Zimmer SCM Series Installation And Operating Instructions Manual Download Page 1

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INSTALLATION AND

OPERATING

INSTRUCTIONS

Smart Communication Module

SCM

DDOC00734

THE KNOW-HOW FACTORY

www.zimmer-group.com

Summary of Contents for SCM Series

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS Smart Communication Module SCM DDOC00734 THE KNOW HOW FACTORY www zimmer group com...

Page 2: ...er signals that it is open IsGrasped The gripper has gripped the workpiece and the position is within the taught in workpiece window IsClosed The gripper has gripped but there is no workpiece so it is...

Page 3: ...5 IO assignment for connected gripper single mode 16 10 2 6 IO assignment for two connected grippers dual mode 17 10 2 7 Connection examples 18 11 Installation 19 11 1 Setting up the Ethernet connecti...

Page 4: ...cipes 43 13 2 Assignment of input and output signals after a cold start 43 14 Error diagnosis 44 15 Resetting to factory settings 44 16 Decommissioning disposal 44 17 RoHS declaration 45 18 Declaratio...

Page 5: ...iding these dangers The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices ca...

Page 6: ...cept no liability for any damage caused by improper use The operator bears sole responsibility 3 Proper use NOTICE The product is only to be used in its original state with its original accessories wi...

Page 7: ...ecialists are able to perform the assigned work can recognize and avoid possible dangers and know the relevant standards and provisions due to their technical training knowledge and experience 4 3 Ins...

Page 8: ...are included or are available from Zimmer GmbH as optional accessories expertZ guideZ monitorZ 1 2 3 4 5 6 7 M12 M12 W W IO Link connection cable 5 m M12 connecting cable 5x0 34 max cable length 10 m...

Page 9: ...rippers in the SCM setup The workpiece numbers are available externally via bit coding in the form of digital SCM inputs and SCM outputs When using an individual gripper with SCM the desired workpiece...

Page 10: ...NK device is open or closed at a standstill Continuous light HMI is disconnected IO LINK device is in motion or on the workpiece Continuous light Actuator voltage OK P 24 V off Actuator voltage not OK...

Page 11: ...accessories and those included in the scope of delivery refer to our website 9 Transportation storage preservation Transport and storage of the product must be done only with the original packaging I...

Page 12: ...rrying out any work Secure the power supply against being switched on unintentionally NOTICE Installation may only be carried out by qualified personnel in accordance with these installation and opera...

Page 13: ...Digital input X5 8 Digital output X6 9 Digital output X7 bl Power supply of IO module X8 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1...

Page 14: ...supply voltage and signal voltage for the grippers 4 Yellow GND input signal SCM ground and signal voltage for the grippers 5 Gray 24 V DC output signal Signal voltage output for supplying power to t...

Page 15: ...X1 IO Link X2 1 3 5 2 4 6 IO Link X1 IO Link X2 M12 5 pin socket pin Color Function Explanation pin Color 1 Black C Q IO Link communication 4 Black 2 6 3 White 24 V DC actuator Actuator supply voltag...

Page 16: ...t0 Cmd_WP_Bit0 10 Input 10 Cmd_WP_Bit1 Cmd_WP_Bit1 11 Input 11 Cmd_WP_Bit2 Cmd_WP_Bit2 12 Input 12 Cmd_WP_Bit3 Cmd_WP_Bit3 pin Digital output X6 1 Output 1 IsReleased IsReleased 2 Output 2 IsGrasped I...

Page 17: ...f 5 Input 5 Cmd_Homing Cmd_Homing 6 Input 6 pin Digital input X5 7 Input 7 Cmd_Release Cmd_Release Cmd_Release Port 2 8 Input 8 Cmd_Grasp Cmd_Grasp Cmd_Grasp 9 Input 9 Cmd_Reset Cmd_Reset Cmd_Reset 10...

Page 18: ...software and a reference run of the gripper may need to be performed 3x inputs IsReleased IsGrasped IsClosed Wiring with 8 DIOs on the robot with a gripper Basic in single mode 3x outputs Cmd_Release...

Page 19: ...only with limitations For more information on changing the IP address refer to the section SCM network settings Please contact Zimmer Customer Service if you have any questions 11 2 Downloading softwa...

Page 20: ...ing on the most recently stored configuration on the product the power LEDs light up in green Then Status 1 and Status 2 flash on the basic module as long as the grippers are being searched for NOTICE...

Page 21: ...ipper data can be accessed guideZ configuration level where the gripper can be taught in to the desired workpiece monitorZ diagnostic and observation level for monitoring the gripper during operation...

Page 22: ...are connected you can select whether both are to be active or only one of the two Dual port Both connected grippers are active Single port Only one of the two connected grippers is active Click the co...

Page 23: ...of the HMI software 12 4 Checking the version Click the Zimmer logo to view information about the HMI software INSTALLATION AND OPERATING INSTRUCTIONS SCM DDOC00734 e EN 2023 07 03 Zimmer GmbH Im Sal...

Page 24: ...grippers are listed Click the desired gripper to teach this in to the workpiece The guideZ control level opens Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com IN...

Page 25: ...n if the actuator voltage is connected Click the onbutton to switch on the motor Click and hold the button for referencing the gripper This also references the gripper towards the outside or inside Cl...

Page 26: ...pping Inside gripping The parameters are set for the gripper automatically The step stateLED lights up green Click the button Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimme...

Page 27: ...iece parameters for the gripper The gripper detects the standstill and remembers the workpiece position INFORMATION You can use the grip button and the release button to test the settings Click the bu...

Page 28: ...INFORMATION A gripper with servo function automatically sets its closed position just after the workpiece tolerance Click the button Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 w...

Page 29: ...ippers with a servo function Click and hold the and buttons to set the position at which the gripper is to be open Click the button INSTALLATION AND OPERATING INSTRUCTIONS SCM DDOC00734 e EN 2023 07 0...

Page 30: ...e configured and in addition the speed for closing can be configured Slide the bar to the desired gripping force Click the button Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www z...

Page 31: ...or opening the gripper is only possible for grippers with a servo function Slide the bar to the desired speed Click the button INSTALLATION AND OPERATING INSTRUCTIONS SCM DDOC00734 e EN 2023 07 03 Zim...

Page 32: ...o set a command The yellow commands are set outputs The fields indicate the status of the gripper The green statuses are active INFORMATION The Table view shows the parameters of the corresponding gri...

Page 33: ...ers in a green frame show stored recipes of the current gripper The workpiece recipe numbers in an orange frame show stored recipes of another gripper Click the desired workpiece recipe number Click t...

Page 34: ...e is displayed see the section Teaching in the workpiece Click the monitorZ button if you want to switch to the monitorZ control level instead Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844...

Page 35: ...ystem of the gripper with the HMI software ZG_IO_LINK_HMI is no longer possible because the input and output signals now have control You can move the gripper with the external control system and the...

Page 36: ...an optimize these parameters in this view Slide the bar to the desired value to change it In the Outward area click the desired mode to change it Click the release button or the grip button to apply t...

Page 37: ...a service report 12 17 1 2 Data transfer time The Data transfer time is the time needed for data transmission to the gripper 12 17 1 3 Automatic time The Automatic time is the pause time of the automa...

Page 38: ...USB master only option if network communication is to be switched off Enable the option only if you have a Zimmer PrepBox with a USB cable The HMI software searches for USB nodes only 12 17 1 5 SCM ne...

Page 39: ...abase again In the in work piece area the data with workpiece recipe numbers that are currently selected in the work piece number is displayed In the to save area the data that can be stored to the se...

Page 40: ...previously stored data sets is displayed Click the desired data set Click the Import button 12 17 3 2 Exporting workpiece recipes Click the export all button All workpiece recipes are stored on the h...

Page 41: ...s data is thus not stored in the SCM Acyclic service data that is writable can be adapted here Click the ISDU button to view the acyclic service data INSTALLATION AND OPERATING INSTRUCTIONS SCM DDOC00...

Page 42: ...oduct Cmd_WP_Bit1 Activate the saved workpiece recipe in the product Cmd_WP_Bit2 Activate the saved workpiece recipe in the product Cmd_WP_Bit3 Activate the saved workpiece recipe in the product Act_W...

Page 43: ...E Set Cmd_WP_Bit1 TRUE Wait Act_WP_Bit0 TRUE Act_WP_Bit1 TRUE Then you can re open or re close the gripper 13 2 Assignment of input and output signals after a cold start The SCM only accepts commands...

Page 44: ...IO Link X2 pin 1 C Q2 Reconnect the voltage supply The SCM initializes and resets the settings Disconnect the voltage supply Remove the jumper 16 Decommissioning disposal INFORMATION When the product...

Page 45: ...ommunication Module Type designation SCM conforms to the requirements of the directive in its design and the version we put on the market Michael Hoch Rheinau Germany 2020 02 28 Authorized representat...

Page 46: ...Safety of machinery General principles for design Risk assessment and risk reduction DIN EN 61000 6 3 EMC Generic standard Emission standard for residential commercial and light in dustrial DIN EN 610...

Page 47: ...following harmonized standards have been used DIN EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction DIN EN 60204 1 Safety of machinery Electrical equipm...

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