zika MIG500 Owner'S Manual Download

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OWNER’S MANUAL - 1 -

CONTENTS

1. Contents ········································································································································ 1

2. Safety warning ································································································································ 2

3. Machine description ······················································································································· 3

4. Technical parameters table ··············································································································· 4

5. Installation instruction ····················································································································· 5

6. Panel function instruction ················································································································ 8

7. Welding parameter recommendation ································································································· 10

8. Notes or prevention measures ·········································································································· 11

9. Questions to be run into during welding ···························································································· 12

10. Maintenance ································································································································· 12

11. Daily checking ······························································································································· 14

12. Earlier checking diagram for the abnormal ······················································································· 16

13. Regular maintenance ····················································································································· 17

14. Troubleshooting and fault finding ···································································································· 18

Summary of Contents for MIG500

Page 1: ...ZIKA OWNER S MANUAL MIG500...

Page 2: ...lation instruction 5 6 Panel function instruction 8 7 Welding parameter recommendation 10 8 Notes or prevention measures 11 9 Questions to be run into during welding 12 10 Maintenance 12 11 Daily chec...

Page 3: ...s Harmful to your eyes burn your skin Wear suitable protective mask light filter and protective garment to protect eyes and body Prepare suitable protective mask or curtain to protect looker on Fire W...

Page 4: ...ed transfer of welding producing excellent welding characteristic Compared with silicon controlled welding machine and welder with taps our products have the following merits stable wire feed rate por...

Page 5: ...rent adjustment A 80 500 35 500 Output voltage V MMA 40 MIG 39 Duty cycle 60 Power factor 0 93 Efficiency 85 Type of wire feeder Panasonic interface Wire feed speed m min 3 15 Post flow time S 1 5 0 5...

Page 6: ...of the wire feeder select different wire feeding groove according to the welding wire diameter 7 Loosen the pressure arm feed the welding wire into wire feeding pipe through gadget wheel and groove P...

Page 7: ...OWNER S MANUAL 6 Explanatory drawing for Installation of MIG 500...

Page 8: ...olid core conversion function When the switch is in the solid core position CO2 gas welding wire is used When the switch is in the flux cored position self shielded welding wire is applied 3 Gas purge...

Page 9: ...er 3 Crater voltage adjustment 4 Abnormal indicator 5 Power indicator 6 Arc trait adjustment 7 Crater current adjustment 8 Flux core sold wire switch 9 Wire diameter selection 10 Gas purge switch 11 P...

Page 10: ...2 26 60 0 2 24 4 2 26 6 4 45 5 5 50 0 1 15 5 1 15 5 2 20 0 1 1 2 2 1 1 2 2 1 1 6 6 2 22 20 0 2 26 60 0 2 24 4 2 26 6 4 45 5 5 50 0 1 15 5 1 15 5 2 20 0 1 1 2 2 1 1 2 2 1 1 6 6 3 30 00 0 3 34 40 0 3 32...

Page 11: ...5 4 40 0 2 25 5 2 20 0 2 25 5 H H i i g g h h w w e e l l d d i i n n g g s s p p e e e e d d 1 1 0 0 0 0 8 8 0 0 9 9 4 45 50 0 1 14 40 0 1 19 9 2 20 0 1 16 60 0 1 10 0 1 15 5 1 1 2 2 0 0 8 8 0 0 9 9...

Page 12: ...e the working area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty current Response...

Page 13: ...ance such as oil dirt rust paint etc on the base metal MAINTENANCE WARNING The power shall be cut off completely before all maintenance overhaul works Make sure to pull out power plug before opening t...

Page 14: ...xtended part too small the arc will be unstable Wire diameter and the tube inner diameter match or not Reason of unstable arc please use the suitable tube Partial winding and extended Reason of poor w...

Page 15: ...and wearing out of pressed wire the narrowing of its contact surface Lead to unstable arc and wire sending Position Checking keys Remarks Torch cable 1 If torch cable over bended 2 If the metal connec...

Page 16: ...n of Abnormal items on up right of the list please inspect and maintain for the corresponding items which have mark in the column according to the following list respectively Earlier Checking Diagram...

Page 17: ...re feeding pipe and cable diameter Worn blocked up or deformation etc Body of weld gun 1 Loose connection of conductive tip nozzle and nozzle contactor 2 Contactor of weld gun body is not plunged in o...

Page 18: ...failure Contact to us for repairing Replace the cable The wire feeding circuit is damaged Contact to us for repairing The wire feeder does not work Press the manual switch examine whether there is air...

Page 19: ...or welding A failure in auxiliary power component of control board Please contact with the dealer or the factory Abnormity Indicator lamp on Power Indicator lamp on Air fan operates normally 1 IGBT da...

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