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Operating instructions

 Gateway ZAbluegalaxy / DIG-2019NE  

  Introduction 

 

L-BAL-312-GB 2020 Index 001 

3/23 

 

About these operating instructions 

 
These are the operating instructions for the Gateway ZAbluegalaxy / DIG-2019NE embedded PC. 
 

General notes 

 
Compliance  with  the  following  instructions  is  mandatory  to  ensure  the  functionality  and  safety  of  the 
product. If the following instructions given especially but not limited for general safety, transport, storage, 
mounting, operating conditions, start-up, maintenance, repair, cleaning and disposal / recycling are not 
observed, the product may not operate safely and may cause a hazard to the life and limb of users and 
third  parties.  Deviations  from  the  following  requirements  may  therefore  lead  both  to  the  loss  of  the 
statutory material defect liability rights and to the liability of the buyer for the product that has become 
unsafe due to the deviation from the specifications. 
 

Structure of the operating instructions 

Before installation and start-up, read these instructions carefully to ensure correct use! We emphasize 
that these operating instructions apply to specific units only and are in no way valid for the complete 
system! Use these operating instructions to work safely with and on the device. They contain safety 
instructions that must be complied with as well as information that is required for failure-free operation 
of the device. Keep these operating instructions together with the device. It must be ensured that all 
persons that are to work on the device can refer to the operating instructions at any time. 

 

Exclusion of liability 

To allow for future developments, construction methods and technical data given are subject to 
alteration. We do not accept any liability for possible errors or omissions in the information contained 
in data, illustrations or drawings provided. We accept no liability for damage caused by misuse, 
incorrect use, improper use or as a consequence of unauthorized repairs or modifications. 

.

 

Conventions 

 
If numbers are specified in these operating instructions, they will be either decimal or hexadecimal. We 
use C-notation to identify hexadecimal numbers (the 0x prefix). 
 
If we refer to low active signal names, they will be 

suffixed by a “#” character. 

 
Some parts of the operating instructions contain notices you have to observe to ensure your personal 
safety, or to prevent damage to property. These are visually marked with the following alert symbols: 
 

 

DANGER  

 Indicates that death or severe personal  injury 

will

  result  if  proper  precautions  are  not 

taken. 

 

 

WARNING  

 Indicates that death or severe personal injury 

may

 result if proper precautions  are not 

taken. 

 

 

CAUTION  

 Indicates that 

minor

 personal injury can result if proper precautions are not taken. 

 

 

NOTICE  

 Indicates that damage to equipment can result if proper precautions are not taken. 

 

 

Indicates information that we think you should have read to save your time by avoiding 
common problems. Important suggestions that should be followed will also be  marked 
with this sign. 

Summary of Contents for DIG-2019NE

Page 1: ...perating instructions Gateway ZAbluegalaxy DIG 2019NE Introduction L BAL 312 GB 2020 Index 001 1 23 Gateway ZAbluegalaxy DIG 2019NE Original operating instructions Preliminary issue Store for future use ...

Page 2: ...rs and Operators 11 2 2 1 POWER IN 11 2 2 2 Serial Port RS485 DIG 2019NE 12 2 2 3 CAN Gateway ZAbluegalaxy 12 2 2 4 Graphics connector HDMI 12 2 2 5 Ethernet Interface 13 2 2 6 USB host interfaces USB1 USB4 13 2 2 7 Console RS232 14 2 2 8 Digital IO 14 2 2 9 Audio Video 15 3 Maintenance 16 3 1 Micro SDcard Replacement 17 3 2 Battery Replacement 17 4 Appendices 18 4 1 Technical Data 18 4 2 Dimensio...

Page 3: ...erating instructions together with the device It must be ensured that all persons that are to work on the device can refer to the operating instructions at any time Exclusion of liability To allow for future developments construction methods and technical data given are subject to alteration We do not accept any liability for possible errors or omissions in the information contained in data illust...

Page 4: ...SD Electrostatic discharge GND System ground potential Inside the product this is connected to the metal housing which might be connected to protective earth by the installation There exist some isolated reference grounds for communication interfaces or IO These reference signals are referred to as GND x where x indicates function SELV Safety extra low voltage ...

Page 5: ...R2 SDRAM o HDMI graphics output o 10 100 1000 Mbit s Ethernet o 4 x USB 2 0 o Micro SDcard socket o WLAN o Bluetooth Console 9 pin DSUB RTC with battery backup 4 x digital OUT 0 5 A max 10 32V externally powered isolated from logic 4 x digital IN isolated from logic Variant DIG 2019NE 2x RS485 jumper switchable 120 Ohm termination resistors for each RS485 interface Variant Gateway ZAbluegalaxy 2x ...

Page 6: ...ariant 10 100 BaseT USB 2 0 User LEDs USB 2 0 USB 2 0 IIC EE PROM Temp Sensor Battery Power RTC Only USB 2 0 HDMI Raspberry PI RTC RS232 Converter main DC DC 5V 2A 2 5A VIN 9 32 VDC Isolator Trans ceiver DC DC Isolator CAN Isolator SPI Console GPIO GPIO 26pin IO header VIO 10 32VDC 2A High side switches 4 x0 5A Isolation barri e r Isolation barri e r GND IO 4 4 micro SD eFuse TPS2592AA UVL 9 1V 10...

Page 7: ...nverter main DC DC 5V 2A 2 5A VIN 9 32 VDC Isolator UART Isolator SPI Console GPIO GPIO 26pin IO header VIO 10 32VDC 2A High side switches 4 x0 5A Isolation barrier GND IO 4 4 micro SD eFuse TPS2592AA UVL 9 1V 10 2 V rising 7 1 V 7 9V 8 8 V falling 12 tolerance DO DI DC DC 3 3V GND 120 Ohm J300 PE 1 Wire RS485 Transceiver UART 120 Ohm J400 RS485 Transceiver Figure 2 Gateway ZAbluegalaxy DIG 2019NE...

Page 8: ... any components while they are connected to live voltage The owner is obliged to ensure that the device is operated in perfect working order only Electrical equipment must be checked regularly Loose connections are to be retightened and damaged lines or cables must be replaced immediately Never clean electrical equipment with water or similar liquids 1 4 Installation and Maintenance DANGER Electri...

Page 9: ...IN rail 1 6 Ambient and Environmental Conditions CAUTION Damage Do not operate the product beyond the specified ambient conditions DANGER Explosive Risk Do not operate the product in potentially explosive atmosphere NOTICE EMI This product is a class A device This product may cause radio interference In this case the user must take adequate measures NOTICE System overheating The cooling concept of...

Page 10: ...azard The product can be operated with DC power supply from 9 to 32 V 2 1 Mounting The Gateway ZAbluegalaxy DIG 2019NE is intended for wall and 35 mm DIN rail mount but can as well be used on the desk top Refer to figure 3 for the recommended mounting orientation Do not block heat transfer at this side Top 35mm DIN Rail Do not block heat transfer at this side Do not block heat transfer at this sid...

Page 11: ...ces to 0 75 mm Stripping length for the wires is 10 mm If you use ferrules obey that standard ferrules for 0 75 mm have only 7 mm length 2 2 1 POWER IN The system power supply is located on the multi connector 1 23 2 24 21 22 21 PE 22 PE 23 GND 24 VIN 9 32 VDC Table 1 Power Supply connector pins DANGER The product may only be operated with power supplies which can be considered SELV circuits Pins ...

Page 12: ...ceived when D and D are floating or are shorted e g by the termination resistor For each serial port an internal 120 Ohm termination resistor can be enabled between D and D by shorting jumper J300 or J400 The case must be opened to access these jumpers 2 2 3 CAN Gateway ZAbluegalaxy The CAN interface is implemented with a MCP2515 controller chip The interfaces is located on the multi connector ref...

Page 13: ...und the Ethernet cable shield where it enters the building or your cabinet If you just connect to a nearby switch such countermeasures are not required 2 2 6 USB host interfaces USB1 USB4 Two USB interfaces are available at the connector panel 1 5V IMAX 500 mA 500 mA for all ports 2 USB 3 USB 4 GND Table 5 USB host connector NOTICE Although each port can deliver supply current of 500 mA the overal...

Page 14: ...power supply that complies with the requirements of a limited energy source LPS By using an appropriate supply or an external fuse The digital inputs and outputs are isolated from system power supply Refer to figure 6 digital IO detailed schematic for detailed schematic The digital input signals DI1 DI4 refer to GND IO and have an input impedance of about 5 kOhm Switching level for low is 4V and h...

Page 15: ...rs to check are the switching frequency the load current the load inductance and VIO voltage Refer to the VN330SP datasheet for more information If in doubt add external clamping circuits 2 2 9 Audio Video The combined audio and analogue video connector are not accessible on the Gateway ZAbluegalaxy DIG 2019NE ...

Page 16: ...all screwdriver into the hole above the USB ports and unclip the two case parts Pull the lower case part away from the upper case Task Remarks Replace µSD card Remove DIN rail clip and or wall mount bracket Change jumper settings Remove case bottom part Replace Battery Complete disassembly NOTICE Remove the micro SDcard before you attempt to remove the Raspberry PI module from the housing Remove t...

Page 17: ...lt lithium coin cell battery The battery is used for backing up the system time when the power supply is removed 1 Turn off the computer properly through the operating system then turn off any external devices 2 Disconnect the power supply from the power inlet and disconnect any external devices 3 Disassemble the housing refer chapter 3 and locate the battery on the ZIEHL ABEGG SE board 4 Remove t...

Page 18: ...Part No 357323 2x MCP2515 controller ISO DIS 11898 2 isolated from logic Serial Port RS485 DIG 2019NE Part No 380109 SC16IS740 controller 2x RS485 Digital IO 4 x digital OUT 0 5 A max 10 32 V 4 x digital IN Isolated from system ground Indicators and Switches User LEDs 2 programmable LEDs red green System Housing Plastics UL VO RTC MCP7940 Battery CR 2032 for real time clock Power Requirements Powe...

Page 19: ...ot possible to use all of the computation performance the BCM2837B0 provides The system power consumption ranges from 3 0 W average when idle to 9 5 W maximum under stress To prevent CPU overheating and throttling the maximum system power consumption should not be higher than about 4 W In most real world use cases of this embedded computer the average power consumption will be lower than this limi...

Page 20: ... is delivered with the following mounting options DIN rail clip not assembled Wall mount bracket not assembled Self adhesive rubber bumpers not assembled Note that you will not normally use both the DIN rail clip and the wall mount bracket at the same time 91 70 mm 3 00 mm 11 00 mm 30 00 mm 99 80 mm 4 00 mm 2 60 mm 118 60 mm 138 60 mm DIN Rail Clip Wall mount bracket Figure 10 housing dimensions ...

Page 21: ... 9 GND 10 GPIO15 Console RxD 11 GPIO17 INT_UART1 INT_CAN1 12 GPIO18 DO4 13 GPIO27 DO3 14 GND 15 GPIO22 DO2 16 GPIO23 DO1 17 3 3V NC 18 GPIO24 NC 19 GPIO10 SPI_MOSI 20 GND 21 GPIO9 SPI_MISO 22 GPIO25 INT_UART INT_CAN 23 GPIO11 SPI_CLK 24 GPIO8 SPI_CE0 25 GND 26 GPIO7 SPI_CE1 27 NC 28 NC 29 GPIO5 LED green 30 GND 31 GPIO6 DI1 32 GPIO12 LED red 33 GPIO13 DI2 34 GND 35 GPIO19 DI4 36 GPIO16 DI3 37 GPIO...

Page 22: ...he complete text of the EU declaration of conformity is available at the following internet address www ziehl abegg com 4 5 References These references direct you to manuals and specifications that you might need to know when you attempt to program the product Most of the documents can be downloaded from the Internet Look for the WWW servers of the component chip manufacturers 1 https www raspberr...

Page 23: ...3 Künzelsau Telephone 49 0 7940 16 0 info ziehl abegg de http www ziehl abegg de 4 7 Service information If you have any technical questions while commissioning or regarding malfunctions please contact our technical support Gateway DIG 2019NE for ventilation technology phone 49 0 7940 16 800 Email fan controls service ziehl abegg de Gateway ZAbluegalaxy for drive technology phone 49 0 7940 16 308 ...

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