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Zip InLine ES3, Installation Instructions & User Manual

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19

INSTALLATION INSTRUCTIONS & USER MANUAL 

210011 V2.02 MAY 2018 -ZIP ES

TECHNICAL SUPPORT

 TEL: 0345 6 005 005 EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK   

WWW.ZIPWATER.CO.UK

Problem

Possible cause

Solution

No water flows

Water supply is turned 

off

Open the main water valve / shut off valve

Water flows 

more slowly than 

expected

The aerator insert is not 

fitted

Fit the correct aerator insert, see Fig. 5

Water pressure is not  

sufficient

Check the water flow pressure,  

authorised technician to check the water flow 

adjustment, see Fig. 11

Dirt in the pipes

Remove any dirt from the  

filter, valves and / or taps

The heater 

switches itself on 

and off

Water pressure is 

varying, flow rate is too 

low

Remove any dirt, increase the flow water pressure, 

close other taps, open the shut off valve further

Water remains 

cold

Water pressure is not  

sufficient

Authorised technician to adjust the  

water flow see Fig. 11

 

Open the shut-off valve

Fit the correct aerator insert, see Fig. 5 

Check water pressure

Dirt in the inlet or outlet

Remove dirt from the inlet and outlet

Temperature sensor  

defective

Replace temperature sensor  

(authorised technician)

Heating element 

defective

Replace heating element (authorised technician)

Hot water 

temperature 

varies

Supply voltage varies

Check the supply voltage

Water connections 

reversed

Check installation

Hot water 

temperature 

too low & 1 LED 

flashes

Flow rate is too high

Adjust the flow rate, see Fig. 11  

(authorised technician only)

Inlet temperature is 

too low

Adjust temperature  

potentiometer, see Fig. 10 

(authorised technician only)

FAULT FINDING

If the connection cable is damaged, it must be replaced with an original spare cable from Zip by 
an authorised technician in order to avoid any hazards.
If you cannot rectify the fault with the aid of the troubleshooting table, please contact Zip 
customer service on 0345 6 005 005.

Summary of Contents for InLine ES3

Page 1: ...0011 V2 02 MAY 2018 ZIP ES TECHNICAL SUPPORT TEL 0345 6 005 005 EMAIL SERVICE ZIPINDUSTRIES CO UK WWW ZIPWATER CO UK ZIP INLINE INSTALLATION INSTRUCTIONS USER MANUAL MODEL NUMBER ES3 ES4 ES6 Electronically controlled instantaneous water heaters ...

Page 2: ...ite 10 Shower application 10 Installing the appliance 11 Electrical connection Wiring diagram 14 Commissioning 14 Purging 14 Removing the cover 15 Temperature flow adjustment 15 Maintenance cleaning 17 Repairs 18 LED functions 18 Fault finding 19 End of life disposal 20 Warranty 21 Contact details 24 Please read these instructions carefully before commencing installation of the instantaneous water...

Page 3: ...reaker or cartridge fuse must be fitted with a rating suitable for the nomi nal current of the appliance The cross sectional area of the connection cable must be appropriate for the power rating and location of the appliance See Technical data page 7 The connecting cable must be adequately secured This appliance must be earthed at all times SAFETY INFORMATION WARNING Indicates a potentially hazard...

Page 4: ...not be made by children without supervision When the appliance has been in use for some time the fittings may be very hot If inlet temperature is up to 70 C eg fed from a solar supply mixing with cold water will be required to ensure a safe temperature at the outlet Optimum operation is ensured at a water flow pressure of 0 2 to 0 4 MPa 2 4 bar The appliance must not be subjected to pressure excee...

Page 5: ...etely filled with water before being switched on Before commissioning for the first time and each time the appliance or the piping system is emptied e g due to work on the plumbing system or maintenance the appliance must be vented by opening and closing the hot water tap until all air has been eliminated from the water heater and no more air emerges before re connecting to the electrical supply T...

Page 6: ...ce the flow of water from the tap Cold water may be added if a lower temperature is required If the flow rate is too low or if the hot water tap is closed the appliance switches itself off automatically For an optimum flow of water always fit the special aerator insert supplied with the appliance This regulator should be inserted into the threaded retainer on the tap outlet The maximum possible ou...

Page 7: ...ted pressure MPa 1 0 Factory set temperature 2 C 38 Temperature adjustment range C 30 43 Maximum inlet temperature C 70 Factory set flow rate 3 bar l min 2 0 2 5 3 3 Switch on flow rate l min 1 2 1 5 Switch off flow rate l min 1 0 1 3 Flow rate 38 C 3 l min 1 5 2 4 3 0 Max temp rise at flows rates shown above C 26 7 26 2 26 2 Minimum differential pressure 38 C MPa 0 020 0 045 0 065 Specific water ...

Page 8: ...Y 2018 ZIP ES TECHNICAL SUPPORT TEL 0345 6 005 005 EMAIL SERVICE ZIPINDUSTRIES CO UK WWW ZIPWATER CO UK DIMENSIONS 186mm 135mm 87mm Instantaneous performance calculations Temperature rise C Nominal power rating kW x 14 3 Flow per minute litres TECHNICAL DATA ...

Page 9: ...ont cover IN80919 Heating cartridge IN80916 ES3 IN80904 ES4 IN80917 ES6 Safety temperature limiter IN80911 ES3 N80912 ES4 ES6 Fine filter IN80080 Wall bracket IN80902 IN80910 Temperature sensor not shown ZL011 Aerator insert for ES3 and ES4 not shown ZL010 Aerator insert for ES6 not shown When ordering spare parts please always specify the appliance model and serial number ...

Page 10: ...to the outlet to minimise heat loss The recommended maximum distance is 0 5 metres When considering the location of the heater consideration should be given to the safe and visible disposal of any water resulting from leaks and seepage This is particularly relevant when the heater is located in a cupboard or any concealed location For guidance please call Zip on 0345 6 005 005 Hot and cold water c...

Page 11: ...p into position Fig 2 Note This appliance is intended for under basin installation with the water connections pointing vertically upwards Fig 2 Fig 1 Drill size Ø 7mm Use the mounting bracket as a guide for fixing marks Drilling width variable 100mm minimum to 145mm maximum To remove the appliance from the wall bracket Put the flat screwdriver tip into the interlock between the water connections u...

Page 12: ... a 13mm spanner on the flats of the inlet and outlet connections when tightening the pipe connectors Fig 3 When supplying mixer taps a non return valve must be fitted to the hot water outlet and not to the cold water inlet Fig 5 A flow control valve may be required on the cold supply to the mixer taps to balance the flow Fig 5 Thoroughly flush the water supply pipes before connection to remove any...

Page 13: ...5 EMAIL SERVICE ZIPINDUSTRIES CO UK WWW ZIPWATER CO UK Typical installation Fig 4 shows open vented installation Fig 5 show unvented installation with closed outlet tap Fig 4 Fig 5 Service Valve Flow Control Valve Mains Supply Fit Aerator insert Aerator insert Rear Cable Entry Non return valve INSTALLATION ...

Page 14: ... switched off prior to electrical connection Fig 6 3 2 1 Wiring Diagram 1 Electronic regulator 2 Safety thermal cut out 3 Heating element PE L L1 N L2 COMMISSIONING Purging Before turning on the electrical supply open and close the hot water tap until the water runs smoothly and no more air emerges Note Every time the appliance is drained e g after work on the plumbing system if there is a risk of...

Page 15: ...side of the cover Fig 8 is the data plate and displays model type serial number etc Replacing the cover Fig 9 Push the cover towards the wall bracket under the edges of the water connections Press down the front edge of the cover and move it forward again until it clips into place Fig 8 Fig 9 Fig 7 Appliance must be earthed Zip Industries ES3 1500 15001 012345 012345 MADE IN GERMANY Temperature fl...

Page 16: ...ntil the desired temperature is achieved If the desired temperature cannot be achieved the red LED on the PCB will light constant to show that the unit cannot achieve the preset temperature See LED functions on page 18 In this case it will be necessary to adjust the water flow through the unit The flow rate can be adjusted with the adjustment screw Fig 11 Turning this screw clockwise reduces the f...

Page 17: ...aters to ensure proper functioning and operational safety Water quality should be considered when determining the frequency of inspection MAINTENANCE Note Maintenance work must only be carried out by a competent person familiar with instantaneous water heaters Outlet fittings aerator insert Fig 5 page 13 should be unscrewed from the tap nozzle and cleaned at regular intervals Rinse the regulator w...

Page 18: ...ailable call Zip on 0345 6 005 005 When calling for service please always specify the appliance model and serial number The fault finding table on page 19 will be helpful in determining the causes of some common problems and their solutions LED Functions Green LED Green LED flashing Standby mode Green LED constantly on Appliance is heating water Red LED Red LED constantly on The required outlet te...

Page 19: ... sufficient Authorised technician to adjust the water flow see Fig 11 Open the shut off valve Fit the correct aerator insert see Fig 5 Check water pressure Dirt in the inlet or outlet Remove dirt from the inlet and outlet Temperature sensor defective Replace temperature sensor authorised technician Heating element defective Replace heating element authorised technician Hot water temperature varies...

Page 20: ...led bin logo indicates that this product needs to be disposed of separately to any other household waste Within each of the European Union member countries provisions have been made for the collection and recycling of unwanted electrical and electronic equipment In order to preserve our environment we ask that you dispose of this product correctly Please contact Zip Customer Service for advice on ...

Page 21: ...e cost of removal cartage and re installation of any component of the appliance if it needs to be returned for repair to Zip or its Distributor This warranty does not cover damage resulting from non operation of the appliance or consequential damage to any other goods furnishings or property Zip does not exclude restrict or modify any liability that cannot be excluded restricted or modified or whi...

Page 22: ...22 INSTALLATION INSTRUCTIONS USER MANUAL 210011 V2 02 MAY 2018 ZIP ES TECHNICAL SUPPORT TEL 0345 6 005 005 EMAIL SERVICE ZIPINDUSTRIES CO UK WWW ZIPWATER CO UK NOTES ...

Page 23: ...23 INSTALLATION INSTRUCTIONS USER MANUAL 210011 V2 02 MAY 2018 ZIP ES TECHNICAL SUPPORT TEL 0345 6 005 005 EMAIL SERVICE ZIPINDUSTRIES CO UK WWW ZIPWATER CO UK NOTES ...

Page 24: ...0011 V2 02 MAY 2018 ZIP ES TECHNICAL SUPPORT TEL 0345 6 005 005 EMAIL SERVICE ZIPINDUSTRIES CO UK WWW ZIPWATER CO UK Zip Water UK 14 Bertie Ward Way Dereham Norfolk NR19 1TE 0345 6 005 005 sales zipindustries co uk www zipwater co uk 9120 15038 ...

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