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Zip HydroTap B160, Installation Instructions Manual

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Zip HydroTap B160 Installation Instructions Manual Download Page 5

801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014-  V1.08 

Page 5 of 32

Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe 
operation and trouble free service. If service is required, please call 1800 460 222

What is the Zip HydroTap ?

The HydroTap units are under bench drinking water appliances with a dispensing tap mounted on a sink or 
bench, which may be used for residential or commercial applications.  The HydroTaps utilise an immersion 
heating element to boil the water. These units dispense boiling water (factory set to 98°C) and ambient water. 
The HydroTaps are NOT designed to be used for sanitary fixtures.
The Boiling water units are fitted with a tap mounted, child safety lock. In addition, there are various energy 
saving options accessible via the main menu. Each unit is equipped with a self-calibrating program which 
caters for altitude adjustment. The water filter is a disposable item which will require periodic replacement and 
is covered by a limited OEM warranty.
The Zip HydroTaps are electronically controlled, filtered, Boiling water and Ambient water drinking systems for 
kitchens and tea rooms. It is important that the installation be done safely, correctly and completely, in order 
to utilise all the benefits the HydroTap can provide. Each unit can be ordered with the Tap Head Assembly for 
Disabled use. The disabled levers are supplied with Braille caps for the visually impaired. 

General Product Features

HydroTap B160

Summary of Contents for HydroTap B160

Page 1: ...HA BAHA Installation Instructions July 2014 V1 08 Page 1 of 32 Zip HydroTap Installation Instructions Affix Model Number Label Here 801530 Filtered Boiling and Boiling Ambient drinking water for commercial kitchens and tea rooms ...

Page 2: ...Page 2 of 32 801530 Zip HydroTap B BA BHA BAHA Installation Instructions July 2014 V1 08 Notes ...

Page 3: ...3 Install the Booster Heater if required Section 3 Booster Heater installation 3 1 Booster Heater specifications and installation 17 19 STEP 4 Mount the Filter Softening unit if required Section 4 Filter Softener installation 4 1 Mounting the filter head 20 4 2 Cartridge installation 20 STEP 5 Install the undersink unit Section 5 Undersink Unit Installation 5 1 Check the external bypass valve sett...

Page 4: ...upboard supporting the appliance is adequate for the total weight of the appliance when full of water Before Commissioning 1 Check the unit has been installed correctly 2 Check all plumbing fittings have been tightened 3 Ensure the outlet and vent pipes are positioned to drain correctly 4 Ensure there is adequate ventilation 5 Check all tubes from the undersink unit to the tap have a constant rise...

Page 5: ... be used for sanitary fixtures The Boiling water units are fitted with a tap mounted child safety lock In addition there are various energy saving options accessible via the main menu Each unit is equipped with a self calibrating program which caters for altitude adjustment The water filter is a disposable item which will require periodic replacement and is covered by a limited OEM warranty The Zi...

Page 6: ...installed using the Font pedestal ensure the tap body is located so the tap outlet safely dispenses into the sink bowl area Lifting Take care when lifting the Zip HydroTap unit Some units may exceed safe lifting limits If you feel this is beyond your personal capabilities please seek assistance with the lift The weights of the units are marked on the packaging Do not lift the unit by the front cov...

Page 7: ...d persons working on this product or any other Zip product may void warranty coverage 3 All Plumbing must comply with AS NZS3500 4 All Electrical must comply with AS NZS3000 5 All Plumbing and Electrical connections must be made in accordance with local regulations 6 This HydroTap product is rated for 230V 50Hz AC operation 7 Undersink units must never be located near or cleaned with water jets 8 ...

Page 8: ...ter 1 off Mains water connection hose 1 off HydroTap Booster Heater hoses Supplied with 240 175 models 1 x Restrictaflow valve and Tee piece for Mixer taps 1 x User guide and 1 x Quick start guide 1 off Installation instructions This book Accessories Description HydroTap Booster Water System with connection hoses Softener and head assembly Font Kit Replacement Filter Disabled lever Kit 3 in 1 and ...

Page 9: ...W Unit Dimensions W x D x H mm Dry Weight Kg Boiling Only B160 160 Yes no 1x10A 1 9 NA 280 x 313 x 335 8 B240 240 Yes yes 2x10A 1 9 2 2 280 x 313 x 335 8 Boiling Ambient BA160 160 Yes no 1x10A 1 9 NA 280 x 313 x 335 8 BA240 240 Yes yes 2x10A 1 9 2 2 280 x 313 x 335 8 3 in 1 BHA160 160 Yes no 1x10A 1 9 NA 280 x 313 x 335 8 BHA240 240 Yes yes 2x10A 1 9 2 2 280 x 313 x 335 8 4 in 1 BAHA160 160 Yes no...

Page 10: ... For Zip HydroTap 240 models two 220 240Vac 10A GPOs will be required One GPO is for the Zip HydroTap and the other for the Booster heater NOTE Check all cable and hose lengths against inlet outlet positions before proceeding See section 5 for general layout A potable water supply connection with isolating valve inside the cupboard within reach of the braided hoses and positioned so that the conne...

Page 11: ... for timber bench tops Not supplied Nut runner tube spanner supplied for fixing tap assembly When installing a font unit the following will be required 108mm diameter sheet metal or hole saw to suit surface being cut Hole positioning Position the tap such that it dispenses into the sink bowl with ample clearance for a cup or tea pot Al ternatively the tap could be mounted away from the sink using ...

Page 12: ...seal ant on the underside of the spacer to ensure a watertight fit 1 2 Cut a 35mm hole in the bench sink top BENCH TOP 1 1 Ø35mm Min 300mm ALL THREAD ROD STAINLESS STEEL SPACER SPIDER CLAMP NUT BLACK PLASTIC SPACER Tap assembly exploded view 335mm HydroTap Tap installation kitchen layout side view READ STAINLESS STEEL SPACER ...

Page 13: ...cable evenly in between the legs of the SPIDER CLAMP when installing Fit the STAINLESS STEEL WASHER SPIDER CLAMP AND 6mm NUT 6mm NUT SPIDER CLAMP STAINLESS STEEL WASHER Note All plastic tubes must be cut to size They must have a constant fall back to the unit Red tube to boiling water outlet Clear tube to vent Incoming water Note Mains hose length is 750mm Plug and Cord length is 1800mm Position t...

Page 14: ...exploded view and kitchen layout side view NUT LOWER RUBBER WASHER UPPER RUBBER WASHER WASHER BRAIDED HOSE x 3 Mixer Tap installation 1 7 UPPER RUBBER WASHER LOWER RUBBER WASHER WASHER NUT White Hose Ext Mains Blue band Mixer IN Red band Mixer Out Note The mixer tap requires a Restrictaflow valve to be fitted in the cold water supply line from the isolation valve tee piece to the mix er tap See diag...

Page 15: ...the unit HydroTap Mixer Connections RED CLEAR BRAIDED POWER CORD USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT AMBIENT OUT Tee piece and Restrictaflow valve COLD isolation valve Not supplied Typical 3 in 1and 4 in 1 installation see section 5 Note Mains hose length is 750mm Plug and Cord length is 1800mm Position the undersink unit according to the hose and cord lengths supp...

Page 16: ...tion IMPORTANT See section 5 3 for clearances Section 2 Ventilation It is important to adjust both cupboard door hinges and attach rubber door buffers to the doors to create a 4 mm air gap between the doors and the cupboard This is the minimum ventilation requirement for low usage installations For high use applications where the cupboard space temperature is near 35 C or higher a vent kit must be...

Page 17: ...to provide pre heating of water before it enters the Zip HydroTap G4 boiling tank The Booster is supplied as standard equipment with all 240 cup models However it may be later installed as an accessory for the 160 cup models to increase their delivery to 240 cups Note1 water connection Blue marking water in Red marking water out The braided hoses cannot be lengthened Note2 The electrical cable len...

Page 18: ...et connections on top of the Booster The hot water outlet hose must be thermally insulated with the insulation provided Tilt Forward Lift UP Release NOTE Remove the backing plate for wall mounting 3 3 To Remove Install the appliance 1 Insert a flat head screwdriver all the way into the lock 2 Gently angle the screwdriver upwards by approximately 10 as shown in the image below 3 Pull the appliance ...

Page 19: ...om the Bypass Out fitting to the water inlet of the booster unit Marked Blue and from the outlet of the booster unit Marked Red to the Bypass IN fitting on the Zip HydroTap unit Avoid exerting any mechanical pressure on the appliance This can be achieved by applying a spanner on the flats of the inlet and outlet connections when tightening the braided hose connectors Do not overtighten Tighten the...

Page 20: ...y cap 2 Avoid touching the filter O rings and filter opening as this may cause bacterial contamination of the cartridge 3 Moisten the O rings with water align the front cartridge label to the left and push the new cartridge into the filter head 4 Turn the cartridge a quarter turn to the right until the cartridge comes to a complete stop with the front label facing forward 5 Disconnect the filter o...

Page 21: ...ve The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration This diverter valve is located at the rear panel of the Zip HydroTap undersink unit on the filter door side see the image below 5 2 Hose and tube fitting Do not overtighten Remove all caps from the top of the undersink unit Fit the foam in...

Page 22: ... lengthened Not required for BO HydroTap POWER CORD USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT Note All plastic tubes must be cut to size They must have a constant fall back to the unit RED CLEAR BRAIDED Max 1400mm Max 450mm 280mm Note Mains hose length is 750mm Plug and Cord length is 1800mm Position the undersink unit according to the hose and cord lengths supplied ...

Page 23: ...engthened 5 4 Model B240 POWER CORD USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT Note All plastic tubes must be cut to size They must have a constant fall back to the unit RED CLEAR BRAIDED Booster Not required for BO HydroTap Booster option Note Mains hose length is 750mm Plug and Cord length is 1800mm Position the undersink unit according to the hose and cord lengths sup...

Page 24: ...ant fall back to the unit RED CLEAR BRAIDED POWER CORD USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT AMBIENT OUT BRAIDED BLUE Note The connection hose supplied with the tap head assembly CANNOT be lengthened Not required for BA HydroTap Note Mains hose length is 750mm Plug and Cord length is 1800mm Position the undersink unit according to the hose and cord lengths supplied ...

Page 25: ... back to the unit RED CLEAR BRAIDED Booster POWER CORD USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT AMBIENT OUT BLUE Note The connection hoses supplied with the tap head and Booster assemblies CANNOT be lengthened Not required for BA HydroTap Note Mains hose length is 750mm Plug and Cord length is 1800mm Position the undersink unit according to the hose and cord lengths su...

Page 26: ...the HydroTap and mixer CANNOT be lengthened Note All plastic tubes must be cut to size They must have a constant fall back to the unit RED CLEAR BRAIDED POWER CORD USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT HydroTap Mixer Connections Note Mains hose length is 750mm Plug and Cord length is 1800mm Position the undersink unit according to the hose and cord lengths supplied ...

Page 27: ... BAH240 4 in 1 Installation Instructions POWER CORD USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT Note All plastic tubes must be cut to size They must have a constant fall back to the unit RED CLEAR BRAIDED Booster HydroTap Mixer Connections Note Mains hose length is 750mm Plug and Cord length is 1800mm Position the undersink unit according to the hose and cord lengths supp...

Page 28: ...ave a bucket or similar container not supplied at the ready to hold a quantity of water that will be ejected while the Filter Flush Mode is in operation Open the filter access door on the front of the HydroTap and the filter cartridge will be exposed Located to the rear RHS of the cartridge is a flush line approx 600mm long and the flush line stop cock Place the free end of the flush line into the...

Page 29: ...appear and allow you to return home by pressing the Home button Check the Date and Time settings See Note below HOME To enabled when a Booster unit is installed NOTE failing to make the correct selection for the Booster will affect product performance NOTE Depending on your location you may need to re set the internal clock See section G of the user guide to check and if necessary reset the Date a...

Page 30: ...all Zip Service Steam too Cool Internal fault Call Zip Service Steam Sensor Open Internal fault Call Zip Service Steam Sensor Closed Internal fault Call Zip Service Hot Overload Internal fault Turn OFF to reset Call Zip Service Hot Tank Overfilled Internal fault Call Zip Service Safety Lock ON Safety button active See User guide Section G Safety mode Safety Lock OFF Safety button Inactive See User...

Page 31: ...801530 Zip HydroTap B BA BHA BAHA Installation Instructions July 2014 V1 08 Page 31 of 32 Notes ...

Page 32: ...2 AU635979 GB0422305 GB2065848 US4354049 US5103859 US5099825 and SA2006 08043 Other patents are in force and patent applications are pending Head Office Zip Heaters Aust Pty Ltd ABN 46 000 578 727 67 Allingham Street Condell Park NSW 2200 Postal Locked Bag 80 Bankstown 1885 Australia Website www zipheaters com Facsimile 02 9796 3858 Telephone 02 9796 3100 Free Call 1 800 638 633 As Zip policy is o...

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