps 

capable of handling various sizes of solid waste be of the bottom intake design to 

reduce clogging and seal failures.  If a check valve is incorporated in the installation, a 

vent hole (approx. 5 mm [3/16"]) must be drilled in the discharge pipe below the check 

valve and pit cover to purge the unit of trapped air.   Vent hole should be checked 

periodically for clogging.    The vent hole on a High Head application may cause too 

much turbulence. You may not want to drill one. If you choose not to drill a vent hole, 

be sure the pump case and impeller is covered with liquid before connecting the pipe 

to the check valve. NOTE: THE HOLE MUST BE BELOW THE BASIN COVER AND 

CLEANED PERIODICALLY. Water stream will be visible when pump is operating.

  5.  Pump should be checked frequently for debris and/or build up which may interfere with 

the float “on” or “off” position. Repair and service should be performed by an authorized 

Zoeller Company Representative only.

  6.  Maximum operating temperature for standard model pumps must not exceed 

54°C (130°F). 

  7.  Do not operate a pump in an application where the Total Dynamic Head is less than 

the minimum Total Dynamic Head listed on the Pump Performance Curves.

REFER TO WARRANTY ON PAGE 2.

NOTICE: VENT HOLE FOR 

CHECK VAL

VE SEE #4 IN 

CAUTION SECTION BELOW 

AND STEP

 #2 ON PAGE 4

50 Hz

Product information presented 

here reflects conditions at time of 

publication. Consult factory regarding 

discrepancies or inconsistencies.

MAIL TO:  P.O. BOX 16347 • Louisville, KY  40256-0347 USA

SHIP TO:  3649 Cane Run Road  • Louisville, KY  40211-1961 USA

+1 (502) 778-2731 • 1-800-928-7867 • FAX +1 (502) 774-3624

visit our web site:

zoellerpumps.com

Summary of Contents for 135-0006

Page 1: ...e for their safety 8 Risk of electrical shock Do not remove power supply cord and strain relief or connect conduit directly to the pump If the supply cable is damaged it must be replaced by an authorized Zoeller Representative 9 Pump contains oil which becomes pressurized and hot when operating Allow 2 hours after disconnecting before attempting service 10 Pump is not intended for potable water du...

Page 2: ...eminine sanitary products or If the above checklist does not reveal the problem consult the factory Do not attempt to service or otherwise disassemble pump Service must be performed by an authorized Zoeller Company representative SERVICE CHECKLIST 1 DO read all installation material with the unit 2 DO inspect unit for any visible damage caused by shipping Contact dealer if unit appears to be damag...

Page 3: ...e beginning installation 2 Be certain that basin is on a firm level surface 3 Do not use an automatic plumbing vent device 4 Do not over torque lid attachment screws 5 Always use a check valve on the discharge line 6 Test operation of pump per STEP 5 Ten Helpful Hints For Easy Installation 7 Always provide some means to disconnect basin from plumbing for maintenance purposes 8 Run unit at least on...

Page 4: ...2002B BE SURE THAT WEEPHOLE IS NOT DIRECTED TOWARD THE FLOAT Water stream will be visible from this hole during pump run periods PIPING SHOWN ONLY FOR CLARITY DISCHARGE PIPE PUMP DISCHARGE WEEP HOLE IMPORTANT STEP 3 Installation of the Foam Gasket 3 1 Install the foam gasket on to the gasket surface at the top of the basin refer to Figure 4 1 for details Figure 3 SK2368 GASKET SEAL DETAIL OVERLAP ...

Page 5: ...y to basin using bolts nuts and washers supplied Do not over tighten 4 5 Attach a check valve to discharge pipe with flow away from pump To avoid unnecessary cycling check valve should be installed no more than 76 mm 3 above lid 4 6 Connect DN40 discharge pipe and DN50 vent pipe into existing house plumbing THE UNIT MUST BE VENTED Do not over tighten the discharge and vent pipe into the threaded c...

Page 6: ...dard length cord 1 152134 N A N A N A Replacement pump U152 No Plug N A 152548 N A N A Replacement pump U152 G Plug 33 long cord N A N A 152549 N A Replacement pump U152 I Plug N A N A N A 152550 3 Basin Cover Seal 1 004597 4 Discharge Tube 1 013732 5 Hardware Pack 1 007725 6 Basin Seal 1 006302 7 Union Check valve Combo 1 30 0102 Notes 1 Hardware pack consists of foam seal 10 24 x 1 long screws 1...

Page 7: ...er Co All rights reserved NOTES MAIL TO P O BOX 16347 Louisville KY 40256 0347 USA SHIP TO 3649 Cane Run Road Louisville KY 40211 1961 USA 1 502 778 2731 1 800 928 7867 FAX 1 502 774 3624 visit our web site zoellerpumps com ...

Page 8: ... Copyright 2014 Zoeller Co All rights reserved ...

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