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Control Elements and Safety Devices

Operation

Only by

of ice machine

operating switch

1.

When switching off the machine by the operating 

6. Safety Device for the Compressor:

switch,  the drive motor of the freezing unit continues

A built-in or external motor protection guards the

 to run for further 3 minutes. Thus the new ice 

compressor motor against overheating

produced by the re-evaporation will still will be removed,  

and excessive drawing of current.

preventing a possible freeze-up of the machine.

When the machine is switched off by the

7. Overload cut-out

emergency cut-out or the main switch   

All other motors are also protected against 

provided at site, the after running is out of 

overload by overload cut-out devices or 

operation. Therefore a period of approx.  

motor protection switches.

30 minutes should elapse for safety reasons,
before the machine is switched on again.

8. Capacity control

The capacity control protects the evaporator and

2. Cut-out of machine when storage is full:

 the  compressor against over burdeninhg by too 
low ambient- or water temperature.

a) Light barrier in the ice hose:

The light barrier switches the machine off, when the 
storage is full and the ice mounts into  the ice hose.

9. Crankcase Heating

Automatic restart after removal of ice.

As a crankcase heater is installed, the machine

 

must be switched on by the main switch  

b)  Heated light barrier:

at least 1 hour in advance to allow pre heating.

For larger cold rooms we recommend a heated light-
barrier to switch the machine off when the bin is full.
This light barrier has been chosen by us for these 

10. Phase sequence Relay

particular conditions. Please contact us.

The phase sequence relay switches off the
machine,if the phases are not connected in the 

c) Other cut-off devices:

correct order. (see electrical connection)

Also when the ice is produced directly in an ice car,
a cut-off device should be installed.

11. Low voltage relay

Please contact our service department.

The relay cuts the machine off, if the voltage 
drops under the tolerated 10% low voltage.

3. Control lamps:

white:

Machine operates and produces ice

12. Automatic water drain

yellow:

The ice bin is full or the Compressor

In order to reduce nucleation in stagnant water,

 is switched off and the  freezing

a solenoid valve closes the water inlet as soon

units run for further 3 minutes. See above.

as the machine is out of operation. 

red:

The lamps indicate, where a failure

Another opens the water drain thus emtying the

has occured.

water chamber and the freezing unit.

4.

Water-Level Control

The water-level control switches the machine off

13.

Ice jam switch on the ice outlet

in case of water shortage.  After-running as 

This security switch switches off the machine,

described under 1 (Control lamp lights up).

should the ice jam in the ice hose. 

Automatic reset, when the water supply has been

(e.g. if the light barrier fails)

restored.

After the failure has been found and the ice outlet.
has been reinstalled, the machine switches on
again automatically.

5. High/Low  pressure switch

The machine is switched off, if there is e.g. 
excess pressure in the refrigeartion system 
caused by too high ambient temperature or soiled
condenser, or if the pressure is insufficient
due to refrigerant loss. (Control lamp lights on)

3

Summary of Contents for 1.750

Page 1: ...ce quality Miscellaneous 7 Cleaning of freezing unit 8 Wiring diagram attached Cooling circuit General installation advice Assembly Instruction Freezing Unit Spare parts list Subject to technical modifications 6 07 ZIEGRA EISMASCHINEN Germany 30901 Isernhagen www ziegra com Service Tel 49 511 90244 0 Tel 49 511 90244 14 Fax 90244 90 Fax 90244 92 ice ziegra com service ziegra com UBE ZBE SWE SI TW ...

Page 2: ...otating auger does not form part of the refrigeration circuit Therefore leakages in the refrigeration system caused by rotating parts cannot occur The ideal ice temperature is 0 5 C ZIEGRA Chip ice has the ideal temperature of 0 5 C It is irregular and crystalline in structure and always stays loose In contrast with other types of ice it can be stored without being sub cooled and never freezes up ...

Page 3: ...f the machine Tighten all electrical connections in the control and at water temperatures above 15 C resp 25 C panel as they may have loosened during the production capacity may decrease transport Crankcase heater 3 Water connection After connecting the machine to electricity the start up is possible only after abt 1 hr The machine works with normal potable water Preheating see page 3 point 9 With...

Page 4: ...is full This light barrier has been chosen by us for these 10 Phase sequence Relay particular conditions Please contact us The phase sequence relay switches off the machine if the phases are not connected in the c Other cut off devices correct order see electrical connection Also when the ice is produced directly in an ice car a cut off device should be installed 11 Low voltage relay Please contac...

Page 5: ... if necessary V belts check replace if necessary A loose V belt does not transfers the load correctly on the auger This will overload the freezing unit Ice hose and water retainer calcified clean or replace Gearbox ATM NRV 90 Lifetime lubrication with synthetic oil 1 Litre check oil level or Flender OT 80 Lifetime lubrication with synthetic oil 1 5 Litre detach drive shaft cover BP Energol SGXP 22...

Page 6: ...heck connection and fuses Fuses blow up Check Intermittent contact Check electrical connections also in control panel Water pressurestat or readjust or replace Water level control defective readjust or replace Ice jam switch has cut off eliminate cause reset switch manual reset of machine Light barrier does not work check see page 6 Voltage too low or too high Voltage as per type plate max 5 min 1...

Page 7: ... cooled machine insufficient water pressure increase water pressure to min 2 bar condenser soiled clean condenser with bottle brush hot water and antilime agent clean water filter water or condensing pressure check clean replace governor misadjusted soiled or defective Cut out by compressor compressor overheated depending on ambient temperature let machine cool for 3 hours compressor starts again ...

Page 8: ...just evaporation temperature as indicated Check thermal feeler pipe and contact at evaporator outlet insufficient amount of refrigerant remove leak evacuate circuit refill bubbles in sight glass with indicated quantity of refrigerant lime deposit on auger or cylinder clean freezing unit see page 8 machine has switched off also consider possible water shortage in between times or malfunction with a...

Page 9: ...g unit into a container o Connect a hose of appr 80 cm with funnel at the water inlet of the freezing unit o Mix cleaning agent with hot water For each freezing unit 1 2 bottle agent in 1 litre water of appr 50 C o Fill the freezing unit with cleaning agent up to the ice discharge level o Allow the cleaner to react for 10 15 minutes This is mostly sufficient A maximum of 30 minutes must not be exc...

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