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2  Safety notices

CAUTION

Risk of injury and material damage in case of non-compliance

Installation, commissioning, maintenance and repairs may only be performed by qualified specialists in 

accordance with these installation and operating instructions.
The product is state-of-the-art.
It is mounted to industrial machines and is used to hold tools.
The following are examples of situations in which the product may cause a hazard:
•  The product is not properly installed, used or maintained.
•  The product is not used for its designated purpose.
•  The locally applicable regulations, laws, directives or guidelines are not observed.

 

The product may only be used in accordance with these installation and operating instructions and the 

product's technical data. Any changes or additions to the intended use of the product, as well as modifications 

to the product, such as those in the following examples, require the written permission of the manufacturer:
• 

Use of the product under extreme conditions, such as aggressive fluids or abrasive dusts

•  Additional drilled holes or threads

 

Ö

Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole 

responsibility.

 

Make sure that the power supply is disconnected before you mount, adjust, modify, maintain or repair the 

product.

 

Whenever work is carried out on the product, make sure that the product cannot be actuated by mistake.

 

Perform maintenance tasks, renovation work or attachment work outside of the machine's danger zone when 

possible.

 

Do not reach into the operational range of the product.

 

Observe the specified maintenance intervals and specifications regarding the quality of the operating material.

 

When using the product under extreme conditions, adjust the maintenance interval according to the degree of 

contamination.

INSTALLATION AND OPERATING INSTRUCTIONS: 

WWR

DDOC00227 / p

 

EN / 2023-05-15

Zimmer GmbH • Im Salmenkopf 5 • 

 77866 Rheinau, Germany • 

 +49 7844 9138 0 • www.zimmer-group.com

Summary of Contents for WWR Series

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS Pneumatic tool changer WWR series DDOC00227 THE KNOW HOW FACTORY www zimmer group com...

Page 2: ......

Page 3: ...ation 12 10 1 Installing the stationary part 13 10 2 Installing the loose part 13 10 3 Installing the energy supply 14 10 3 1 Pneumatic control categories 15 10 4 Mounting the magnetic field sensor 17...

Page 4: ...iding these dangers The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices ca...

Page 5: ...wing examples require the written permission of the manufacturer Use of the product under extreme conditions such as aggressive fluids or abrasive dusts Additional drilled holes or threads Zimmer GmbH...

Page 6: ...re that you have understood everything Observe country specific accident prevention regulations and the general safety notices The following qualifications are a prerequisite for performing various wo...

Page 7: ...n safety principles from EN ISO 13849 1 can be complied with only if original parts from Zimmer GmbH are used The original parts from Zimmer GmbH required for the safety principles are 1 2 1 Stationar...

Page 8: ...nding on the installation size of the product several transmission elements are available for the actuator power supply Optionally the media transmission can be set up with transmission elements at co...

Page 9: ...king sleeve enable a friction locked connection of the stationary and loose part The stroke is generated by a double acting pneumatic rotor cylinder An integrated spring acts as an energy store and pr...

Page 10: ...ons 6 3 Self locking mechanism INFORMATION The safety of product locking in the event of a loss of pressure or voltage is ensured by an integrated spring Please contact Zimmer Customer Service if you...

Page 11: ...missioning the product and after transport check all power and communication connections as well as all mechanical connections If the product is stored for an extended period the following points are...

Page 12: ...the O rings must be inserted into the customer made pockets of the holes on the mounting surface Note the specified screw lengths INFORMATION Further installation information Mounting screws are inclu...

Page 13: ...ary part on the robot Loosely attach the mounting screws Tighten the mounting screws crosswise 7 Straight pins 8 Connection 9 Mounting screw 10 2 Installing the loose part Insert the straight pin into...

Page 14: ...ff unused connections using pressure resistant closures The authorized connections that are available can be found in the accessories list on our website The necessary ordering information can also be...

Page 15: ...s The goal of the protection measures is to reach a safe status Measures for fault prevention suffice for applications with a risk of PLra to PLrc For applications with a risk higher than PLrd to PLre...

Page 16: ...xpected startup unlock are realized PLd to 100 can be achieved Optional magnetic field sensors S3 and S4 or a 2 point magnetic field sensor are available for the final position check An optional press...

Page 17: ...g the product bm Opening on the stationary part bn Sealing bm bn 10 4 1 WWR40F WWR50F WWR63F installation sizes Design size 1 point magnetic field sensor WWR40F ZUB0015 WWR50F ZUB0016 WWR63F ZUB0017 D...

Page 18: ...acket Securely clamp the sensors with the grub screw Insert the sensor bracket into the opening on the stationary part Securely clamp the sensor bracket using the grub screw bo Sensor bp Sensor bracke...

Page 19: ...the sensors with the grub screw Position the spacer on the sensor bracket with the grub screw and the straight pin Install the components with the mounting screw Insert the sensor bracket into the ope...

Page 20: ...or bracket Position the spacer on the sensor bracket Slide the sensor bracket into the opening on the stationary part up to the end stop Make sure that the marking on the sensor bracket faces downward...

Page 21: ...or bracket Position the spacer on the sensor bracket Slide the sensor bracket into the opening on the stationary part up to the end stop Make sure that the marking on the sensor bracket faces downward...

Page 22: ...or bracket Position the spacer on the sensor bracket Slide the sensor bracket into the opening on the stationary part up to the end stop Make sure that the marking on the sensor bracket faces downward...

Page 23: ...rt with the mounting screw Install the sensor on the mounting piece with the mounting screw cm Mounting piece cn Mounting piece mounting screw co Sensor cp Sensor mounting screw Other installation siz...

Page 24: ...ls in the storage station Make sure that the loose part is engaged in the retaining clamps 1 Loose part cq Pin cr Retaining clamp cs Guide rail 10 7 Installing accessories NOTICE Before installing an...

Page 25: ...mperature is too high Even though the product is maintenance free as mentioned above perform a regular visual inspection to check for any corrosion damage or contamination Have maintenance work be per...

Page 26: ...c tool changer Type designation WWR series conforms to the requirements of the directive in its design and the version we put on the market Michael Hoch Rheinau Germany 2020 05 15 Authorized represent...

Page 27: ...cific technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market supervisory bodies with electronic versions of special documents for th...

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