Ziegler CORN CHAMPION K Series Operating And Assembly Instructions Manual Download Page 1

Page: 1 / 52

ZIEGLER GmbH

Schrobenhausener Straße 74

D-86554 Pöttmes, Germany

Phone: +49 (0) 82 53 / 99 97-0

Fax: +49 (0) 82 53 / 99 97-47

Web: www.ziegler-harvesting.com

IT No.12-054164A-EN Vers. 03
Status: 04/2015

Original - Operating- and Assembly Instructions

Corn header foldable

CORN CHAMPION K

Summary of Contents for CORN CHAMPION K Series

Page 1: ...e 74 D 86554 P ttmes Germany Phone 49 0 82 53 99 97 0 Fax 49 0 82 53 99 97 47 Web www ziegler harvesting com IT No 12 054164A EN Vers 03 Status 04 2015 Original Operating and Assembly Instructions Co...

Page 2: ...2...

Page 3: ...tained in the EC Directives the following standards and technical specifications have been taken into account EN ISO 12100 Sicherheit von Maschinen EN ISO 4254 1 Landmaschinen Sicherheit Teil 1 EN ISO...

Page 4: ......

Page 5: ...tions over in the event of a resale together with the obligation to forward these oper ating instructions to the buyer I am aware of the fact that any claim for warranty against the Ziegler GmbH can o...

Page 6: ......

Page 7: ...FETY CONSCIOUS WORKING 14 10 6 SAFETY AND ACCIDENT PREVENTION REGULATIONS 14 11 ATTACHED EQUIPMENT 15 12 OPERATION OF PTO SHAFT 15 13 HYDRAULIC SYSTEM 15 14 MAINTENANCE 16 15 UNAUTHORISED MODIFICATION...

Page 8: ...2 34 WORKING ANGLE ADJUSTMENT 32 35 SETTINGS AND REFERENCE DIMENSIONS 33 36 TEARING ROLLERS 34 37 CHOPPER 35 38 CHOPPER BODY 36 39 ACCIDENT PREVENTION OPERATIONAL SAFETY 37 40 LUBRICANTS GENERAL INFOR...

Page 9: ...the corn header Notice In the course of these operating instructions the corn header may also be referred as machine or header Please observe These operating instructions represent an integral part of...

Page 10: ...Use The Ziegler corn header CORN CHAMPION is a crop attachment harvest header intended for the mounting to field choppers harvesters for the harvesting of maize and other thick stalked feed plants Fo...

Page 11: ...or agricultural tasks intended use see also the Section Introduction Use Any further or other use shall be deemed as not intended The manufacturer shall not be liable for any damage resulting out of u...

Page 12: ...MACHINE OVERVIEW 12 9 MACHINE OVERVIEW Front View 1 Gear Box 2 Blade Protection 3 Separator Points 4 Hinged Cover 5 Cross Auger 6 Protective Flap 1 2 3 4 5 6...

Page 13: ...n the according warning Strictly comply with the warning notices and be especially attentive and careful Important Information This information is important for the smooth operation of the operating p...

Page 14: ...ore commencing with any work first get acquainted with all operating controls and their function Once you work it is too late to do so The clothing of the operator should fit close to the body Avoid w...

Page 15: ...t the selected drive shaft speed of the field chopper harvester accords to the permissible speed of the device Before activating the pto shaft ensure that no persons are residing within the hazard zon...

Page 16: ...ded use according to the Section Introduction In tended Use of these operating instructions The limit values depicted in the technical data sheets may strictly not be exceeded 17 Introduction The ZIEG...

Page 17: ...ENT OF THE SAFETY STICKERS 17 19 Arrangement of the Safety Stickers Diagram 1 Drive box left and right side Diagram 2 Drive box left and right side Diagram 3 Front left and right Diagram 3 Side left a...

Page 18: ...ARRANGEMENT OF THE SAFETY STICKERS 18 Diagram 4 Rear left and right side Diagram 4 Rear left and right side...

Page 19: ...ng equipment to the bottom side of the header Fasten suited rods and chains or belts to the corn header and slightly lift the same up and move away the lifting equipment from the header Turn the heade...

Page 20: ...rom above To attach the load only use the specified attachment points Make sure that the header is always in balance and that the weight is evenly distributed Only use suited lifting gear for the tran...

Page 21: ...e first deposited on the supports Check the correctness of the adapter parts Move the thresher to the header Lift up the picker with the feeding chute Verify the adapter connection A for correct fit e...

Page 22: ...ired at the steering axle of the thresher The dimensions of these additional balance weights can be de ducted from the road traffic certificate the harvester operating manual or the technical inspecti...

Page 23: ...n pulled in forward direction After completion of the coupling process retighten the screws at the protection Strictly comply with the instructions and take care to use the correct drive shaft version...

Page 24: ...with the regulations regarding the protection of the environment Wear according protective clothing When performing functional check avoid the hazard area Check for leakages In the event of leakages c...

Page 25: ...ng the hinged cover Diagram 23 Inner hoods When folding the corn header it is necessary to fold the divider points upwards and secured locked with the pin When unfolding the corn header the divider po...

Page 26: ...open up and close the picking plates L at least once every day in order to ensure for smooth running and to wipe of any spoilage Oil the joints every 100 hours Clean the return springs After completio...

Page 27: ...tensioning point of the tensioning device is reached the chain must be replaced The inlet chain must also be replaced in the vent of damage e g through foreign matter Attention Also observe the level...

Page 28: ...ion B accords to the factory specifications The speed can be calculated with the following formula Harvester Speed x upper sprocket bottom sprocket head er speed The reduction increase is performed vi...

Page 29: ...machine shut down the motor and activate the lowering safeguard No persons may reside within the hazard area Risk of accidents due to parts flying about Diagram 35 Safety notice Fast turning Blades H...

Page 30: ...not permitted to reside within the hazard area at running motor Diagram 37 Securing of the corn field Ensure before the commissioning pf the corn header that there are no persons in the maize field or...

Page 31: ...h of the feeding chute of the respective thresher The essential issue is that the conveying claws are only mounted in front of the chute opening Diagram 39 Worm Auger drive up to 8 picking rows The wo...

Page 32: ...ing the same down and starting again Diagram 41 Slipping clutches at the cross auger If the slipping clutch responds shut down the machine immediate ly and search for the cause Lacking torque of the c...

Page 33: ...learance X in the front section A is of particular significance for the function of the corn header This clearance may be changed die to collisions In particular at the exterior rows on the left and r...

Page 34: ...and remove the protective cover 3 Remove the holder by loosening the screws At the reassembly Lubricate the profile shaft of the gears well and watch out for an even toothing of the tearing rollers Di...

Page 35: ...htened according to the specifications of the operating instructions located on Page 48 Attention The blades run after for 2 minutes At all work at the machine shut down the motor and activate the low...

Page 36: ...es When new knives are mounted the knife sockets M must be checked for wear and if necessary replaced Important Exchange of knives only in pairs Diagram 52 Chopper knife Immediately exchange chopper k...

Page 37: ...r knives are close to the exterior housing of the picker In this event a special protection prevents the contact with the fast rotating chopper knives Ensure for the completeness and intactness of the...

Page 38: ...h are subject to regular and irregular movement must also be lubricated and greased from time to time After expiry of a harvesting season all metallically bare machine parts should be effectively trea...

Page 39: ...must be removed and the sliding section of the picking plates must be cleaned and protected against corrosion The turning point should be lubricated or greased Diagram 56 Inlet chain It is recommende...

Page 40: ...intended Any modifica tions ort he use with other machines is prohibited Do not store the maize picker in lifted position mounted to the harvester Avoid unnecessary stress to the harvester tyres Diag...

Page 41: ...LUBRICATION CHART 41 Lubrication Chart Perform an initial control for Commissioning the Corn header...

Page 42: ...drive shaft 20 Drive shaft coupling does not engage Lock in has not occurred check the coupling halves for complete engagement 20 Coupling does not engage Control the alignment and ensure for free mov...

Page 43: ...gn the speed Row spacing Align machine to conditions Loss of corn Picking plates Adjust closer to each other Return of the conveying chain of the inlet chute Adjust the cover above the cross auger low...

Page 44: ...3 Bearing 4 Sprocket 5 Blade 6 Screw 7 Guide rail 8 Nut 9 Screw Diagram 62 Procedure Loosen the tensioner S Slide the diversion wheel U backwards The inlet chains can now be removed Loosen the screws...

Page 45: ...a hydraulic reel drive system the actuation of the silage corn augers is performed via a in vehicle system The arrangement of the pump P depending on the model may vary from the depicted diagram The r...

Page 46: ...l Value in Nm Fastening Class 12 9 M4 2 7 3 8 4 6 M5 5 4 7 6 9 1 M6 9 2 13 0 15 5 M8 22 0 31 0 37 5 M8 x 1 24 0 33 5 40 0 M10 43 5 61 0 73 5 M10 x 1 25 46 0 65 0 77 5 M10 x 1 50 0 70 0 84 0 M12 76 0 1...

Page 47: ...IEGLER GmbH Schrobenhausener Stra e 74 D 86554 P ttmes Germany Tel 49 0 82 53 99 97 0 Fax 49 0 82 53 99 97 47 Web www ziegler harvesting com Status 11 2014 Assembly Instructions Sunflower picking modu...

Page 48: ......

Page 49: ...1 According to loosen the tensioner Diagram 2 Disassembly of the tearing roller 1 Loosen the screws and remove the support skids 2 Loosen the screws and remove the protective cover 3 Remove the holde...

Page 50: ...Mount the sunflower Kit ASSEMBLY SUNFLOWER PICKING MODUL Diagram 5 Assembly sunflower Kit Place the sunflower kit on the picking row as seen on picture no 5 and fix it with the included screws The cou...

Page 51: ......

Page 52: ...one 49 0 82 53 99 97 0 Fax 49 0 82 53 99 97 47 Web www ziegler gmbh com Local Court of Augsburg commercial register no HRB 17559 Place of performance P ttmes Place of jurisdic tion Aichach Tax no 102...

Search results

Summary of Contents for CORN CHAMPION K Series

Reviews:

Related manuals for CORN CHAMPION K Series

Brands by name

Popular brands

Ziegler CORN CHAMPION K Series, Operating And Assembly Instructions Manual

Search results

Summary of Contents for CORN CHAMPION K Series

Reviews:

Related manuals for CORN CHAMPION K Series

Brands by name

Popular brands